Fulling Motor FD430 User Manual Download Page 7

             

User’s Manual for FD430 Digital 2-Phase Stepper Driver

                                                                                                       

User’s Manual for FD430 Digital 2-Phase Stepper Driver 

   

11                                                                                                                                                                                                                                                                                                                                                                                              12 

3.

 Parameter auto-tuning function 

When the driver is an open-loop step, each parameter of the motor can be 

automatically identified once at each instant of powered-on, and the driver can 

automatically complete the auto-tuning of the motor parameters and internal adjustment 

parameters. To get the optimized performance, please repower the driver will 

auto-identify the new motor and auto-configure related control parameters when the 

motor power supply voltage and other conditions change. 

Note that: pulse can’t be input, the direction signal should not be changed, and the 

enable signal can’t be connected at this time. 

 

.Power Supply Selection

 

It is important to choose appropriate power supply to make the driver operate properly 

and deliver optimal performance. Both unregulated and regulated power supplies can be 

used to supply DC power to the FD430 driver. If regulated power supply is indeed used, 

voltage ripple peak value after rectification doesn’t exceed its specified maximum voltage.     

Therefore, it is suggested to use power supplies with theoretical output voltage of no 

more than its defined voltage, leaving room for power line fluctuation.

 

If regulated power supplies (such as most switching supplies.) are indeed used, it is 

important to have large current output rating to avoid problems like current clamp. 
Please Note:

 

1

Power Supply polarity not then reversed. 

2

Best to use an unregulated power supply. 

3

If unregulated supply is used, The power supply current output capacity should be 

greater than 60% of the driver setting current.

 

4

If regulated supply is used, the average current withdrawn from power supply is more 

than or equal to driver current.

 

5

It is recommended to have    two or three drives to share one power supply to reduce 

cost, if the supply has enough capacity. 
 

 

Motor option 

The  FD430  can  drive  any  2-phase  and  4-phase  of  4,  6,  8-lead  hybrid  stepping  motors, 
which is suitable for 1.8°and 0.9°step angle motor. When selecting a motor, it is mainly 

determined by the torque and rated current of the motor. The torque is determined by the 
size of the motor, the larger the size of the motor, the larger the torque. 
While  the  current  is  mainly  related  to  the  inductance,  the  small-inductance  motor  has 
good high-speed performance, but larger currents. 

 

1. Motor Option 

1

Determine load torque, transmission ratio and working speed range.

 

T

电机

=C

Jε+T

负载

 

J

Moment of inertia of load

             

  ε

Maximum angular acceleration of the load

       

        C

Safety factor, recommend 1.2~1.4

 

T

负载

Maximum load torque, Contains resistance torque such as payload, friction, 

transmission efficiency.

 

2

What factors determine the motor output torque

 

● 

For  a  given  stepping  motor  and  coil  connection,  the  output  torque  has  the  following 

characteristics. 

● 

For a given motor, higher driver current will make the motor to output more torque, but 

at the same time causes more copper loss heating in the motor and driver.

 

● 

Higher  supply  voltage  can  increase  motor  torque  at  higher  speeds,  thus  helpful  for 

avoiding losing steps.

 

● 

From the torque-frequency characteristic diagram

 

of the stepper motor, the High-speed 

torque is smaller than that of the medium-low speed.

 

 
 
 
 
 
 
 

 

 

 

2. 

Connecting the Motor

 

For 6, 8 lead step motors, there are considerable differences in motor performance for 

different coil connections. 

 

V(Speed)         

I

         

 

I+

∆I 

 

T(Torque
)                   

I-

∆I 

 

V-

∆V

 

T(Torque
)                   

V(Speed)           

V

         

 

V+

∆V

 

Figure 5    T/F Characteristic diagram 

 

Summary of Contents for FD430

Page 1: ...u City 213032 China Tel 86 519 85132957 Fax 86 519 85132956 Web site www fullingmotor com Email info fullingmotor com User s Manual For FD430 Digital 2 Phase Stepper Driver All Rights Reserved No reproduction Attention Please read this manual carefully before using the drive ...

Page 2: ... Introduction 错误 未定义书签 1 Interface Description 4 2 Control Signal Interface Circuit 5 3 Sequence Chart of Control Signals 5 4 Control Signal Mode Setting 6 5 Wiring Require 6 Ⅳ Selecting Microstep Resolution Driver Output Current and Parameter auto tuning 错误 未定义书签 1 Current Settings 6 2 Microstep Resolution Selection 6 3 Parameter atuo tuning function 7 Ⅴ Power Supply Selection 错误 未定义书签 Ⅵ Motor Op...

Page 3: ...ration technology Output current programmable from 0 1A to 3A Variable current control for less motor heating Micro step resolutions programmable range from 200 to 51200 steps rev Automatic idle current reduction in half Over voltage Under voltage over current protections 3 Applications It can be used in various kinds of small and medium sized equipment and machines such as engraving machines labe...

Page 4: ...two directions of motor rotation For reliable motion response DIR signal should be ahead of PUL signal by 2μs at least 4 5V 28Vdc when DIR HIGH 0 0 5V when DIR LOW Please note that rotation direction is also related to motor driver wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction DIR ENA Enable signal This signal is used for enabling disabl...

Page 5: ...ngle ended common cathode or common anode control signals from the controller can also be accepted by this interface The input circuit has built in high speed opto coupler and can accept signals in the format of line driver open collector or PNP output Recommend use line driver control signals to increase noise immunity of the driver in interference environments In the following figures connection...

Page 6: ...r P2 with power on will cause extremely high back EMF voltage surge which may damage the driver 5 It is strictly forbidden to add lead to the terminal after adding tin otherwise the terminal may be damaged due to the increased contact resistance 6 Lug must not be exposed outside the terminal to prevent accidental short circuit and damage to the driver Ⅳ Driver Current Output Selecting Microstep Re...

Page 7: ... the driver setting current 4 If regulated supply is used the average current withdrawn from power supply is more than or equal to driver current 5 It is recommended to have two or three drives to share one power supply to reduce cost if the supply has enough capacity Ⅵ Motor option The FD430 can drive any 2 phase and 4 phase of 4 6 8 lead hybrid stepping motors which is suitable for 1 8 and 0 9 s...

Page 8: ...tion 6 lead motor high speed Mode the motors should also be run at only 100 of their rated current which is unipolar connection 8 lead motor Series Connections the motors should also be run at only 70 of their rated current which is unipolar connection 8 lead motor Parallel Connections the motors should also be run at only 140 of their rated current which is unipolar connection Note After the curr...

Page 9: ...LED will turn on four times within each periodic time 3 s Reset the driver by repowering it to make it function properly after removing above problems Attention since there is no protection against power leads reversal it is critical to make sure that power supply leads correctly connected to driver Otherwise the driver will be damaged instantly Ⅸ Frequently Asked Questions 1 Problem Symptoms and ...

Page 10: ...at is the relationship between the speed of the stepping motor and the pulse frequency Because of its unique structure the stepping motor is marked with the inherent step angle when it leaves the factor The step angle such as 0 9 degree 1 8 degree it means that the angle turned by each step of the half step work is 0 9 degree and the full step is 1 8 degree However in many precision control situat...

Page 11: ...g unauthorized modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product And poor ambient heat dissipation 3 Obtaining Warranty Service If your product fail during the warranty period need to obtain a returned material authorization number before returning product for service Please include a written...

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