Fujikura Quick Charger Connector, Maintenance Manual

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Quick Charger Connector
Quick Charger Connector Quick Charger Connector
Quick Charger Connector ---- Maintenance Manual
Maintenance Manual Maintenance Manual
Maintenance Manual
・ ・・ ・
Daily Check Daily Check Daily Check Daily Check・・・ ・・・ ・・・ ・・・Done by Owner of the charger Done by Owner of the charger Done by Owner of the charger Done by Owner of the charger
・ ・・ ・Periodic Check Periodic Check Periodic Check Periodic Check・・・ ・・・ ・・・ ・・・Done by Charger Manufacturer Done by Charger Manufacturer Done by Charger Manufacturer Done by Charger Manufacturer
・ ・・ ・Recommendation Recommendation Recommendation Recommendation・・・ ・・・ ・・・ ・・・Daily Daily Daily Daily check: Once a day check: Once a day check: Once a day check: Once a day、 、 、 、 Periodic Check: Once a yea Periodic Check: Once a yea Periodic Check: Once a yea Periodic Check: Once a year
No. No. No. No. Item Item Item Item
Check Point Check Point Check Point Check Point
Possible matter of conc Possible matter of conc Possible matter of conc Possible matter of concern ern ern ern
Daily Daily Daily Daily Periodic Periodic Periodic Periodic Criteria Criteria Criteria Criteria
(1) (1) (1) (1) Appearance Appearance Appearance Appearance ○ ○ ○ ○ ○ ○ ○ ○
・
・・
・No
No No
No d
dd
deformation,
eformation, eformation,
eformation, c
cc
crack or damage
rack or damage rack or damage
rack or damage
・
・・
・Get
Get Get
Getting
ting ting
ting hurt by damaged part.
hurt by damaged part. hurt by damaged part.
hurt by damaged part.
・ ・・ ・Occurring Occurring Occurring Occurring aaaarc or get electric shock rc or get electric shock rc or get electric shock rc or get electric shock
(2)
(2) (2)
(2) Connecting Surface
Connecting Surface Connecting Surface
Connecting Surface ○ ○ ○ ○ ○ ○ ○ ○ ・ ・・ ・No No No No water water water waterdrop drop drop drop or or or or contamination on the connecting surface contamination on the connecting surface contamination on the connecting surface contamination on the connecting surface
・ ・・ ・Increase insulati Increase insulati Increase insulati Increase insulation resistance on resistance on resistance on resistance → → → → rise in temperature rise in temperature rise in temperature rise in temperature
・ ・・ ・P P P Problem in mating roblem in mating roblem in mating roblem in mating (increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating)
(3) (3) (3) (3) S S S Sealing surface ealing surface ealing surface ealing surface of Housing of Housing of Housing of Housing
○
○ ○
○ ○
○ ○
○ ・ ・・ ・No No No No d dd deformation, eformation, eformation, eformation, c cc crack , damage or rack , damage or rack , damage or rack , damage or scratch scratch scratch scratch....
・ ・・ ・Short Short Short Short- -- -circuit or getting electric shock by wetting circuit or getting electric shock by wetting circuit or getting electric shock by wetting circuit or getting electric shock by wetting
(4) (4) (4) (4)
Power Power Power Power Ter Ter Ter Terminal minal minal minal plastic plastic plastic plastic cap cap cap cap
(White) (White) (White) (White)
○ ○ ○ ○ ○ ○ ○ ○
・ ・・ ・White White White White terminal c terminal c terminal c terminal caps aps aps aps must be must be must be must be on on on on
・ ・・ ・Getting electric shock Getting electric shock Getting electric shock Getting electric shock
・ ・・ ・No burn mark on the caps No burn mark on the caps No burn mark on the caps No burn mark on the caps (please refer the picture on the next page) (please refer the picture on the next page) (please refer the picture on the next page) (please refer the picture on the next page)
・ ・・ ・Connecter must be broken Connecter must be broken Connecter must be broken Connecter must be broken → → → → Stop using Stop using Stop using Stop using immediately immediately immediately immediately
(5) (5) (5) (5) Moving Plate (Black) Moving Plate (Black) Moving Plate (Black) Moving Plate (Black) ― ― ― ― ○ ○ ○ ○
・ ・・ ・No deformati No deformati No deformati No deformation or damage on or damage on or damage on or damage
・ ・・ ・Plate can be moved easily Plate can be moved easily Plate can be moved easily Plate can be moved easily with your finger. with your finger. with your finger. with your finger.
