Fuji Electric Faldic-a Series User Manual Download Page 4

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MHT258a (Engl.)

CONTENTS

SAFETY INSTRUCTION

1. GENERAL

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-1

1.1 Outline

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-1

1.2 System configuration

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-3

1.3 Functions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-5

1.4 Explanation of model type

ெெெெெெெெெெெெெெெெெெெெெெெெெ

1-6

2. SPECIFICATIONS

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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2.1 Motor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-1

2.2 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-10

2.3 Torque-speed data

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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3. INSTALLATION

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-1

3.1 Motor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-1

3.2 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-3

3.3 External dimensions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-8

4. TERMINAL DIAGRAMS AND WIRING

ெெெெெெெெெெெெெ

4-1

4.1 Amplifier, motor and optional devices layout

ெெெெெெெெெெ

4-1

4.2 Commercial power supply

ெெெெெெெெெெெெெெெெெெெெெெெெெ

4-5

4.3 Wiring between motor and encoder

ெெெெெெெெெெெெெெெெெ

4-6

4.4 Host interface (I/F)

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

4-10

4.5 External connection diagrams (basic)

ெெெெெெெெெெெெெெெ

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5. CONTROL FUNCTIONS

ெெெெெெெெெெெெெெெெெெெெெெெெெ

5-1

5.1 Summary

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-1

5.2 Run command

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-5

5.3 Speed control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-10

5.4 Position control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-15

5.5 Signal for safety

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-23

5.6 Torque control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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5.7 Incidental functions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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6. PARAMETER SETTING

ெெெெெெெெெெெெெெெெெெெெெெெெெ

6-1

6.1 Mechanical equipment system

ெெெெெெெெெெெெெெெெெெெெெ

6-1

6.2 Peripheral device

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-10

6.3 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-17

6.4 Communication

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-23

6.5 List of parameter

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7. KEYPAD PANEL

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-1

7.1 Summary

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-1

7.2 Function list

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-3

7.3 Sequence mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-5

7.4 Monitor mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-10

7.5 Parameter edit mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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7.6 Positioning data edit mode

ெெெெெெெெெெெெெெெெெெெெெெெெ

7-19

7.7 Test running mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-19

8. TEST (TRIAL) RUNNING OPERATION

ெெெெெெெெெெெெெ

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8.1 Preparation

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8-1

8.2 Touch panel

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

8-4

8.3 Control input signal

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

8-6

9. INSPECTION AND MAINTENANCE

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9-1

9.1 Inspection

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-1

9.2 Memory backup

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-1

9.3 Fault display

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-2

9.4 Items to specify when faulty

ெெெெெெெெெெெெெெெெெெெெெெெ

9-15

9.5 Others informations

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-15

10. PERIPHERAL DEVICES

ெெெெெெெெெெெெெெெெெெெெெெெ

10-1

10.1 Cables

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-3

10.2 Auto circuit breaker (FAB, MCCB), earth leakage

circuit breaker (ELCB) and magnetic

contactor (MC)

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-4

10.3 Surge suppressor (surge killer)

ெெெெெெெெெெெெெெெெெெெ

10-4

10.4 Power filter

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-5

10.5 AC reactor (reactor for impedance matching)

ெெெெெெெெ

10-6

10.6 External braking resistor

ெெெெெெெெெெெெெெெெெெெெெெெெெ

10-6

10.7 DC reactor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-7

10.8 Optional cables, connector kits, battery and

external braking resistors

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-8

11. APPENDIXES

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-1

11.1 Model type selection

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-1

11.2 Example of program

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-10

11.3 Control block diagram

ெெெெெெெெெெெெெெெெெெெெெெெெெெெ

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Summary of Contents for Faldic-a Series

Page 1: ...RYS V Type User s Manual MHT258a Engl...

Page 2: ...injury will result if proper precautions are not taken CAUTION Indicates that personal injury or property damage alone will result if proper precautions are not taken Pictorial symbols are used as ne...

Page 3: ...motor may become dislocated Withstand voltage and insulation test with megger must not be conducted Products introduced in this manual have not been designed or manufactured for such applications in a...

Page 4: ...fier 6 17 6 4 Communication 6 23 6 5 List of parameter 6 24 7 KEYPAD PANEL 7 1 7 1 Summary 7 1 7 2 Function list 7 3 7 3 Sequence mode 7 5 7 4 Monitor mode 7 10 7 5 Parameter edit mode 7 15 7 6 Positi...

