FujiFilm AOYG18KATA Service Manual Download | Manualshive

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AIR CONDITIONER

Cassette type

SERVICE MANUAL

INDOOR

AUXG18KRLB

AUXG22KRLB

OUTDOOR

AOYG18KATA

AOYG22KATA

SR_AU012EF_02

2019.10.01

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Summary of Contents for AOYG18KATA

Page 1: ...AIR CONDITIONER Cassette type SERVICE MANUAL INDOOR AUXG18KRLB AUXG22KRLB OUTDOOR AOYG18KATA AOYG22KATA SR_AU012EF_02 2019 10 01 ...

Page 2: ...go are trademarks of Fujitsu General Limited in the United States other countries or both FGLair Android and Google Play are trademarks of Google Inc App Store is a service mark of Apple Inc registered in the U S and other countries IOS is a trademark or registered trademark of Cisco in the U S and other countries and is used under license Copyright 2019 Fujitsu General Limited All rights reserved...

Page 3: ...CONTENTS 1 GENERAL INFORMATION 2 TECHNICAL DATA AND PARTS LIST ...

Page 4: ......

Page 5: ...1 GENERAL INFORMATION 2019 10 01 SR_CH01_AU012EF_02 ...

Page 6: ...CONTENTS 1 GENERAL INFORMATION 1 Specifications 01 1 1 1 Indoor unit 01 1 1 2 Outdoor unit 01 3 2 Dimensions 01 4 2 1 Indoor unit 01 4 2 2 Outdoor unit 01 7 ...

Page 7: ... Net mm 246 840 840 Gross 298 960 950 Weight Net kg 23 Gross 28 Connection pipe Size Liquid mm in Ø 6 35 Ø 1 4 Gas Ø 12 70 Ø 1 2 Method Flare Drain hose Material PVC VP25 Size mm Ø 25 I D Ø 32 O D Operation range Cooling C 18 to 32 RH 80 or less Heating C 16 to 30 Cassette grille Option Material Polystyrene Color White Approximate color of MUNSELL N 9 25 Dimensions H W D Net mm 53 950 950 Gross 11...

Page 8: ...ooling kW 5 2 35 C 6 0 35 C Heating Average 3 8 10 C 4 4 10 C SEER Cooling kWh kWh 6 20 6 20 SCOP Heating Average 4 10 4 10 Annual energy consumption QCE kWh a 293 338 QHE Average 1 297 1 502 Sound power level Cooling HIGH dB A 47 49 Heating 47 49 1 1 Indoor unit 01 2 1 Specifications GENERAL INFORMATION GENERAL INFORMATION ...

Page 9: ...Beige Approximate color of Munsell 10YR 7 5 1 0 Dimensions H W D Net mm 542 799 290 632 799 290 Gross 602 940 375 692 940 375 Weight Net kg 33 36 Gross 36 40 Connection pipe Size Liquid mm in Ø 6 35 Ø 1 4 Gas Ø 12 70 Ø 1 2 Method Flare Pre charge length m 15 Max length 20 25 Max height difference 15 20 Operation range Cooling C 10 to 46 Heating 15 to 24 Drain hose Material PP Size mm Ø 13 0 I D Ø ...

Page 10: ...768 420 Hanging bolt position Hanging bolt position Indoor unit Drain hose View B View C A B C Ceiling 200 to 205 200 342 45 40 140 256 Wire hole 237 40 40 163 Fresh air inlet cut out 100 83 100 83 352 109 163 90 4 Ø3 2 hole Ø95 80 80 Unit mm 2 1 Indoor unit 01 4 2 Dimensions GENERAL INFORMATION GENERAL INFORMATION ...

Page 11: ... Contents of function setting on page 1 For 3 direction setting 100 or more Unit mm NOTES To set 3 direction optional Air outlet shutter plate UTR YDZK must be installed and the out let direction need to be switched to 3 way by remote controller When installing the indoor unit be careful about the maintenance space The ceiling height cannot be set in the 3 way outlet mode Therefore ceiling height ...

Page 12: ...rature sensitivity decreases 3 200 800 8 800 Unit mm Equal sensitivity range of temperature Ceiling height 3 200 mm Detecting position 800 mm from floor surface CAUTION Do not place large objects near the human sensor Also keep heating units outside the sensor s detection area 2 1 Indoor unit 01 6 2 Dimensions GENERAL INFORMATION GENERAL INFORMATION ...

Page 13: ...nstallation Pitch of bolts for installation Top view 4 M10 hole Side view Side view Front view 799 68 290 16 33 30 19 542 20 Airflow Bottom view Side view Valve part 37 399 Drain port Ø42 184 120 180 2 2 Outdoor unit 01 7 2 Dimensions GENERAL INFORMATION GENERAL INFORMATION ...

Page 14: ...w Side view Valve part Top view 580 799 19 68 16 290 33 30 109 353 632 20 330 Pitch of bolts for installation Pitch of bolts for installation 4 M10 hole Airflow Drain port Ø42 37 120 184 399 180 2 2 Outdoor unit 01 8 2 Dimensions GENERAL INFORMATION GENERAL INFORMATION ...

