Fuji Electric FCX-AII-VG Series Instruction Manual Download Page 1

Page: 1 / 120

Fuji Electric France S.A.S.

INSTRUCTIONS MANUAL
"FCX-AII-VG" serie transmitters with

safety function

Type :

FKC...G

FKG...G, FKP...G

FKA...G, FKH...G

FKE...G

FKD, FKB, FKM...G

FKP, FKH...G

DATE

May 2019

TN5FCXA2VGa-E

Summary of Contents for FCX-AII-VG Series

Page 1: ...Fuji Electric France S A S INSTRUCTIONS MANUAL FCX AII VG serie transmitters with safety function Type FKC G FKG G FKP G FKA G FKH G FKE G FKD FKB FKM G FKP FKH G DATE May 2019 TN5FCXA2VGa E...

Page 2: ......

Page 3: ...ohibited Fuji will not bear any responsibility for a trouble caused by such a modification This instruction manual should be kept by a person who is actually using the transmitter After reading this m...

Page 4: ...ion is already amended since the delevery by Fuji it s necessary to remove the electronic unit from the housing and disconnect the flatcable from the electronic measuring cell before turn the housing...

Page 5: ...s and directives It is necessary to read carefully the manual before use these transmitters to familiarize yourself with the installation wiring processes wiring and all operations and maintenance The...

Page 6: ...d at 3m distance Passed 230 to 1000 47 dB V m quasi peak measured at 3 m distance Immunity Phenomenon Test value Basic standard Performance criteria Electrostatic Discharge ESD 4 kV Contact EN 61000 4...

Page 7: ...s are priorized as follow Risk of death or sever injury if the safety instructions are not fol lowed In case of wrong handling probable injury or physical damage can happen Important instructions to b...

Page 8: ...transmitter in a dry room at normal temperature and humidity 25 c and 60 RH Keep it on the originaly packaging if possible Site at location with minimal vibration dust and corrosive gas Site at locati...

Page 9: ...N 35 5 1 Preparation for Start up 35 5 2 Operation 36 5 3 Shutdown 37 6 ADJUSTMENT 38 6 1 Adjustment procedure using the external adjusting screw 38 6 1 1 Zero adjustment by the screw 38 6 1 2 Span ad...

Page 10: ...his transmitter can be used for flowrate level density measurement and other application using differential pressure measurement The transmitter use the unique and proven silicon capacitive sensor wit...

Page 11: ...on Connects the output cable Zero Adjusting screw Used for adjustment Connexion terminal Connects an input output line and ground wire Amplifier Unit Part name Description Analog indicator connector U...

Page 12: ...the 3 push buttons Name Main function Mode key Switches between the normal and setting modes and to validate the modification Minus key Changes an item No or item name to the minus decrease direction...

Page 13: ...80 C 100 bar 100 bar fluorinated oil 500 bar 500 bar Absolute 40 to 85 C 40 to 85 C 0 16 bar abs 0 16 bar abs Pressure 1 3 bar abs 1 3 bar abs 5 bar abs 5 bar abs 30 bar abs 30 bar abs 100 bar abs 10...

Page 14: ...in washer Spring washer Mounting bolt M8 12 Process flange Bracket Plain washer Spring washer Mounting bolt M8x12 Transmitter FKC FKG and FKA models FKD FKB and FKM models Mount the bracket on the tra...

Page 15: ...approximately 15 Nm 1 5 kgf m 11 ft lb 2 Use a pipe of outside diameter 60 3 mm Flange mounting Position the remote seal of the transmitter in front of the counter flange Fix the transmitter to the f...

Page 16: ...80 in 90 increments because it is connected with a pin plug Neverturntheelectronichousingover than 90 without disconnect the flat cable possibility to break the flat ca blefromtheelectronicmeasuringce...

Page 17: ...the maintenance Unscrew slowly the hexagon part of vent drain plug with an allen key Put a new seal tape 4 to 8 rounds and mount the vent drain plugs in the position you want applying the tightening...

Page 18: ...nting bolt should be 30 to 40 Nm 3 to 4 kgf m 2 If a manifold is not used the impulse pipes can directly be screwed into the transmitter If thread size does not match between the transmitter and impul...

