G.B.C GBC 2700 Instruction Manual Download Page 1

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INSTRUCTION MANUAL

G.B.C. Industrial Tools S.p.A.

Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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GBC 2700

Summary of Contents for GBC 2700

Page 1: ...INSTRUCTION MANUAL G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Version 01 2016 GBC 2700 ...

Page 2: ...ction to the Instruction Manual 3 Warranty General Clauses 4 Intended Use Of The Machine 5 Technical Data 6 Machine Configuration Models 7 Machine Standard Equipment 8 Optional Equipment 9 Safety Prescriptions 10 Transport recommendations 11 Machine Stability 12 Workplace 12 Emergency Stop Installation Exemption 12 Machine Setup For Cutting 13 Converting The Machine From Pneumatic to Electric 18 O...

Page 3: ...ocedures in compliance with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for fur ther copies to G B C Industrial Tools S p a Our company owns the copyright of this document and any partial or complete copy or distribution to natural persons or to corporate bodies is st...

Page 4: ...A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Industrial Tools S p A discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the prod uct are at user s charge Any warranty repair or extraordinary repair must...

Page 5: ... ON THE UNIT FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PREDICTALBE MISUSE OF THE UNIT INTENDED USE OF THE MACHINE The machine subject of this manual is designed to ob tain fine finishing quality of pipe cutting operations in uneasy environmental conditions and in limited space conditions The cut is obtained by a set of cutting blades which measure varies in fnction of the...

Page 6: ... 533 1 21 25 533 1 21 Blade Idle Speed battute min stroke min 300 300 450 450 Pneumatic Motor Power Hp W 1 740 Air Consumption L min cfm 1600 55 60 Air Pressure Bar psi 6 90 Air Hose Connection Pollici inches 3 4 3 4 Electric Motor Power W 1400 Tension Volt 110 220 Frequency Hz 50 60 Maximum Acoustic Emission Db 75 75 MACHINE DIMENSION PNEUMATIC ELECTRIC A mm inches 340 13 38 340 13 38 B mm inches...

Page 7: ... rev 2011 in accordo al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE CONFIGURATION MODELS GBC 2700 GBC 2700 E ...

Page 8: ... B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Machine Standard Equipment The machine is supplied with 13mm Wrench Case Instruction Manual And Exploded Drawings Pipe Saw Service Tools Case Instruction Manual And Exploded Drawings ...

Page 9: ...cordo al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 OPTIONAL EQUIPMENT CHAIN LOCKING KIT 1 4 CUTTING BLADES CHAIN LOCKING KIT 4 21 ...

Page 10: ...nstructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized operator in any case wi...

Page 11: ... 28 28 Under 25 Kgs no lifting machines are required 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 During the operations the hands shall be kept on the security valve and on the hand wheel 4 The Use and Maintenance Manual as well as the drawings will always supply quick and adequat...

Page 12: ...ss of the machine no particular problem has been detected in regard to the operator safety WORKPLACE WORKPLACE WORKPLACE By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake EMERGENCY STOP INSTA EMERGENCY STOP INSTA EMERGENCY STOP INSTALLATION LLATION LLATION As provided for the paragraph 1 2 4 3 of the...

Page 13: ...ools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE SETUP FOR CUTTING MACHINE SETUP FOR CUTTING MACHINE SETUP FOR CUTTING Place the chain locking kit on the pipe positioning the chain on the tie hook and rotate the handle clockwise to fix the locking kit firmly ...

Page 14: ... 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Install the Pipe Saw by inserting pin in the apposite seat in the unit body While doing this ensure that the cutting blade is facing downwards and that the Pipe Saw has an inclination of 45 in relation to the axis of the pipe you need to cut as shown in the above picture ...

Page 15: ...dro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 N B The Pipe Saw is capable of cutting from 0 to 45 In order to perform an angled cut you will have to regulate the Pipe Saw sup port in function of the positioning notches To regulate the cutting angle you will need to loose the screw in the support as shown in the above picture and rotate the support itself ...