Page 15: ...2 TECHNICAL DATA AND PARTS LIST 2019 10 01 SR_CH02_AU012EF_02 ...

Page 16: ...22KATA 02 10 4 Accessories 02 14 4 1 Indoor unit 02 14 4 2 Outdoor unit 02 14 5 Optional parts 02 15 5 1 Indoor unit 02 15 6 Refrigerant system diagrams 02 19 6 1 Model AOYG18KATA 02 19 6 2 Model AOYG22KATA 02 20 7 Wiring diagrams 02 21 7 1 Indoor unit 02 21 7 2 Outdoor unit 02 22 8 PC board diagrams 02 24 8 1 Models AUXG18KRLB and AUXG22KRLB 02 24 8 2 Model AOYG18KATA 02 25 8 3 Model AOYG22KATA 0...

Page 17: ...of the products before you start ser vicing Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapor being present while the work is being performed All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out Work in confined spaces shall be avoided The area around the workspace shall be ...

Page 18: ...1348008 Ref Description Part number 3 Room thermistor 4 Pipe Thermistor 9900822002 9900942014 6 Power PCB 7 PCB Non polar 2 wire 9710022005 10 Main PCB holder 9381350001 11 Power PCB Holder 9381349005 9710019005 8 Remote terminal 5P 9 Power Terminal 3P 9900896003 9900720032 2 6 7 5 11 10 1 8 9 3 4 2 1 Models AUXG18KRLB and AUXG22KRLB 02 2 2 Indoor unit parts list TECHNICAL DATA AND PARTS LIST TECH...

Page 19: ...an Washer 9378394018 28 Drain pan sub assy 9381789009 9603443009 27 Motor Wire Holder 26 Special Nut 9381351008 9378388017 Ref Description Part number 24 23 21 25 22 26 27 28 2 1 Models AUXG18KRLB and AUXG22KRLB 02 3 2 Indoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 20: ...012 9381744008 32 Panel Hook 9375671013 37 Drain Hose 9379665001 35 Drain Pump Sub Assy 9381793006 9381794003 9379757010 9381788002 Ref Description Part number 35 36 31 39 34 32 33 37 38 2 1 Models AUXG18KRLB and AUXG22KRLB 02 4 2 Indoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 21: ...der 41 42 43 42 Insulation Box Sub Assy 43 Wind Guide Board 9382125004 9378580480 41 9381787012 Ref Description Part number Evaporator Total Assy 2 1 Models AUXG18KRLB and AUXG22KRLB 02 5 2 Indoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 22: ...list 3 1 Model AOYG18KATA Exterior parts and Chassis 1 2 4 5 a 19 b 12 6 7 9 10 15 14 3 11 13 16 17 18 21 20 8 3 1 Model AOYG18KATA 02 6 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 23: ...r thermistor 10 9900963019 Reactor assy 11 9322418005 Heat sink 12 9322314024 Base assy 13 9322144003 Drain pipe 14 9322555014 Front panel assy 15 9319151007 Emblem 16 9322135001 Blow grille 17 9322136008 Propeller fan 18 9603657017 Brushless motor 19 9322553010 Motor bracket assy 20 9331404006 Thermistor holder 21 9322275004 Condenser total assy a Inverter assy b Hair pin cushion 3 1 Model AOYG18...

Page 24: ... Compressor 50 51 52 53 54 55 a 56 b A A 60 59 58 57 3 1 Model AOYG18KATA 02 8 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 25: ... coil 54 9322463029 Pulse motor valve assy 55 9322474001 2 way valve assy 56 9387831016 3 way valve assy 57 9322535009 S insulator B 58 9322536006 S insulator F 59 9322537003 S insulator H 60 9323045002 S insulator V a Valve bracket b Muffler 3 1 Model AOYG18KATA 02 9 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 26: ...l AOYG22KATA Exterior parts and Chassis 12 13 7 6 a 14 15 16 17 19 21 18 5 1 2 3 4 9 10 b 8 11 20 3 2 Model AOYG22KATA 02 10 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 27: ...xchanger thermistor 11 9900565060 Thermistor assy Outdoor temp 12 9322420039 Heat sink 13 9322386007 Cushion rubber 14 9319151007 Emblem 15 9322149008 Blow grille 16 9322555021 Front panel assy 17 9322150004 Propeller fan 18 9603601003 Brushless motor 19 9322553027 Motor bracket assy 20 9317089616 Condenser total assy 21 9331404006 Thermistor holder pipe a Inverter assy b Hair pin cushion 3 2 Mode...

Page 28: ... Compressor A A B B 50 51 52 53 54 55 56 57 58 59 a b 3 2 Model AOYG22KATA 02 12 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 29: ...nsion valve coil 54 9322463029 Pulse motor valve assy 55 9322474001 2 way valve assy 56 9387831016 3 way valve assy 57 9322501004 S insulator H 58 9322847003 S insulator F 59 9322500007 S insulator B a Valve bracket b Muffler 3 2 Model AOYG22KATA 02 13 3 Outdoor unit parts list TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 30: ... 1 Hose band 1 Template Carton top 1 Drain hose heat insulation 1 Washer 8 Cable tie large 4 Coupler heat insulation large 1 Cable tie small 2 Coupler heat insulation small 1 4 2 Outdoor unit Models AUXG18KRLB and AUXG22KRLB Part name Exterior Q ty Part name Exterior Q ty Installation manual 1 Drain pipe 1 4 1 Indoor unit 02 14 4 Accessories TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS L...