・ ・・ ・Getting electric shock Getting electric shock Getting electric shock Getting electric shock
・ ・・ ・Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating)
(6) (6) (6) (6)
Inside the cavity of signal
Inside the cavity of signal Inside the cavity of signal
Inside the cavity of signal
terminal terminal terminal terminal & Cross & Cross & Cross & Cross- -- -shaped wall shaped wall shaped wall shaped wall
― ― ― ― ○ ○ ○ ○ ・ ・・ ・No deformation or damage No deformation or damage No deformation or damage No deformation or damage ・
・・
・Deformatio
Deformatio Deformatio
Deformation or damage of signal terminal
n or damage of signal terminal n or damage of signal terminal
n or damage of signal terminal
(7) (7) (7) (7) Latch and release button Latch and release button Latch and release button Latch and release button ○ ○ ○ ○ ○ ○ ○ ○
・
・・
・No deformation, damage or appearance of
No deformation, damage or appearance of No deformation, damage or appearance of
No deformation, damage or appearance of abrasion
abrasion abrasion
abrasion
・ ・・ ・When press down the When press down the When press down the When press down the release release release release button, button, button, button,
1) latch go down 1) latch go down 1) latch go down 1) latch go down sufficiently sufficiently sufficiently sufficiently (not project out from the surface) (not project out from the surface) (not project out from the surface) (not project out from the surface)
・ ・・ ・When When When When taking off your finger from relea taking off your finger from relea taking off your finger from relea taking off your finger from release button se button se button se button
1) latch go up
1) latch go up 1) latch go up
1) latch go up
・
・・ ・Release button and latch move smoothly Release button and latch move smoothly Release button and latch move smoothly Release button and latch move smoothly
・
・・
・Dislocating of Car inlet
Dislocating of Car inlet Dislocating of Car inlet
Dislocating of Car inlet →
→ →
→ Damage on connecter or car inlet by
Damage on connecter or car inlet by Damage on connecter or car inlet by
Damage on connecter or car inlet by pulling
pulling pulling
pulling
off off off off during charging( during charging( during charging( during charging(Occurring Occurring Occurring Occurring arc) arc) arc) arc)
(8) (8) (8) (8) LED LED LED LED ― ― ― ― ○ ○ ○ ○
・
・・
・LED
LED LED
LED is on while charging
is on while charging is on while charging
is on while charging
・ ・・ ・Operational Operational Operational Operational error by misreading of LED error by misreading of LED error by misreading of LED error by misreading of LED → → → → Ins Ins Ins Insufficient charging ufficient charging ufficient charging ufficient charging
(9) (9) (9) (9) Warning Label Warning Label Warning Label Warning Label ― ― ― ― ○ ○ ○ ○
・
・・
・Letters on the label are
Letters on the label are Letters on the label are
Letters on the label are clearly
clearly clearly
clearly readable
readable readable
readable
・ ・・ ・Operational errors. Operational errors. Operational errors. Operational errors.
(10) (10) (10) (10) Cleanness Cleanness Cleanness Cleanness ○ ○ ○ ○ ○ ○ ○ ○
・
・・
・Connector handle is clean
Connector handle is clean Connector handle is clean
Connector handle is clean
・ ・・ ・Make the customer's hand dirty Make the customer's hand dirty Make the customer's hand dirty Make the customer's hand dirty
(11) (11) (11) (11) Smoothness of plug in / out Smoothness of plug in / out Smoothness of plug in / out Smoothness of plug in / out
―
― ―
― ○
○ ○
○ ・ ・・ ・Can be connect / disconnect smoo Can be connect / disconnect smoo Can be connect / disconnect smoo Can be connect / disconnect smoothly thly thly thly
・ ・・ ・Possible problem with the connector or inlet. Possible problem with the connector or inlet. Possible problem with the connector or inlet. Possible problem with the connector or inlet.
(12) (12) (12) (12) Cable Cable Cable Cable
○ ○ ○ ○ ○ ○ ○ ○
・
・・
・No abrasion or crack on the cable sheath
No abrasion or crack on the cable sheath No abrasion or crack on the cable sheath
No abrasion or crack on the cable sheath
・ ・・ ・Firmly connected with the connector body Firmly connected with the connector body Firmly connected with the connector body Firmly connected with the connector body
・ ・・ ・Short circuit, Getting electric shock Short circuit, Getting electric shock Short circuit, Getting electric shock Short circuit, Getting electric shock
Please contact the charger manufacturer, if you find anything which does not meet the criteria