Page 19: ...ary element Fill the pipe between the condensers and transmitter with water Installation of a drain is necessary 1 Liquid flow measurement in case of liquid Place the transmitter below the process pip...

Page 20: ...ansmitter and atmospheric air inlet in a box 5 Pressure measurement for gas Place the transmitter above the process pipes to pre venting condensation in the impulse pipe and in the measuring 6 Level m...

Page 21: ...concerned transmitter must be checked before commissioning To avoid the deterioration of the transmitter mounted externally it will be mounted in a box protection The transmitter should never be expos...

Page 22: ...ge Connect the transmitter to impulse pipes When using the manifold valve it should be fixed to the transmitter by tightening four oval flange set bolts 7 16 20UNF and then the impulse pipe should be...

Page 23: ...he impulse pipe Do not apply an excessive force to impulse pipe during the connection Install condensate chambers or vent drain when impulse pipes can not be inclined The impulse pipes used should be...

Page 24: ...o the transmitter If thread size does not match between the transmitter and impulse pipes an oval flange should be used Tightening torque of 7 16 20UNF mounting bolt in an oval flange should be 30 to...

Page 25: ...te chambers or vent drain when impulse pipes can not be inclined The impulse pipes used should be suitable for the working temperature pressure standards During installation avoid mechanical constrain...

Page 26: ...When mounting the flange on the high pressure side a gasket should be inserted between the flange of the transmitter and the flange of the tank L H Gasket Transmitter flange Process side flange Standa...

Page 27: ...ting bolt should be 30 to 40 Nm 3 to 4 kgf m 2 If a manifold is not used the impulse pipes can directly be screwed into the transmitter If thread size does not match between the transmitter and impuls...

Page 28: ...tput the transmitter body should be installed at a vibration free place and the capillary should be fixed to a stable support Do not scratch or shock the seal diaphragm by hitting hard object against...

Page 29: ...er and the flange of the tank Be careful to a potential leak who can effect the measure Flange size diaphragm seal mm DN80 3 SS 73 Special material 89 DN100 3 ISS 96 Special material 89 For others fla...

Page 30: ...w pressure side of transmitter and the low liquid level connection of tank to the high pressure side of transmitter Level calculation formula Zero h E Span h E h LRV Low limit of measurement 0 URV Hig...

Page 31: ...prevent vibration of the transmitter body and capillary from interfering with output the transmitter body should be installed at a vibration free place and the capillary should be fixed to a stable su...

Page 32: ...89 DN100 3 ISS 96 Special material 89 For others flanges consult Fuji Electric France Method for screwing the mounting flange Tighten bolts of mounting flange and process flange in a diagonal order a...

Page 33: ...valve Remote seal Atmospheric air leak valve Process connection Pressure tap Transmitter H 1 h D Max liquid level Min liquid level Isolating valve Remote seal Transmitter Pressure tap Isolating valve...

Page 34: ...hall be made in accordance with the relevant regulations to ensure the explosion proofing Improper wiring can cause a risk of explosion fire and other serious ac cidents Cautions on wiring DANGER Befo...

Page 35: ...he field indicator to CK and CK of the transmitter as shown below Use an external field indicator with internal resistance of 12 or less 4 1 Wiring procedure Sealing of conduit connection To insure ai...

Page 36: ...hread to ensure the sealing 2 Screw the thread plug on the other terminal connection 3 Insert the cable through the free terminal connection and connect it The unused terminal connection is of great i...

Page 37: ...installation for example grounding resis tance 100 or less by one of the methods given below Grounding of transmitter casing Grounding from ground terminal 4 2 Power voltage and load resistance Make s...

Page 38: ...nnection diagram shown in 4 1 3 Vent the process covers of the transmitter The compatibility of process with the transmitter has to be checked and ensured by skilled people from customer side 4 Perfor...

Page 39: ...ifferential pressure transmitters FKC Set the operating status by manipulating the manifold valve Open Open Close the isolating valve the LP side close isolating valve on the HP side Equalizing valve...

Page 40: ...FKA FKH or gauge pressure transmitters FKG FKP Check of operating status 2 Flow and differential pressure transmitters FKC Close the stop valve on the high pressure side HP side slowly Open the equal...