Page 5: ...the amplifier it is usable as ABS system iii Encoder cabling consists of 2 wires for power supply and 2 for signal of totally 4 wires For ABS system 2 wires for battery must be added iv A motor of a d...

Page 6: ...ng system for ATC tool magazine etc can be used d Cubic slim type motors Cubic type of approximately half the depth of our basic type motor and slim type of flange of approximately half size are obtai...

Page 7: ...L PL DA DA DA DA CH CH CH CH No No No No SCPU32 SCPU32 SCPU32 SCPU32 LOADER LOADER LOADER LOADER RUN RUN RUN RUN TERM TERM TERM TERM SLV SLV SLV SLV STOP STOP STOP STOP CPU CPU CPU CPU No No No No ONL...

Page 8: ...234 K80791234 K80791234 K80791234 L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 DB DB DB DB P1 P1 P1 P1 N N N N P P P P U U U U V V V V W W W W CHARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIF...

Page 9: ...ositioning system can be used by ball screw rack and pinion or other mechanical equipment systems It is usable for 99 point of positioning data current present position output immediate positioning M...

Page 10: ...eed position SX bus JPCN 1 RS 485 T link Device Net Letter V P S J R T D Type of construction C Flange mounted Integral provision of brake Motor type G Y S 2 0 1 D C 1 S B Motor output 201 20 10 200 W...

Page 11: ...cannon connectors Temp detection Without providing Type of construction mounting IMB5 IMV1 IMV3 flange mounted Shaft extension Cylindrical extension with key Final color for external non machined sur...

Page 12: ...ers for over the rated speed 2 Direction of gear output shaft rotation is CCW counter clockwise when motor shaft rotates forward The direction is viewed from a point facing the drive end of motor 3 Br...

Page 13: ...oviding Type of construction mounting IMB5 IMV1 IMV3 flange mounted Shaft extension Cylindrical extension with key Final color for external non machined surface Munsell N1 5 Encoder detector 16 bit se...

Page 14: ...tion 2 CCW Backlash max min 30 Mass weight kg 12 2 1 15 micrometers for over the rated speed 2 Direction of gear output shaft rotation is CCW counter clockwise when motor shaft rotates forward The dir...

Page 15: ...nnectors Temp detection Without providing Type of construction mounting IMB5 IMV1 IMV3 flange mounted Shaft extension Cylindrical extension with key Final color for external non machined surface Munse...

Page 16: ...tion of motor rotation 2 CCW Backlash max min 40 30 Mass weight kg 0 7 2 1 3 8 1 15 micrometers for over the rated speed 2 Direction of gear output shaft rotation is CCW counter clockwise when motor s...

Page 17: ...h cannon connectors Temp detection Without providing Type of construction mounting IMB5 IMV1 IMV3 flange mounted Shaft extension Cylindrical extension with key Final color for external non machined su...

Page 18: ...min 30 Mass weight kg 7 8 1 15 micrometers for over the rated speed 2 Direction of gear output shaft rotation is CCW counter clockwise when motor shaft rotates forward The direction is viewed from a...

Page 19: ...t serial encoder Vibration level peak to peak amplitude 5 micrometers Install location For indoors 1000 m and below of site altitude Ambient climatic conditions Temperature 10 to 40 C humidity 90 RH m...

Page 20: ...t AL absolute data lost AF absolute data over flow SE system error Function Display setting CHARGE red 7 segment LED with 5 digit and 4 operation keys Installation place For indoors 1000 m and below o...

Page 21: ...d LV low voltage undervoltage HV high voltage overvoltage Et encoder trouble Ct circuit trouble amplifier trouble dE data error memory error CE combination error rH2 resistor heat 2 EC encoder communi...

Page 22: ...low voltage undervoltage HV high voltage overvoltage Et encoder trouble Ct circuit trouble amplifier trouble dE data error memory error CE combination error rH2 resistor heat 2 EC encoder communicatio...

Page 23: ...r BAT BAT Control function Control form Position speed and torque controls selectable with control input signal Position control Pulse train origin return interrupt positioning Origin setting LS origi...

Page 24: ...is one step larger than the motor frame No size corresponding with the amplifier Refer to 9 3 3 d iii In the case of A and B a torque higher than rated cannot be outputted continuously b Within the r...