Page 16: ...ols S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Fasten the end cut screw in the required position This will stop the Pipe Saw rotation once the cut is executed AFTER CUTTING BEFORE CUTTING WARNING THE CUTTING BLADE WILL NOT STOP AUTOMATICALLY ONCE THE CUT IS FINISHED ...

Page 17: ... 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 To actuate the machine you will have to push the valve body in the direction indicate by the arrow To stop the machine you will have to push the valve body in the opposite di rection Connect the unit to the external air system and open the valve of the pneu matic system ...

Page 18: ...ato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 CONVERTING THE MACHI CONVERTING THE MACHI CONVERTING THE MACHINE FROM PNEUMATIC NE FROM PNEUMATIC NE FROM PNEUMATIC TO ELECTRIC TO ELECTRIC TO ELECTRIC Lock the machine body into a vice equipped with aluminum jaws as shown in the above picture then remove the three screws and the three washers ...

Page 19: ...4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Hold the pneumatic motor assembly by the motor and pull it out wards while rotating it until it comes out ...

Page 20: ...s S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 N B Should you find yourself in this situation please proceed as follows THE PINION ASSEMBLY REMAINS ATTACHED TO THE MOTOR 1 CASE WHILE PERFORMING THIS OPERTION YOU WILL FIND YOURSELF IN ONE OF THE TWO FOLLOWING SITUA TIONS ...

Page 21: ...i 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Pull off the pinion assembly formed by a pinion a gasket and a ring Once you have done this remove also the motor spacer Subsequently you will have to remove the elastic ring and the spacer that keep the flange in position on the motor Now remove the motor flange ...

Page 22: ...ax 39 030 73 56 629 Install the motor flange on the end of the electric drive assembly making sure it is orientated as per the above picture Fix the motor flange in place by inserting the spacer and then the elastic ring Install the motor spacer orientated as shown in the above picture and subsequently install the pinion assembly on the drive shaft making sure its orientation matches with the key ...

Page 23: ...lla direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Install the electric drive assembly in the machine all the way down in order to engage the pinion with the crown ...

Page 24: ... G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Fix the electric drive assembly to the machine by fastening the fixing screws with their washers very tight N B orient the start button on the side as shown in the above pic ture ...

Page 25: ...a macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 THE PINION ASSEMBLY REMAINS INSERTED IN THE MACHINE BODY 2 CASE N B Should you find yourself in this situation please proceed as follows ...

Page 26: ...s S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Get an M6x60 screw or a longer one and screw it in the pinion so that it extends ot of the machine body as shown in the picture Now pull it until the pinion assembly comes off Now pull it until the pinion assembly comes off ...

Page 27: ...lla direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Now remove the motor flange Remove the elastic ring and the spacer that keep the flange in position on the mo tor ...

Page 28: ...ax 39 030 73 56 629 Install the motor flange on the end of the electric drive assembly making sure it is orientated as per the above picture Fix the motor flange in place by inserting the spacer and then the elastic ring Install the motor spacer orientated as shown in the above picture and subsequently install the pinion assembly on the drive shaft making sure its orientation matches with the key ...

Page 29: ...lla direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Install the electric drive assembly in the machine all the way down in order to engage the pinion with the crown ...

Page 30: ... G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Fix the electric drive assembly to the machine by fastening the fixing screws with their washers very tight N B orient the start button on the side as shown in the above pic ture ...

Page 31: ... In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the gui ding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply system nearby the connection between the machine and the hose Introduc...

Page 32: ...ne does not run Check the power supply is connected and suitable in re gard to the motor power consumption The machine does not cut Check the cutting blade status and ensure that the pipe you want to cut does not require special cutting blades due to its composition Always ask suggestions to your referent in G B C as we are at your com plete disposal The acoustic emissions are within the maximum l...

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