FY-TECH FY-5000 Owner'S Manual Download Page 1 | Manualshive

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Owner’s Manual

FY

-

5000

The

equipment

is

approved

by

following

car

manufacturers

(

China

)

1
2
3
...
»

Summary of Contents for FY-5000

Page 1: ...Owner s Manual FY 5000 The equipment is approved by following car manufacturers China...

Page 2: ...4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding b Washer Welding c Triangle Washer Welding d Carbon Rod Heating e...

Page 3: ...near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts...

Page 4: ...es Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant current Temperature V S I O Suitable for...

Page 5: ...her NO F017 Welding gun NO F020 Pull hammer NO F002 Hook NO F005 Vertical spot welding pull hammer NO F003 Waveform wire NO F006 Carbon rod adaptor NO F009 Electrode holder NO F012 Triangle wasler NO...

Page 6: ...lation system Currenf Regulafion Vacuum cupule device Dimension mm Parameters Instant max current One side welding thickness mm Weight Model 4200A 0 99ms 620 450 980 18KW 47A A B C 150kg 65kg Continui...

Page 7: ...verheating The welder is equipped with over hert protection On exceeding the critical temperature the welder will be stopped automaticlly The welder can be used again after cooling down Page 5 Overhea...

Page 8: ...heck the supplied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local d...

Page 9: ...unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm indiameter 3 Do not move or operate unit where it could tip 4 U...

Page 10: ...s Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select...

Page 11: ...Operation 1 Controls Page 9 1 Voltmeter 2 Current adjustment A Low B Mid C High 3 Mode 4 Time adjustment 5 Power switch 6 Negative outside wire 7 Welding gun output cable...

Page 12: ...e fixed shank 2 Put negative wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers Carbo Rod Shrinking OT Was...

Page 13: ...rkpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another ope...

Page 14: ...icable after these procedures finished if not please shut off the main power supply and switch off the unit F017 F011 F020 b Washer Welding Set correct time Set correct amperage 3 Operation Page 12 AB...

Page 15: ...ge Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It c...

Page 16: ...rkpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Page 14 ABC Set Mode switch Connect...

Page 17: ...3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Wave Form Wire Welding Page 15 ABC Set Mode switch Con...

Page 18: ...in to lock the cupule on the dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cu...

Page 19: ...Maintenance 1 Exploded view Page 17 Voltmeter Current adjustment switch A C contactor Contiol transformer Main transformer Main transformer Control circuit board Left side view Right side view...

Page 20: ...ound clamp bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 Output amperage too high 2 Weld time too long...

Page 21: ...6 L 3 T 3 7 8 L 4 T 4 0V 220V 380V 0V 220V 380V D25004 380V 220V P CB Input Power Switch Currennt Adjustment Main transformer Earth Cable Gun cable A C contactor Control transformer Gun switch Thermal...

Page 22: ...Page 20...

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