Instruction Manual
GAS ANALYZER FOR
HEAT TREATMENT
FURNACES
TYPE:
ZFG
INZ-TN3ZFG-E
Page 1: ...Instruction Manual GAS ANALYZER FOR HEAT TREATMENT FURNACES TYPE ZFG INZ TN3ZFG E...
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Page 3: ...LV SUHGLFWDEOH PROHIBITION WHPV ZKLFK PXVW QRW EH GRQH DUH QRWHG Caution on installation transport and storage of gas analyzer DANGER 7KLV XQLW LV QRW H SORVLRQ SURRI W SH R QRW XVH LW LQ D SODFH ZLWK...
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Page 9: ...LYHUHG SDFNDJH QDO HU PDLQ XQLW 6WDQGDUG DFFHVVRULHV 6HH 7DEOH 6WDQGDUG DFFHVVRULHV Table 1 Standard accessories 1R 1DPH 4 W 1RWH 7XEXODU IXVH 9 WR 9 0RXQWLQJ WXUH QVWUXFWLRQ PDQXDO QJOLVK 1 71 X LOLD...
Page 10: ...HO DQG GHVFULSWLRQV 2XWOLQH RI GLVSOD VFUHHQ 6 25 86 QVWDOODWLRQ 0RXQWLQJ PHWKRG 9 6WDQGDUG SDQHO PRXQWLQJ 9 3DQHO DX LOLDU SODWH 6FUHZ LQJ W SH RSWLRQ 3DQHO DX LOLDU SODWH 6LPSOH W SH RSWLRQ 3LSLQJ P...
Page 11: ...XWSXW GMXVWLQJ RXWSXW 5HVSRQVH WLPH 0LQXV GLVSOD 3DVVZRUG VHWWLQJ 6HQVRU LQSXW KHFNLQJ FRHI FLHQW DFWRU PRGH 163 7 21 1 0 17 1 1 DLO LQVSHFWLRQ 3HULRGLF LQVSHFWLRQ PDLQWHQDQFH RQJ WHUP PDLQWHQDQFH HWD...
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Page 13: ...an TYPE 0 0 VA CH2 CH2 R ID R HOLD 10 20 9 19 5 15 FAULT 6 7 8 18 17 16 CH1 R ID CH3 OUTPUT R RNG CH1 OUTPUT CH1 1 2 12 11 CH2 OUTPUT 3 4 14 13 R RNG Panel mounting bracket ENT SPAN MODE ESC ZERO GAS...
Page 14: ...3 INZ TN3ZFG E 1 2 Sampling system diagram Purge gas inlet Block cell Infrared light source side Sample gas inlet Sample gas outlet...
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Page 16: ...Y 4 KEY 2 KEY 30 KEY ISPLAY UNIT Fig 1 2 Operation panel 1DPH Description 02 NH 8VHG WR VZLWFK PHDVXUHPHQW GLVSOD DQG PRGH GLVSOD 5 7 NH 8VHG WR FKDQJH WKH GLJLW RI WKH VHWWLQJ YDOXH 83 NH 8VHG WR FKD...
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Page 19: ...OH FKLSV RU RWKHU IRUHLJQ REMHFWV 2WKHUZLVH LW PD FDXVH UH IDLOXUH RU PDOIXQFWLRQ CAUTION 2 1 Installation 7R LQVWDOO WKH DQDO HU IRU RSWLPXP SHUIRUPDQFH VHOHFW D ORFDWLRQ WKDW PHHWV WKH IROORZLQJ FRQ...
Page 20: ...g method XW RXW WKH VTXDUH KROHV DFFRUGLQJ WR WKH SDQHO FXW GLPHQVLRQV DV VKRZQ EHORZ Fig 2 1 Panel cut dimensions 2 2 1 Standard panel mounting AIN UNIT 0ANEL CUT 0ANEL OUNTING FIXTURE ACCESSORY Fig...
Page 21: ...LOLDU SODWH LV XVHG 0DNH D FXWRXW RI LQ WKH SDQHO SCREW AIN UNIT 0ANEL 0ANEL AUXILIARY PLATE FOLLOWING FIGURE OUNTING FIXTURE ACCESSORY 0ANEL PROCESSING HOLE XISTING PANEL HOLE 0ANEL AUXILIARY PLATE 4...
