Owner’s Manual
FY
-
4500
The
equipment
is
approved
by
following
car
manufacturers
(
China
)
Page 1: ...Owner s Manual FY 4500 The equipment is approved by following car manufacturers China...
Page 2: ...eating 3 Machine Installation 4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Washer Welding b Triangle Washer Welding c Carbon...
Page 3: ...near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts...
Page 4: ...es Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant current Temperature V S I O Suitable for...
Page 5: ...NO F017 Welding gun NO F020 Pull hammer NO F002 Hook NO F005 Vertical spot welding pull hammer NO F003 Waveform wire NO F006 Carbon rod adaptor NO F009 Electrode holder NO F012 Triangle wasler NO F01...
Page 6: ...t current Operation way Time regulation system Currenf Regulafion Dimension mm Parameters Instant max current Weight Model Single phase 220V 50 60HZ 4000A 0 99ms A B C 620 450 980 16KW 42A Continuity...
Page 7: ...verheating Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A The welder is equipped with over hert protection On exceeding th...
Page 8: ...heck the supplied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local d...
Page 9: ...unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm indiameter 3 Do not move or operate unit where it could tip 4 U...
Page 10: ...s Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select...
Page 11: ...Operation 1 Controls Page 9 1 Voltmeter 2 Current adjustment A Low B Mid C High 3 Mode 4 Time adjustment 5 Power switch 6 Negative outside wire 7 Welding gun output cable...
Page 12: ...lications 5 Tighten up the holder 4 Installed the fixed shank 2 Put negative wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder...
Page 13: ...ration is applicable after these procedures finished if not please shut off the main power supply and switch off the unit F017 F011 F020 a Washer Welding Set correct time Set correct amperage 3 Operat...
Page 14: ...le body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer...
Page 15: ...ng to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Page 13 ABC Set Mode swi...
Page 16: ...Maintenance 1 Exploded view Page 14 Voltmeter Current adjustment switch A C contactor Contiol transformer Main transformer Main transformer Control circuit board Left side view Right side view...
Page 17: ...ound clamp bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 Output amperage too high 2 Weld time too long...
Page 18: ...6 L 3 T 3 7 8 L 4 T 4 0V 220V 380V 0V 220V 380V D25004 380V 220V P CB Input Power Switch Currennt Adjustment Main transformer Earth Cable Gun cable A C contactor Control transformer Gun switch Thermal...
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