Owner’s Manual
FY-9000
The
equipment
is
approved
by
a
number
of
car
manufacturers
Page 1: ...Owner s Manual FY 9000 The equipment is approved by a number of car manufacturers...
Page 2: ...4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding b Washer Welding c Triangle Washer Welding d Carbon Rod Heating e...
Page 3: ...near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts...
Page 4: ...res Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Suitable for...
Page 5: ...tic vacuum cupule NO F001 Claw puller NO F004 Carbon Cod NO F007 Stud NO F016 Manual cupule NO F019 Back wheel NO F022 Spot welding electrode tip NO F008 Washer adaptor NO F011 Front part of puller NO...
Page 6: ...ting AC6V 10V washer welding AC1V 12V double side welding AC1V 13V 57A 1 specifications Output voltage Input power Input current Operation way Time regulation system Operation place Vacuum cupule devi...
Page 7: ...verheating Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A The welder is equipped with over hert protection On exceeding th...
Page 8: ...ck the supplied of accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local...
Page 9: ...unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm indiameter 3 Do not move or operate unit where it could tip 4 U...
Page 10: ...s Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select...
Page 11: ...9 10 6 7 1 LCD Display 2 Time adjustment Increase 3 Time adjustment Decrease 4 Current adjustment Increase 5 Current adjustment Decrease 6 Left 7 Up 8 Enter return 9 Right 10 Down 11 Power switch 12 N...
Page 12: ...wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers 1 Electrode holder 2 Trigger Carbo Rod Shrinking OT Was...
Page 13: ...ng can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continu...
Page 14: ...ntinuing another operation is available after this procedure finished if not please shut off the main power supply and switch off the unit F017 F011 F020 b Washer Welding Set correct time Set correct...
Page 15: ...workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer wel...
Page 16: ...correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct a...
Page 17: ...to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Wriggle Form Wire Welding Con...
Page 18: ...in to lock the cupule on the dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cu...
Page 19: ...oded view Page 17 Resistor Circuit board Main power switch Silicon control Control transformer Main transformer Left side view Resistor Control transformer Main transformer Right side view Capacitor a...
Page 20: ...ot meet the requirement 4 Ground clamp bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 output amperage to...
Page 21: ...Page 19 23 0V...
