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3Year (36 Month) Conditional Warranty 

On the Fulton Boiler Pressure Vessel 

Fulton China LLC will repair or replace F.B factory any Fulton pressure which, within 3 years of the date of shipment from factory, is found of 

be defective in workmanship or material, provided this equipment is installed, operated and maintained by the buyer in accordance with the 
Fulton instruction manual and approved practices, and that the +water quality used in the system has been regularly checked to meet the 

standards for ideal and proper boiler feedwater during the warranty period. ++This warranty does not cover damage or failure that can be 

attributed to corrosion, (including oxygen pitting) scale or dirt accumulations, or to low water conditions. The warranty does not include labor 
charges of any kind. In the event a failure reported. Fulton will require an analysis of the boiler feedwater to determine that acceptable water 

conditions are present at the installation site as well as documentation on the feedwater treatment employed since the installation of the boiler. 

The boiler will be required to be shipped freight prepaid to the Fulton factory of inspection after a failure is reported. The customer may witness 
the inspection and verification at the factory. 

+Consult Fulton China LLC for analysis of acceptable water conditions. 

++Feedwater  treatment  and  proper  daily  blowdown  procedures  are  very  important  in  keeping  your  boiler  heating  surface  free  of  scale 
formation, pitting, oxygen corrosion and foaming or bouncing water. Professional feedwater treatment consultants should be contacted when 

the boiler is installed. They will recommend the proper treatment required for prolonging boiler life. A thorough boiler inspection should take 

place during the first six months of operation to access the effectiveness of boiler water treatment techniques, including analysis of potential 
oxygen pitting. 

It is the owner’s responsibility to assure sate operation of the boiler. To avoid corrosion, scale or dirt accumulations, it is recommended that a 

daily blow down procedure be instituted. The boiler power should be left on during daily blow down so that correct operation in the low water 
relay may be checked. While blow down the boiler, the pressure will drop significantly. While blowing boiler down with power on, it is normal to 

hear the boiler feed pump come on. The burner should no turn on. If the burner does come on, turn the boiler off and contact the local service 

representative or our factory immediately. Detailed blow down procedures are in the boiler instruction manual shipped with your boiler. 
Corrosive acid and chlorine based chemicals in the atmosphere can be damaging to this boiler. It is the owner’s responsibility to have the 

boiler room periodically tested to assure these damaging chemicals are not present. 

1 Year (12 Month) Standard Warranty 

Fulton China LLC will repair or replace F.B. factory any other part which within twelve months of the date of shipment from factory is found to 
be defective in workship or material, provided the equipment has been installed, commissioned, operated and maintained by the buyer in 

accordance  with  the  operating  instruction  manual  provided  with  the  equipment  and  generally  accepted  approved  practices,  and  on  the 

provision that the buyer gives proper notification in writing as soon as the defect becomes apparent, and that he has properly filled out and 
returned  his  warranty  card.  This  warranty  does  not  include  labor  charges  of  any  kind.  Follow  maintenance  instructions  as  listed  in  the 

“Instruction Book”. 

This  warranty  is  exclusive  and  in  lieu  of  all  other  warranties,  express  or  implied,  including  but  not  limited  to  the  implied  warranties  of 
merchantability and fitness for particular purpose. Fulton China LLC shall in no event be liable for a consequential or incidental damages 

arising  in  any  way,  including but  not  limited to  any  loss of  profits or loss of  business,  even  if  Fulton  China  LLC  has  been advised  of the 

possibility of such damages. 

Controls, motors, feed water pumps, auxiliaries, accessories, and parts manufactured by others may be warrantied by them, but Fulton China 
LLC does not provide any warranty for parts manufactured by others. We endeavor to use nationally known controls of the highest quality and 

most of the manufacturers of these controls maintain exchange or repair offices in the principal cities in the United States and foreign countries, 

expressly for the exchange, service, and repair of their products. Therefore, we request that our distributors and owners of our Fulton Boilers 
utilize the nearest offices of the individual manufacturers, for the exchange, service, and/ or repair of these items. We will be glad to furnish the 

address of the manufacturers nearest office. If it is more convenient for our distributors or owners of our Fulton Boilers, The effective item may 

be returned to our factory. The manufacturer’s sole judgment shall determine the extent of allowance for or replacement of such parts claimed 
defective. 

Pleased do not request the replacement of parts on a no-charge basis that are not within the warranty period. No personnel of Fulton China 
LLC has the authorization to grant such a request. We will no honor labor charges of any kind unless authorized in writing by our company. 

Summary of Contents for FB-S series

Page 1: ...FULTON BOILER FB S SERIES INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...pment the following tests are made to assure the customer the highest standards of manufacturing a Material inspections b Manufacturing process inspections c ASME welding inspection d ASME hydrostatic...

Page 3: ...ney requirements Water supply Valves Electrical Requirements Gas Supply Oil Supply Installation check points Cleaning Boil out of new unit 4 Controls Burner Boiler Control panel Burner 5 Operation Fit...