Page 25: ...r min 4 0 3 0 2 0 1 0 Torque N m 1 27 3 82 5 0 6 0 7 0 8 0 5 73 0 1000 2000 3000 4000 5000 Speed r min 10 0 8 0 6 0 4 0 2 0 Torque N m 2 39 7 17 12 0 14 0 16 0 10 7 0 1000 2000 3000 4000 5000 Speed r...

Page 26: ...0 0 15 0 10 0 5 0 Torque N m 4 78 14 3 30 0 35 0 40 0 21 5 2 GYS motor 0 1000 2000 3000 4000 5000 Speed r min 2 5 2 0 1 5 1 0 0 5 Torque N m 0 637 1 91 3 0 3 5 4 0 2 87 0 1000 2000 3000 4000 5000 Spee...

Page 27: ...0 14 3 0 1000 2000 3000 4000 5000 Speed r min 25 0 20 0 15 0 10 0 5 0 Torque N m 4 78 14 3 30 0 35 0 40 0 21 5 0 1000 2000 3000 4000 5000 Speed r min 10 0 8 0 6 0 4 0 2 0 Torque N m 2 39 7 17 12 0 14...

Page 28: ...and the motor should be mounted so that the terminal box connector or connection cable should also be protected b of figure Do not allow oil or water drop to enter the inside of motor through the shaf...

Page 29: ...within 0 03mm Be sure to bolt the motor and driven machine to the base prior to marking adjustments If a coupling is too small to allow a dial gauge to be attached to it attach a stretch rectangular s...

Page 30: ...ty 90 RH max In transportation and storage 1 Air pressure 86 to 106 kPa Temperature 10 to 55 10 to 40 Humidity 90 RH max Control rooms and equipment rooms 1 Air pressure 86 to 106 kPa Install location...

Page 31: ...U V V V V W W W W CHARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT RYS201S3 VVS RYS201S3 VVS RYS201S3 VVS RYS201S3 VVS MODE MODE MODE MODE ESC ESC ESC E...

Page 32: ...se due to heat losses by the regenerating braking resistor etc in the panel c Forced fan ventilated panel Provide an exhaust port and an air intake suction port in the panel and mount a fan to the exh...

Page 33: ...e phase line to earth voltage must not exceed 120 V 2 1 3 For the interface power source use a 24 V DC power source with reinforced isolation type input and output b Power filter Regarding the EMI ter...

Page 34: ...s allowed on the supply side of this electric equipment EE Otherwise another protective measure should be applied such as separation of the EE from the environment by double or reinforced insulation o...

Page 35: ...g Q QK QR S T U W L LL LR LG LE LA LB 101DC1 S CA 14 8h6 3 1 8 3 100 75 25 6 3 70 50h7 201DC1 S CB 16 14h6 5 3 5 112 82 30 8 3 90 70h7 401DC1 S CB 16 14h6 5 3 5 127 97 30 8 3 90 70h7 751DC1 S CC 22 16...

Page 36: ...MHT258a Engl 3 9 1 Motor flange mounted a Basic design GYC101 to 502DC1 S type 0 1 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 60 5 5 0 75 80 7 1 3 80 7 1 9 100 9 3 5 130 9 5 5 130 9 7 5...

Page 37: ...K QR S T U W L LL LR LG LE LA LB 101DC1 S B CJ 14 8h6 3 1 8 3 128 103 25 6 3 70 50h7 201DC1 S B CK 16 14h6 5 3 5 143 5 113 5 30 8 3 90 70h7 401DC1 S B CK 16 14h6 5 3 5 158 5 128 5 30 8 3 90 70h7 751DC...

Page 38: ...MHT258a Engl 3 11 b With providing brake GYC101 to 502DC1 S B type 0 1 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 60 5 5 1 0 80 7 1 9 80 7 2 6 100 9 4 3...

Page 39: ...2 5 4 M4x8 178 153 25 4 60 50 0 0 025 201DC1 S CS 23 19 0 0 013 6 3 5 6 M5x13 218 181 37 6 90 70 0 0 03 401DC1 S CS 23 19 0 0 013 6 3 5 6 M5x13 233 196 37 6 90 70 0 0 03 751DC1 S CT 30 24 0 0 013 7 4...