Page 41: ...tion 2 Apply standard input pressure corresponding to Lower Range Value LRV 0 3 Adjust zero point by turning the external screw ADJUSTMENT AND SETTING In the case of a flameproof transmitter do not op...

Page 42: ...nal URL Zero suppression Zero elevation Max Zero elevation with Max Zero surpression with Output signal 100 20mA 0 4mA For zero suppression or elevation ranges apply the specified LRV pressure in adva...

Page 43: ...Zero position INDICATION After adjustment the transmitter should be kept energized at about 10 seconds to write the adjustment results into memory 4 Then return to applying input pressure of zero aga...

Page 44: ...the normal mode Cautions for setting For a transmitter with a LCD display and if the range is changed please change the range of the LCD too Setting error If a setting error occurs an error display a...

Page 45: ...dOpt LCD Option setting 1 62 I Rerange adjustment by LRV URV change I 1 LRVAdj Zero adjustment by range LRV change 6 2 63 I 2 URVAdj Span adjustment by range URV change 6 2 64 J Saturation current of...

Page 46: ...time constant 8 1 Change of output mode 8 2 Setting of low flow rate cut point 8 3 Setting of low flow rate cut mode 9 1 Change of burnout direction 9 2 Chang of output value when burnout direction O...

Page 47: ...six characters are displayed The cursor position is displayed by a vertical bar To display the seventh and following characters scroll the characters to the left The cursor posi tion far right is dis...

Page 48: ...tal letters of the alphabet space and are dis played as Initial six characters are displayed The cursor position is displayed by a vertical bar To display the seventh and following characters scroll...

Page 49: ...r than numerical characters capital letters of the alphabet space and are displayed as Initial six characters are displayed The cursor position is displayed by a vertical bar To display the seventh an...

Page 50: ...le units for FCX AII VG mmH O 2 cmH O 2 mH O 2 g cm2 Pa inH O 2 psi ftH O 2 Torr kg cm2 atm hPa kPa MPa mbar bar mmAq mmHg cmAq mAq mmWC cmWC mWC inHg cmHg mHg Note The mark is settable for absolute p...

Page 51: ...mit of the measuring range 4 mA 0 point Press the key on the screen to display the screen for setting the zero point range 0 point Input the numerical values with the and keys on the screen Functions...

Page 52: ...the unit name and you can set the decimal point position with the and keys key To move the decimal point position to left key To move the decimal point position to right Select whether the URV setting...

Page 53: ...a place subject to severe vibration output fluctuation oscillation may in crease Since the transmitter uses oil as internal pressure transmitting medium if acceleration is caused by vibration interna...

Page 54: ...with the or key and press the key Select whether the output mode setting is saved on the screen Press the key to save the output mode setting Press the or key to cancel the setting 8 2 CUT Pt Low cut...

Page 55: ...cut mode Output Low cut point Differential input Differential input Output Low cut point Press the key on the screen to display the screen for changing the outputs below the cut point Select LIN line...

Page 56: ...e the burnout setting Press the or key to cancel the setting 9 2 OVER Change of burnout current when OVER OVERSCALE This display appears if you select OVER for the burnout Press the key on the screen...

Page 57: ...or UNDER SCALE You can change the burnout current with the and keys on the screen Settable range 3 4 mA Burnout UNDER 3 8 mA For NAMUR specification 3 4 mA Burnout UN DER 3 6 mA Select whether the bur...

Page 58: ...n Span calibration within 20 of the set span A 1 Zero LRV calibration Press the key on the screen to select the zero calibration mode The measured value and unit on the screen are the same as those in...

Page 59: ...inks on the screen Press the key on the screen to perform a span calibration at the in put pressure at the time To perform a span calibration at a point other than 100 input an appropriate set value w...

Page 60: ...n to display the screen for calibrating current mode 20 mA Perform a calibration of 20 mA on the screen with the and keys After the calibration press the key to move to the constant current output scr...

Page 61: ...s nor malized CEL TMP T ALm Cell temperature error OVER Input pressure J 2 saturation current Hi or higher Correction of input pressure UNDER Input pressure J 1 saturation current Lo or lower Correcti...

Page 62: ...rmation of transmitter Software version VER Maximum measuring range URL Damping time DAMP Write protect GUARD Each item is displayed for 2 seconds Press the key on the screen to display the screen of...