Page 4: ...be highlighted It is the responsibility and duty of all personnel involved in the operation and maintenance of this equipment to fully understand the WARNINGS CUATIONS and NOTES by which hazards are...

Page 5: ...erating and maintenance instructions are followed FB S boiler is a cylindrical vessel with horizontal tubes passing through and connected to the front and rear tube sheets The vessel contains the wate...

Page 6: ...1 1200 Kcal kg heavy oil 10 960 kcal kg nature gas 8 900 kcal m 3 town gas 3600kcal m 3 2 Specification and dimensions are approximate the Fulton Companied reserve the right to change specifications...

Page 7: ...g Dimensions of the boiler and the necessary clearance Model FB S 1 1 0 1 5 1 0 2 1 0 3 1 0 4 1 0 4 1 25 6 1 25 Total length mm 3324 3624 4072 4772 4956 4956 5540 Total width mm 1705 1785 2100 2196 21...

Page 8: ...by accumulating condensation in flue F The installer should check the draft with a meter at 02 04 W C pressure 0 508 to 1 016mm with the burner off If the pressure is too low a balancing damper should...

Page 9: ...ormation on how to prevent the presence of unwanted solids and corrosive gases Accomplishment of the above objectives generally requires proper feed water treatment before and after introduction of th...

Page 10: ...the burner gas train and furnace while running at full input This pressure is different from the kinds of the burner used for the boiler On FB S1 1 0 to FB S3 1 0 the pressure of supply gas is 50 100...

Page 11: ...inlet should be made using the flexible pipes supplied with the burner C One gate valve should installed to the inlet and outlet of the circulating pump separately A pressure gauge 0 60psi is needed a...

Page 12: ...nd cleaning of the waterside of the pressure vessel should be provided during the course of initial start up The pressure vessel and the steam and return lines or hot water piping represent in effect...

Page 13: ...irring it at all times until the chemical is completely dissolved Add the chemical slowly and in small amounts to prevent excessive heat and turbulence 3 An over flow pipe should be attached to one of...

Page 14: ...e pressure vessel should be drained after being properly cooled to near ambient temperature Hand hole covers should be removed and waterside surfaces should be inspected for corrosion pitting or forma...

Page 15: ...cator when fitted This lamp will illuminate and alarm sound when the water level reaches a pre determined high level The feed pump will stop When the water level falls to the normal working level the...

Page 16: ...with a sensing device to supervise the ignition sequence prove the flame is satisfactory and finally monitor the established flame Should any fault occur either during the ignition sequence or during...

Page 17: ...to preheat the oil to correct temperature The unit is equipped with three thermostats low temperature operating and limit A thermometer and hot oil filter are mounted together as one unit on the top l...

Page 18: ...2 and V3 remain closed for 23 seconds while the minimum side of the gas pressure switch PS checks for an increase in pressure If no crease occurs there is no leakage past V1 and the sequence continues...

Page 19: ...EQUENCE The burner operating sequence begins with a pre purge period on full air Fuel is then supplied to the burner at start rate and ignition initiated Start flame proving is followed by establishme...

Page 20: ...nly Off Burner Pump Switch to the PUMP ONLY position H The feed pump should start and fill the boiler to the pump off level and then switch off NOTE If the 2nd Low Water and High Pressure Alarm Reset...

Page 21: ...intain the internal temperature to a point that the boiler can be simple switched on preferably on low fire and then left to reach working temperature pressure The life expectancy of the boiler and do...

Page 22: ...ter level in the boiler either by evaporation or by opening the main blowdown valve with the key provided c Observe the water level in the water level gauges and check that as the water level reached...

Page 23: ...ed solids level to within the required limits The amount of blowdown and hence time required it dependent on the amount of TDS in the raw water supply the percentage condensate return water treatment...

Page 24: ...d Low Water Alarm Reset switch will extinguish the alarm will cancel and the burner will start NOTE Because the burner shuts down during this test it is possible that the steam load will rapidly decre...

Page 25: ...be within setting of low pressure and light pressure switch d Check burner air proving switch and high fire limit switch e Heavy oil fired unit oil temperature below minimum setting 4 Fuel valve inte...

Page 26: ...nadequate flame signal or open control in the running interlock circuit 7 Interlock device inoperative or defective 8 Air in the oil lines Bleed lines Boiler will not maintain pressure 1 Check oil sup...

Page 27: ...as soon as a leak occurs can prevent costly repairs later Check for signs of leaks on all valves and fittings and take the appropriate action Test all the boiler water level functions by evaporation...

Page 28: ...y cutting out the defective area and replacing with new fibre ensure the correct adhesive is used r Examine the end of the burner blast tube where it extends through the door into the furnace Clean of...

Page 29: ...itting Instructions Blowdown the boiler completely and examine all inspection holes in the boiler If any leakage is evident proceed as follow a Disassembly the crabs and cover plate and remove the ins...

Page 30: ...e boiler instruction manual shipped with your boiler Corrosive acid and chlorine based chemicals in the atmosphere can be damaging to this boiler It is the owner s responsibility to have the boiler ro...

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