Page 22: ...OLDU SODWH LV XVHG 3DQHO DGGLWLRQDO SURFHVV LV QRW QHFHVVDU 0ANEL AUXILIARY PLATE OPTION FOLLOWING FIGURE OUNTING FIXTURE ACCESSORY 0ANEL CUT AIN UNIT 0ANEL 4 MOUNTING HOLE IS FOR THE FOLLOWING FIGURE...
Page 23: ...YH WXEHV PDGH RI 7H RQ VWDLQOHVV VWHHO SRO HWK OHQH RU WKH OLNH IRU FRQQHFWLQJ WKH DQDO HU DQG VDPSOLQJ V VWHP YRLG XVLQJ UXEEHU RU VRIW YLQ O WXEHV HYHQ LI WKHUH LV QR ZRUU DERXW FRUURVLRQ QDO HU LQG...
Page 24: ...DPSOLQJ JDV VKRXOG EH N3D RU OHVV 3URYLGH D RZPHWHU WR PHDVXUH WKH RZ UDWH 3 Preparation for standard gas 3UHSDUH VWDQGDUG JDVHV IRU HUR DQG VSDQ FDOLEUDWLRQV Zero gas 1 gas 6SDQ JDV DV ZLWK D FRQFHQW...
Page 25: ...SRZHU VRXUFH RI FRUUHFW UDWLQJ 8VH RI SRZHU VRXUFH RXW RI UDWLQJ PD FDXVH UH CAUTION 7KH SRZHU WHUPLQDO EORFN DQG WKH H WHUQDO LQSXW RXWSXW WHUPLQDO EORFN DUH ORFDWHG RQ WKH UHDU IDFH RI WKH PDLQ XQL...
Page 26: ...r 2 4 2 External input output signal connection NALOG OUTPUT SIGNAL 2EMOTE RANGE SELECTION INPUT SIGNAL OPTION 2ANGE IDENTIFICATION CONTACT OUTPUT SIGNAL OPTION RROR CONTACT OUTPUT 2EMOTE HOLD INPUT S...
Page 27: ...WDFW RXWSXW RQWDFW FDSDFLW LV 9 UHVLVWLYH ORDG 4 Error contact output signal Terminal block FRQWDFW VLJQDO LV RXWSXW LQ FRPELQDWLRQ ZLWK WKH HUURU GLVSOD HWZHHQ RQWLQXLW 21 QVWUXPHQW HUURU 2SHQ 2 1RUP...
Page 28: ...HUDWLRQ EXW WKH LQGLFDWLRQ FKDQJH may result Caution on operation 1RWH KHQ WKH SRZHU LV VXSSOLHG WKH FRQFHQWUDWLRQ LQGLFDWLRQ PD EH DV IROORZV FHHGHG WKH UDQJH XSSHU OLPLW YDOXH UDQJH RYHU 2U FHHGHG W...
Page 29: ...WPHQW VR WKDW RZ UDWH LV WKH VHWWLQJ YDOXH 3 2 3 Zero span calibration See 4 1 for the setting method 3UHVV 0HDVXUHPHQW VFUHHQ 52 NH 17 NH DQG SHUIRUP HUR FDOLEUDWLRQ 7KHQ SUHVV 0HDVXUHPHQW VFUHHQ 63...
Page 30: ...e measurement screen The GLVSOD LV VZLWFKHG WR WKH HUR FDOLEUDWLRQ PRGH XUVRU LV GLVSOD HG DW FDOLEUDWLRQ 6HOHFW HOHPHQW E WKH DQG NH V DQG VHOHFW 21 RU 2 E WKH key 3UHVV WKH ENT key to move the curso...
Page 31: ...DWLRQ LV SHUIRUPHG RQ WKH EDVLV RI UDQJH ZKHUH WKH LQGLFDWLRQ YDOXH LV GLVSOD HG 6HOHFW UDQJH E WKH DQG WKH keys ORZ VSDQ JDV RI UHIHUHQFH UDQJH YDOXH DQG ZDLW XQWLO WKH LQGLFDWLRQ YDOXH EHFRPHV VWDEO...
Page 32: ...H RZ UDWH RI VSDQ JDV VKRXOG EH PLQ PLQ RU PLQ min IWHU WKH LQGLFDWLRQ KDV EHHQ VWDELOL HG SUHVV WKH ENT key IWHU VSDQ FDOLEUDWLRQ WKH GLVSOD DXWRPDWLFDOO VZLWFKHV WR VSDQ FDOLEUDWLRQ PRGH VFUHHQ 1RWH...