Page 63: ...h the and keys Select lock to lock the adjustment functions of the lo cal configurator unit with LCD display Select UnLock to cancel the lock of the adjustment functions of the local configrator unit...

Page 64: ...e indicated value corresponding to 0 Input the indicated value corresponding to 0 of the actual scale on the screen with the and keys Functions of the keys key To decrease the value key To increase th...

Page 65: ...he indicated value setting of 100 is saved on the screen Press the key to save the indicated value setting Press the or key to cancel the setting Note The following scale can be set 99999 LDV without...

Page 66: ...d only when the absolute pressure transmitter is used The flow units in the column c can be set only for the group of differential pressure transmitters G 5 LcdOPT LCD unit setting Press the key on th...

Page 67: ...y and key Press the key on the screen to display whether the setting is executed on the screen Press the key on the screen to move to the next linearization point Setting that next of end point will m...

Page 68: ...alid Press the key on the screen to display the screen for setting EFFECTIVE ON OFF On the screen press key to select ON OFF Press key to cancel the setting Press the key on the screen to display whet...

Page 69: ...and unit on the screen are the same as those in the normal mode and and ZERO light up Apply the reference pressure for LRV 4mA on the screen After checking the measured value corre sponding to 4 mA p...

Page 70: ...to save the URV adjustment value setting and return to the screen Press the or key to cancel the setting and return to the screen Check that the span adjustment URV was per formed as intended on the...

Page 71: ...rrent lower limit 4 0 mA but above the satu ration current value lower limit Select whether the lower limit setting of the satura tion current is saved on the screen Press the key to save the lower li...

Page 72: ...o 4 0 mA Settable in increments of 0 1 mA Saturation current value upper limit 20 5 mA fixed 20 0 mA to 21 6 mA Settable in increments of 0 1 mA The table below lists the output current value for burn...

Page 73: ...ct oN setting oFF canceling on the screen with the and keys MT ENB MT DIS is also possible selected but this selection is for maintenance please do not use this selection Press the key on the screen t...

Page 74: ...tting Cancel M M M M 9 M Old password is inconsistent Old password is consistent K 2 CHPWd Password setting Press the key on the screen to display the old password input screen of write protect passwo...

Page 75: ...for users The span calibration value at the time is displayed Press the key on the screen to display the span calibration value Press the key on the screen to move to Clearing of zero span calibration...

Page 76: ...n to move to Display of mix max time of sensortemperature history infor mation L 5 HisSENS Display of min max of cell tempera ture history information The min max values and their saving time of the c...

Page 77: ...r pressure PV value history Next PHour display the saving time of max value Press the key on the screen to move to Display of error history information L 7 His ERR Display of error history information...

Page 78: ...tion during the connection It can t be connected to the junction terminal CHECK and of the transmitter The HHC has no polarity It is possible to connect either the red or black electrical wire to the...

Page 79: ...y The reasons of a communication problem can be The 4 20 mA output is not powered The 4 20 mA is disconnected The connection between the amplifier unit and the measuring cell is wrong The loop resista...

Page 80: ...cation of digital indicator Programmable linearization function Rerange Set LRV URV calibration INC INC INC INC INC INC INC INC INC INC INC INC INC INC INC INC INC INC 1 TAG No 2 TYPE 3 SERIAL No 4 UN...

Page 81: ...NU KEY is displayed press the MENU key to displayTAG N To make changes press the CHNG key and the cursor will be displayed under display Set the alphanumeric keys as necessary under display To set the...

Page 82: ...fir ming your change Display is for registering the engineering unit UNIT CHANG 4 1 UNIT CHANGE kPa INC ENT CL 4 1 UNIT CHANGE CHNG OK ENT CL 4 1 UNIT WRITE INC 4 UNIT To menu 5 RANGE LIMIT kPa CHNG N...

Page 83: ...upper limit depending on the change of the UNIT If that happens change the URV first Menu 5 Range Limit Indicates the maximum measuring range of this transmitter After setting engineering unit press...

Page 84: ...lectable time constant value 0 04 to 32 sec two signi cant gure Note 1 In the case of FCX AIII series transmit ters with safety function when there are no damping then 0 12 sec is ap peared on HHC Not...