Page 31: ...ge keys easy to press user intuitive arrow key Wire type Polar 3 wire Wired remote controller UTY RNNYM Room temperature can be controlled by detecting the temperature accurately with built in thermo sensor Wire type Polar 3 wire Simple remote controller UTY RSRY Compact remote controller concentrates on the basic functions such as Start Stop fan control temperature setting and operation mode Wire...

Page 32: ... refer to the operation manual Cassette grille Exterior Part name Model name Summary Cassette grille UTG UKYA W This cassette grille to blow airflow in 360º direction by unique seamless airflow louver design Wired remote controller UTY RNRYZ is included Cassette grille UTG UKYA B This cassette grille to blow airflow in 360º direction by unique seamless airflow louver design Black color model Casse...

Page 33: ... the cassette grille and the ceiling surface the height of the unit body goes into the ceiling space become 50 mm lower Fresh air intake kit UTZ VXRA By attaching Fresh air intake kit to the indoor unit it can be taken in fresh air of up to 10 of high air volume of the indoor unit Insulation for high humidity UTZ KXRA Install when the under roof condition is expected to be the humidity of over 80 ...

Page 34: ...s open network KNX converter UTY VKSX For connection between indoor unit with UART interface and a KNX open network External switch controller UTY TERX Air conditioner switching can be controlled by connecting other external sensor switches NOTE Combined use of following optional parts and Wireless LAN adapter UTY TFSXZ1 is not allowed External input and output PCB UTY XCSX Modbus converter KNX co...

Page 35: ... Heating ThD ThR ThPI ThO ThHO Thermistor Discharge temperature Thermistor Outdoor temperature Thermistor Heat exchanger middle temperature ThD ThO ThHM Thermistor Heat exchanger out temperature ThHO Thermistor Room temperature Thermistor Pipe temperature ThR ThPI Muffler ThHM 6 1 Model AOYG18KATA 02 19 6 Refrigerant system diagrams TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 36: ...ThHO Muffler Accumulator ThPI Thermistor Discharge temperature Thermistor Outdoor temperature Thermistor Heat exchanger out temperature ThD ThO ThHO Thermistor Room temperature Thermistor Pipe temperature ThR ThPI ThHM Thermistor Heat exchanger middle temperature ThHM 6 2 Model AOYG22KATA 02 20 6 Refrigerant system diagrams TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 37: ...7 Wiring diagrams 7 1 Indoor unit Models AUXG18KRLB and AUXG22KRLB 7 1 Indoor unit 02 21 7 Wiring diagrams TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 38: ...7 2 Outdoor unit Model AOYG18KATA 7 2 Outdoor unit 02 22 7 Wiring diagrams TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 39: ... Model AOYG22KATA 7 2 Outdoor unit 02 23 7 Wiring diagrams TECHNICAL DATA AND PARTS LIST TECHNICAL DATA AND PARTS LIST ...

Page 40: ...TE CN73 B12B PASK 1 WHITE CN55 B10B PLIRK 1 RED CN54 B04B XNISK A 1 WHITE CN370 B5 7 2 3 B XASK 1 A WHITE CN8 B02B XASK 1 A WHITE CN32 B03B PASK 1 WHITE CN71 B04B XASK 1 A WHITE CN9 B03B XARK 1 A RED CN37 SZW15 20WV ET WHITE CN48 B09B PASK 1 WHITE CN65 B04B PASK 1 WHITE CN304 B10B PLIRK 1 RED CN303 B04B XNISK A 1 WHITE CN2 11PSL JE WHITE CN1 SM05B SRSS TB WHITE CN301 B3 5 0 B XASK 1 A WHITE CN1 S0...

Page 41: ... VALVE COIL DC Resistance 2085 20 U V V W U W Compressor Winding Resistance 1 975 25 1 Red 2 Blue 1 Red 3 Orange 1 Red 4 Yellow 1 Red 5 White P30 Expansion Valve Coil 46 0 20 Recommended Drive Condition Unipolar Drive 1 2 Phase Excitation Coil resistance 1 3 4 5 6 Pin No Terminal code Vm GND Vcc Vsp FG Function of terminal Revolution pulse output Speed control voltage input Control power voltage i...

Page 42: ... U V V W U W Compressor Winding Resistance 1 910 20 4 WAY VALVE COIL DC Resistance 2085 20 1 Red 3 Blue 1 Red 4 Orange 1 Red 5 Yellow 1 Red 6 White P30 Expansion Valve Coil 46 0 20 Recommended Drive Condition Unipolar Drive 1 2 Phase Excitation Coil resistance 1 3 4 5 6 Pin No Terminal code Vm GND Vcc Vsp FG Function of terminal Revolution pulse output Speed control voltage input Control power vol...

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