Page 33: ...H WHUQDO LQSXW signal 2 5DQJH VZLWFK E WKH PDQXDO VFUHHQ input Caution on setting 6HOHFW WKH FRPSRQHQW XVLQJ WKH DQG the NH V DQG SUHVV WKH ENT key XUVRU PRYHV WR WKH UDQJH YDOXH 6HOHFW UDQJH E WKH N...
Page 34: ...QG UDQJH QWHUQDO VSDQ DGMXVWPHQW YDOXH or full scale value Initial value 3RLQW WKH FXUVRU WR 6HWWLQJ 6SDQ XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJKW 6HOHFW WKH...
Page 35: ...the setting press the ESC key Caution on setting 7KH VHWWLQJ KDV QRZ EHHQ FRPSOHWHG 4 2 3 Keypad lock 7KH NH ORFN IXQFWLRQ FDQ EH XVHG WR SUHYHQW LPSURSHU RSHUDWLRQ DQG HQWU E DQ XQDXWKRUL HG SHUVRQ 2...
Page 36: ...ue 1 Setting method 3RLQW WKH FXUVRU WR 6HWWLQJ 2XWSXW ROG using the DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJKW 6HOHFW 21 2 XVLQJ WKH DQG WKH keys 2 3UHVVLQJ WKH ENT key...
Page 37: ...UGOHVV RI WKLV VHWWLQJ Caution on operation HUR FDOLEUDWLRQ RSHUDWLRQ ZERO key ENT key ENT key 21 HUR FDOLEUDWLRQ RSHUDWLRQ 2 21 2XWSXW KROG 2 5HSODFHPHQW WLPH 6SDQ FDOLEUDWLRQ RSHUDWLRQ SPAN key ENT...
Page 38: ...LQJ the DQG WKH NH V DQG SUHVV WKH ENT key 6HOHFW DFN LJKW RU ULJKW XVLQJ WKH DQG WKH keys 3UHVV WKH ENT NH DQG FXUVRU PRYHV WR WKH setting value 6HOHFW 21 2 XVLQJ WKH DQG WKH keys 21 XUVRU PRYHV WR F...
Page 39: ...or the keys DQG SUHVV WKH ENT key XUVRU GLVDSSHDUV 3HUIRUP EULJKWQHVV DGMXVWPHQW XVLQJ WKH or the keys DFNOLJKW ULJKW DFNOLJKW DUN 3UHVV WKH ENT key to register the setting value To cancel the setting...
Page 40: ...FUHHQ VZLWFKHV DV VKRZQ DW ULJKW 1 CO concentration setting 6HOHFW 0HDVXUHG 9DOXH RU 5HJXODU 9DOXH DV 2 FRQFHQWUDWLRQ UHTXLUHG IRU FDOFXODWLRQ 3RLQW WKH FXUVRU WR 2 RQFHQWUDWLRQ VHW using the DQG WKH...
Page 41: ...e temperature value 3RLQW WKH FXUVRU WR XUQDFH WHPS XVLQJ the DQG WKH NH V DQG WKHQ SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJKW 6HOHFW D GLJLW XVLQJ WKH NH DQG FKDQJH the value using the D...
Page 42: ...tial password ESC ESC ENT ENT NG OK 3RLQW WKH FXUVRU WR 0DLQWHQDQFH 0RGH XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJKW QWHU WKH SDVVZRUG XVLQJ WKH the or the key 3...
Page 43: ...KLV PRGH 7R VZLWFK EHWZHHQ FXUUHQW DQG YROWDJH RXWSXWV VZLWFK WKH MXPSHU SLQ RI WKH PDLQ SULQWHG FLUFXLW ERDUG KHQ PDNLQJ WKH VHWWLQJ LQ WKLV PRGH EH VXUH WR VZLWFK WKH MXPSHU SLQ RI WKH PDLQ SULQWHG...
Page 44: ...33 INZ TN3ZFG E Layout drawing of jumper 0 0 0 0 0 0 0 0 0...
Page 45: ...RZQ DW ULJKW 6HOHFW WKH RXWSXW 287 WR EH FKDQJHG XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key The cursor moves 6HOHFW WKH RXWSXW W SH WR P WR 9 WR P9 WR P9 XVLQJ WKH DQG WKH keys Press the ENT key to...
Page 46: ...P9 6SDQ P9 P9 GMXVW RXWSXW DV DERYH Tolerance of output value 3RLQW WKH FXUVRU WR 2XWSXW DGM XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJKW 0RYH WKH FXUVRU WR WKH R...