Page 85: ...INC CHANGE 8 1 MODE CHANGE XMTR DP OUT LIN INC ENT CL 8 1 MODE CHANGE XMTR GP OUT LIN ENT CL 8 1 MODE CHANGE XMTR DP OUT SQR CHNG OK ENT CL 8 OUTPUT MODE XMTR GP OUT LIN INC CHANGE 8 2 MODE WRITE XMTR...

Page 86: ...changeable according to the Menu J Saturation cur rent value The ower limit value ofsaturation valuer is settable up to 4 0 mA at Custom specifi cation 3 2 mA to 4 0 mA Display symbol of Menu 9 is 9 B...

Page 87: ...ibration while applying a corresponding pressure to the transmitter INC A CALIBRATE INC LRV 1 CL ENT 2 A 1 CALIBRATE LRV XXX XX CHNG OK ENT CL 3 A 2 CALIBRATING LRV XXX XX 4 A 1 CALIBRATE LRV XXX XX E...

Page 88: ...current Press CHANGE or CL to cancel Under display input digital values measured by digital voltmeter Under display the output circuit is calibrated when pressing ENT The transmitter will calculate au...

Page 89: ...rnately at each press of the INC key 1 CL 1 2 2 CL CL 3 4 5 6 B DATA C 1 DATA XXX XX FLOW XXXXX kPa CHANGE CL CL FLOW is displayed when output mode is square root extraction mode flicker is displayed...

Page 90: ...UT END INC PAPER FEED CL CL INC INC CL ENT INC ENT Indicated when the printer unit is active YY MM DD HH MM Paper Feed Printer Without Printer Unit E PRINT INC NO CONNECTION With Printer Unit ENT ENT...

Page 91: ...hoosing 1 2 or 3 press ENT to confirm otherwise CL to cancel G 3 DISP CHANGE 1 0 00 100 00 2 0 0 100 0 3 0 100 CL G XMTR DISPLAY DISPLAY X XX XXX XX YYYY INC CHANGE G XMTR DISPLAY YYYYYY ZZZZZZ UUUUUU...

Page 92: ...ady set value of transmitter PRESS LEVEL FLOW 16 11 19 CL ENT CHNG G 3 DISP CHANGE DispUNIT UUUUUUU CHNG ENT CL 18 17 CL ENT INC G 5 DISP CHANGE DispUNIT UUUUUUU NEXT XXXXXXX INC ENT CL 17 16 CL G 4 D...

Page 93: ...square root mode flow measurement After choosing 2 on display actual display if the flow mode is already activiated or 2 in display Flow mode choosen Press CHANGE to set the low cut point Cut point is...

Page 94: ...mpensation value between Xn Yn and Xn 1 Yn 1 is connected by first order approximate formula Functions for LINEARIZE are available for FXW Ver sion 6 0 and upward By pressing INC at display of the dis...

Page 95: ...it When ENT is pressed at display of the following is displayed To change according to following setting conditions 100 CV1 CV2 CV14 100 H 2 LINEARIZE POINT 0 SETTING ERR CL H 3 LINEARIZE POINT 15 POI...

Page 96: ...L ENT I 3 RERANGE CHANGE CHNG OK ENT CL URV 5 ENT I 5 RERANGE CL LRV kPa LRV kPa Menu J SATURATE CUR 8 ENT I 5 RERANGE CL URV kPa LRV kPa I 2 RERANGE ENT CL LRV 0 00 Adjustment point setting condition...

Page 97: ...t OVER SCALE Burnout current is settable according to 9 Burnout direction and value Display of the speci cation Press 3 on display to choose between NAMUR specification SPEC NORMAL or CUSTOM specifi c...

Page 98: ...ess ENT Insert the new password on display then press ENT The paswword can be set for numbers letters 8 characters maxi CL K 1 WRITE PROTCT 1 WRITE PR CHNG 2 PASSWORD SET 1 2 CL 3 ENT 2 K 2 WRITE PROT...

Page 99: ...electing 1 on the display Display of amplifier and cell temperature Press 1 on display for MIN MAX amplifier temperature Press 2 on display for MIN MAX cell tempera ture CL L HISTORY 1 CALIBRATION 2 T...

