Owner’s Manual
FY
-
13000
The
equipment
is
approved
by
a
number
of
car
manufacturers (China)
Page 1: ...Owner s Manual FY 13000 The equipment is approved by a number of car manufacturers China ...
Page 2: ... Washer Welding c Triangle Washer Welding d Carbon rod Heating e Quick Pull f Wave Form Wire Welding g Cupules 5 Operation of C type Two sided Spot Gun a b c Switching to extension arms optional d Electrode Alignment e The problem in operation of spot welding f Sequence of weld nugget g Double side Welding 6 Maintenance 1 Exploded View 2 Troubleshooting 7 Electrical Diagram 8 Packing List C typeTw...
Page 3: ... near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Do not wrap electrical cable around your body 4 Ground the workpiece with a good electr ical ground Eye protection for welding Current le...
Page 4: ...res Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant current Temperature V S I O Suitable for some hazardous locations Voltage input Low air pressure light On Off Protective earth Ground Input Adjust air gas pressure Percent Increase Line connection Loose shield cup Automatic Manual Page 2 Do...
Page 5: ...O F011 Front part of hook puller NO F014 Washer NO F017 Welding gun NO F020 Pull hammer NO F002 Hook NO F005 Vertical spot welding pull hammer NO F003 Waveform wire NO F006 Kriptol adaptor NO F009 Electrode holder NO F012 Triangle wasler NO F015 Ground wire clamp NO F018 Front wheel NO F021 Circuit board NO F028 Remark 1 Optional orders for above accessories and components are available 2 Model an...
Page 6: ...ss Double side welding thickness Input gas air pressure Weight Installation Input voltage Page 4 0 03 0 08 0 05 0 15 0 05 0 10 0 20 0 50 0 50 0 70 FFF FFF 0 03 0 03 FFF 0 45 0 90 53 80 55 78 55 85 100 60 85 25 50 35 75 43 50 60 85 60 100 1 02 4 08 1 31 5 6 1 32 4 06 2 13 6 36 1 42 5 15 1 59 3 18 2 18 4 78 1 2 1 92 3 84 5 48 8 0 14 26 Triangle washer welding Washer welding Stud welding Singel sided...
Page 7: ...rated load without overheating If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A ...
Page 8: ...Check the supplied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local distributor or service agency To locate a distributor or service agency Page 6 ...
Page 9: ... Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm indiameter 3 Do not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit Page 7 ...
Page 10: ...over current protection Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position 4 1 1 2 L1 L2 3 Page 8 The power supply must have a ground connection The welder must also be connected to circuit breaker The power supply must have a ground connection The welder must also be connected to circuit breaker The machine must be grounded earthed properly...
Page 11: ...r Adjustment 3 Time Adjustment 4 5 Right Left 6 7 Up Down 8 Enter Return 9 Pneumatic Pressure Gauge 10 Pneumatic Regulator 11 Power switch 12 Negative outside wire 13 C gun output cable 14 single side gun output cable 11 14 12 7 4 6 8 5 9 1 3 10 2 13 ...
Page 12: ...ing 1 Connect to gas air filter inlet with gas air supply hose 2 Pull and turn pressure adjustment knob 3 Adjust gas air pressure control in front panel see page 9 NO 3 4 Set pressure to 6 10kg see page 9 No 2 5 Push gas air pressure control in to lock setting see page 9 No 3 Page 10 IN 警 告 1 2 ...
Page 13: ...e sided Welding Wave form Wire Welding Pulling Spot Hammer 5 Tighten up the holder 4 Insert the fixed shank 2 Put ground plate into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers Connection of ground plate A ground plate must be connected to the panel to be welded for it to work ...
Page 14: ...me too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Page 12 Connect ground plate wire to a clean paint fre...
Page 15: ...piece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished if not please shut off the main power supply and switch off the unit F017 F011 F020 b Washer Welding Set correct time Set correct amperage 4 Operatio...
Page 16: ...ce surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It can draw out the concavity directly after welded 4 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply an...
Page 17: ...rage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Page 15 Connect ground plate to a c...
Page 18: ...ding area as possible Set correct amperage Set correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the...
Page 19: ...rrect time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Wav...
Page 20: ...dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cupule to the dent 3 Slide the hammer to opposite direction pull the dent out 4 Cupule falls off when close the valve g Cupules 4 Operation Page 18 ...
Page 21: ...n of C type Two sided Spot Gun Weld Shaft Locking Mechanism C arm Weld Trigger Switch Handle Pneumatic switch to open or close electrodes b Using the C type Two sided spot gun 1 Push air button to open electrodes wide 2 Push pneumatic button to adjust the space between electrode and weldment 3 Push weld trigger to weld ...
Page 22: ...00X180MM NO F9002 NO F9003 NO F9004 Removing Electrode Loosen the screws and pull out C arm Insert the extension arm and tighten the screws 5 Operation of C type Two sided Spot Gun 1 Use a spanner to loosen and disconnect electrodes 2 Fit the gun with electrodes and align the electrodes ...
Page 23: ...lamp the workpieces tight NO 21 5 Operation of C type Two sided Spot Gun e The problem in operation of spot welding Correct Wrong Wrong d Electrode Adjustment Alignment Correct Wrong Wrong Note 1 Always maintain proper electrode alignment Not doing so may result in weak substandard welds or even damage the electrode cap 2 Make sure there is no gap between electrode caps during welding Otherwise th...
Page 24: ...e side Welding Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit...
Page 25: ...ow and weak substandard welds The welder shall be stopped and cooled down when the electrode caps get hot and change color Correct Wrong To maintain structurally sound welds it is important to keep your welding electrodes clear from build up It is also important to maintain a proper nugget diameter Clean electrodes with a file and periodically replace welding caps ...
Page 26: ...sformer Electromagnetic valve LCD screen Circuit board Main power switch Fan Silicon control Relay Control transformer Electromagnetic valve Fan Main transformer Resistor Capacitor Power inpwt Pneumatic circuit board Left side view Right side view ...
Page 27: ...setting 2 Rrduce weld time 3 Remove coating from material reduce added pressure Carbon rod working unstable 1 Carbon rod or workpiece is dirty 2 Incorrect amperage and time setting 1 Polish carbon rod and workpieces 2 Set amperage and time according to workpiece thickness Not enough pressure Unit stop working while operation 1 Trigger plug loosen 2 Gun control wire broken 3 Over heating 1 Check gu...
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