Page 47: ...G OHVV WKH IOXFWXDWLRQ RI UHDGLQJ Caution on use WR VHF Setting range VHF Initial value 3RLQW WKH FXUVRU WR 5HVSRQVH WLPH XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW U...
Page 48: ...DOXHV 7KH VDPH DSSOLHV WR FRQFHQWUDWLRQ YDOXH GLVSOD Setting contents 2 Initial value 3RLQW WKH FXUVRU WR 0LQXV GLVSOD XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ DW ULJK...
Page 49: ...e Initial value QWHU WKH FRPPRQ SDVVZRUG LQ FDVH RX IRUJHW WKH VHWWLQJ YDOXH Common password 3RLQW WKH FXUVRU WR 3DVVZRUG VHW XVLQJ WKH DQG WKH NH V DQG SUHVV WKH ENT key 7KH VFUHHQ VZLWFKHV DV VKRZQ...
Page 50: ...he values imme GLDWHO DIWHU FRQYHUVLRQ in count values Input value Sensor Description of the screen 7KLV PRGH LV IRU GLVSOD LQJ LQSXW YDOXHV QWU E NH RSHUDWLRQ FDQQRW EH PDGH Caution on operation 3RLQ...
Page 51: ...FDQ EH FKHFNHG LQ WKLV PRGH 7KLV PRGH LV IRU FKHFNLQJ WKH FRHIILFLHQW QWU E NH RSHUDWLRQ LV QRW DOORZHG Caution on operation 3RLQW WKH FXUVRU WR RHI FLHQW using the DQG WKH keys 7KH VFUHHQ VZLWFKHV DV...
Page 52: ...MXVWPHQW RU VHWWLQJ KDQJLQJ WKH GDWD LQ WKH IDFWRU PRGH PD FDXVH PDOIXQFWLRQ RI WKH LQVWUXPHQW R QRW FKDQJH WKH GDWD LQ IDFWRU PRGH E RXUVHOI I VHWWLQJ FKDQJH LV UHTXLUHG FRQWDFW RXU VHUYLFH UHSUHVHQW...
Page 53: ...YDOXH 5HDGLQJ HUURU XVW LV FRQWDLQHG LQ sample cell OHDQ VDPSOLQJ FHOOV DQG FKHFN IRU VDPSOLQJ GHYLFHV HVSHFLDOO JDV OWHU KHQ DLU VXFNHG LQ DQ ZKHUH LQ WKH VDPSOLQJ WXEH LQG RXW FDXVH RI OHDN DQG UHSD...
Page 54: ...DQG RWKHU IDFWRUV 7KH UHFRPPHQGHG UHSODFHPHQW SHULRG LV QRW WKH ZDUUDQW SHULRG W LV SURYLGHG DV D SUHYHQWDWLYH PDLQWHQDQFH SURJUDP EDVHOLQH VFKHGXOH Installation FRQGLWLRQV 5HIHU WR KDSWHU 6SHFL FDWL...
Page 55: ...V ORFDWHG RQ WKH UHDU IDFH 7XUQ 2 WKH SRZHU VZLWFK RQ WKH IURQW SDQHO DQG WXUQ 2 WKH SRZHU VXSSO 5HPRYH WKH FDEOH FRQQHFWHG WR WKH SRZHU WHUPLQDO RQ the rear face 7XUQ WKH IXVH KROGHU FDS FRXQWHUFORFN...
Page 56: ...PRYHG WRJHWKHU ZLWK WKH GHWHFWRU RRVHQ WKH WZR VFUHZV IDVWHQLQJ WKH FHOO 1R LQ LJ DQG UHPRYH WKH FHOO 2QH RI WKH ZLQGRZV RI WKH EORFN FHOO LV VDQGZLFKHG EHWZHHQ WKH GHWHFWRU DQG WKH EORFN FHOO EXW LW...
Page 57: ...WHQLQJ EDVH ERDUG 4 DVH ERDUG GHWHFWRU KHDW VLQN QIUDUHG UD OLJKW VRXUFH XQLW 6 6FUHZ IRU IDVWHQLQJ EORFN FHOO ORFN FHOO LQGRZ 9 2 ULQJ 6FUHZ IRU IDVWHQLQJ GHWHFWRU RQQHFWRU IRU FKRSSHU PRWRU Detector...