Page 100: ...chemical resistance of the wetted parts In case of corrosion find out the reasons and replace or adapt the concerned parts Please follow the replacement procedure of the measuring cell described later...

Page 101: ...ensor unit N Y 3 Selecting of measuring channel error N Y 4 Clock error N Y 5 Abnormalsequence of CPU N Y 6 Calculation error of CPU Y Y 7 Abnormal memory of ROM in CPU N Y 8 Abnormal memory of RAM in...

Page 102: ...ake arrangement to obtain proper values Check for faulty cable insulation etc and repair as needed Readjust according to chapter 6 Replace the amplifier unit according to chapter 7 3 No output current...

Page 103: ...ng cover on the transmitter When installing the electronics unit make sure that the zero adjust screw end is in front of the groove in the amplifier unit The main parts of the transmitter are the ampl...

Page 104: ...not damaged Assemble measuring cell and electronics housing Tighten the 2 screws 5 Connect each connector of the electronics unit and attach it to the amplifier unit 6 After connecting all the connec...

Page 105: ...ssembling procedure Please check the correct position of the process covers to avoid that the diaphragms of the measuring cell are damaged The torque for the bolts of the process covers are indicated...

Page 106: ...of the different cells please refer to the technical datasheets of the concerned transmitter 1 Remove the 4 hexagon sockets head bolts 2 The process covers the O ring and the bolts and nuts can now b...

Page 107: ...ulty part with a new one 4 Before reassembly clean carefully the O ring face of casing cover with the soft cloth im mersed in water alcohol Freon TF or similar 5 Reassemble the detecting unit by rever...

Page 108: ...or extending from the analog indicator 4 Connect the connector of a new analog indicator to the electronics section See the figure below 5 Mount the analog indicator by reversing the dissembling proce...

Page 109: ...r pin 4 Connect a new digital indicator following the reverse order of disassembly procedure 5 Fasten the digital indicator to the electronics section by tightening 2 fixing screws Before tightening m...

Page 110: ...RO A 2 SPAN P57 A CALIBRATE P86 Implement span calibration after zero calibra tion 11 Calibration output circuit D A b 1 4mAAdj b 2 20mAAdj b 3 FIXcur P59 B OUTPUT ADJ P87 Loop check calibrate fixed o...

Page 111: ...e of a transmitter with arrester maximum power supply is 32 V DC FCX AIII series transmitter Grounding terminal External grounding terminal INDICATION An arrester is used to protect a transmitter or r...

Page 112: ...tioning In the above case the arrester unit terminal unit should be replaced with a new one Limitation of insulation resistance and dielectric strength test An insulation resistance and dielectric str...

Page 113: ...ranges are listed in the table below Power supply DC power supply 24 V DC or Fuji Electric FC series power supply unit Load resistor Standard resistor 250 W within 0 0125 Measuring device Digital volt...

Page 114: ...erence to Calibration of output circuit 3 Zero span adjustment Local configurator with LCD display Calibrate with reference to Zero span calibartion in Adjustment in Chapter 4 HHC Calibrate with refer...

Page 115: ...scale Could be set in factory 9th digit of code symbol when ordering 4 Cut point 7 07 square root extraction mode setting 5 Mode below cut point Linear square root setting 6 Burnout Hold note 3 7 Poly...

Page 116: ...certified FCX AII series Transmitters Vmax 28V Imax 93 3mA Li 0 694mH Ci 25 18nF Configurations without arrester ENB1 ENB3 Class Groups A B C and D Class Groups E F and G Class Hazardous Locations No...

Page 117: ...RT field devices A user in possession of HART master device is ready for communication with the FCX AII VG transmitters 1 3 DD Device Description Device Description DD is a program to pick up features...

Page 118: ...r more 2 Connection Connection of HART communacator In the case of a flameproof transmitter the HHC can only be connected via the junction box located outside the hazardous area When using Fuji HCC an...

Page 119: ......

Page 120: ...cts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respe...

Search results

Summary of Contents for FCX-AII-VG Series

Reviews:

Related manuals for FCX-AII-VG Series

Brands by name

Popular brands

Fuji Electric FCX-AII-VG Series, Instruction Manual

Search results

Summary of Contents for FCX-AII-VG Series

Reviews:

Related manuals for FCX-AII-VG Series

Brands by name

Popular brands