Page 58: ...HW VLGH FORVH WKH PDVWHU YDOYH RI WKH VWDQGDUG JDV F OLQGHU DQG RSHQ WKH KDQGOH IRU SUHVVXUH UHJXODWLRQ RI WKH SUHVVXUH regulator 0DLQWDLQ WKH DERYH VWDWH IRU RQH PLQXWH DQG FKHFN WKDW QR FKDQJH LV IR...
Page 59: ...QW SHUIRUP WKH IROORZLQJ VSDQ FDOLEUDWLRQ RPSRVLWLRQ RI WKH VWDQGDUG JDV IRU VSDQ FDOLEUDWLRQ XVHG IRU HDFK PHWKRG DQG LWV PHWKRG DUH H SODLQHG XVLQJ DQ H DPSOH RU WKH VWDQGDUG JDV IRU HUR FDOLEUDWLRQ...
Page 60: ...U FKHFN DUH GUDZQ 6 6 ALIBRATION CURVE BY SCALE GAS COMPOSITION OF PLANT GASES UTPUT ALIBRATION CURVE BY CHECK GAS BALANCE GAS 7HEN SUPPLYING CHECK GASES TO INSTRUMENTS ADJUSTED BY THE SCALE GAS COMPO...
Page 61: ...nector faulty 5HSDLU RU UHSODFH WKH OLTXLG FU VWDO GLVSOD RQWDFW RXU VHUYLFH VHFWLRQ 3RZHU VXSSO IDXOW KHFN SRZHU VXSSO YROWDJH KHFN DQG UHSDLU ZLULQJ Fuse faulty KHFN DQG UHSDLU IXVH 5HIHU WR QGLFDWL...
Page 62: ...OLEUDWLRQ LQGLFDWLRQ YDOXH LV RYHU RI IXOO VFDOH UURU 1R 6SDQ FDOLEUDWLRQ LV QRW ZLWKLQ WKH DOORZDEOH UDQJH 6SDQ JDV LV QRW VXSSOLHG DOLEUDWHG FRQFHQWUDWLRQ VHWWLQJ GRHV QRW PDWFK F OLQGHU FRQFHQWUDWL...
Page 63: ...GAIN UNLESS THE CAUSE OF THE ERROR IS ELIMINATED s 0RESS THE KEY AND THE ERROR DISPLAY DISAPPEARS s 7HEN MORE THAN ONE ERROR OCCURS PRESSING THE KEY MOVES TO ANOTHER ERROR DISPLAY Q FDVH RI UURU 1R DQ...
Page 64: ...RQ SDQHO Weight About 5 kg Finish color Off white Munsell 10Y7 5 0 5 or equivalent Enclosure Steel casing for indoor use Material of gas contacting parts Gas inlet outlet SUS304 Sample cell SUS304 neo...
Page 65: ...hanged over to the second range when the terminals are open Standard Requirements for measuring gases Flow rate 0 5L min 0 2L min or 1L min 0 5L min Temperature 0 to 40 C Pressure 5kPa or less Gas out...
Page 66: ...VALVE XHAUST PORT NALYZER ONTROLLER 2ECORDER LOW METER Principle diagram of NDIR type measurement For CO CO2 CH4 4XDQWLW RI LQIUDUHG UD WKDW LV DEVRUEHG E WKH PHDVXULQJ FHOO LV GHWHFWHG ZLWK WKH PDVV...
Page 67: ...DC 0 to 100 V DC 0 to 10 V DC 0 to 0 5 0 to 1 0 to 2 0 to 3 0 to 5 0 to 10 0 to 20 0 to 25 0 to 40 0 to 50 0 to 70 0 to 100 Others Without 0 to 1 0 to 2 0 to 3 0 to 5 0 to 10 0 to 20 0 to 25 0 to 40...
Page 68: ...Table 2 Single component analyzer CO 2nd range 1st range Y J K Q L M N V W P X R Without 0 to 1 0 to 2 0 to 3 0 to 5 0 to 10 0 to 20 0 to 25 0 to 40 0 to 50 0 to 70 0 to 100 H 0 to 0 5 J 0 to 1 K 0 to...
Page 69: ...0 to 5 10 0 to 10 20 0 to 10 25 0 to 20 25 0 to 20 40 0 to 20 50 0 to 25 40 0 to 25 50 0 to 40 50 0 to 40 70 0 to 50 70 0 to 50 100 0 to 70 10 0 to 100 Without JK JQ KQ KL QL LM MN MV NV NW NP VW VP W...
Page 70: ...Instrumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan http www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 http www fujielectric com products instruments...