Page 40: ...3 c With providing speed reduction gear unit gear ratio 1 9 GYC101 to 502DC1 S type and gear head 0 1 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 52 M5 1 47 78 M6 3 4 78 M6 4 0 98 M8 7 3 120 M10 1...

Page 41: ...Q QK QR S T U W L LL LR LG LE LA LB 101DC1 S DA 15 12 0 0 011 4 2 5 4 M4x18 178 153 25 4 60 50 0 0 025 201DC1 S DB 23 19 0 0 013 6 3 5 6 M5x13 218 181 37 6 90 70 0 0 03 401DC1 S DB 23 19 0 0 013 6 3 5...

Page 42: ...58a Engl 3 15 d With providing speed reduction gear unit gear ratio 1 25 GYC101 to 502DC1 S type and gear head 0 1 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 52 M5 1 47 78 M6 3 4 78 M6 4 0 98 M8...

Page 43: ...0 025 52 0 72 201CAG G09 DK 30 23 19 0 0 013 6 3 5 6 M5x13 136 99 37 6 90 70 0 0 03 78 2 1 401CAG G09 DK 30 23 19 0 0 013 6 3 5 6 M5x13 136 99 37 6 90 70 0 0 03 78 2 1 751CAG G09 DL 40 30 24 0 0 013...

Page 44: ...LC kg 101CAG G25 DR 20 15 12 0 0 011 4 2 5 4 M4x8 103 78 25 4 60 50 0 0 025 52 0 72 201CAG G25 DS 30 23 19 0 0 013 6 3 5 6 M4x8 136 99 37 6 90 70 0 0 03 78 2 1 401CAG G25 DS 30 23 19 0 0 013 6 3 5 6...

Page 45: ...LG LE LA LB 300DC1 S 500DC1 S 101DC1 S 201DC1 S EC 20 14h6 5 3 5 126 5 96 5 30 6 3 70 50h7 401DC1 S EC 20 14h6 5 3 5 154 5 124 5 30 6 3 70 50h7 751DC1 S ED 30 16h6 5 3 5 180 140 40 8 3 90 70h7 102DC1...

Page 46: ...MHT258a Engl 3 19 g Basic design GYS300 to 502DC1 S type 0 03 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 60 5 5 1 2 60 5 5 1 8 80 7 3 4 100 9 4 6 100 9 5 5...

Page 47: ...B 300DC1 S B 500DC1 S B 101DC1 S B 201DC1 S B EL 20 14h6 5 3 5 165 135 30 6 3 70 50h7 401DC1 S B EL 20 14h6 5 3 5 193 163 30 6 3 70 50h7 751DC1 S B EM 30 16h6 5 3 5 216 5 176 5 40 8 3 90 70h7 102DC1 S...

Page 48: ...MHT258a Engl 3 21 h With providing brake GYS300 to 502DC1 S B type 0 03 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 60 5 5 1 7 60 5 5 2 3 80 7 4 2 100 9 6 6 100 9 7 5...

Page 49: ...EXTENSION Type GYS Fig Q QK QR S T U W L LL LR LG LE LA LB 300DC1 S 500DC1 S 101DC1 S 201DC1 S ET 23 19h6 6 3 5 6 M4x8 232 5 195 5 37 6 90 70h7 401DC1 S ET 23 19h6 6 3 5 6 M6x15 260 5 223 5 37 6 90 70...

Page 50: ...3 23 MHT258a Engl i With providing speed reduction gear unit gear ratio 1 9 GYS300 to 502DC1 S type and gear head 0 03 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 78 3 3 78 3 9 98 7 3...

Page 51: ...EXTENSION Type GYS Fig Q QK QR S T U W L LL LR LG LE LA LB 300DC1 S 500DC1 S 101DC1 S 201DC1 S FC 23 19h6 6 3 5 6 M4x8 232 5 195 5 37 6 90 70h7 401DC1 S FC 23 19h6 6 3 5 6 M4x8 260 5 223 5 37 6 90 70...

Page 52: ...3 25 MHT258a Engl j With providing speed reduction gear unit gear ratio 1 25 GYS300 to 502DC1 S type and gear head 0 03 to 5 kW LC L1 L2 L3 LZ IE IL C LL LR LG Mass kg 78 3 3 78 3 9 98 7 3...

Page 53: ...Fig Q QK QR S T U W L LL LR LG LE LA LB LC Mass kg GYN300SAG GYN500SAG GYN101SAG GRN 20SAG FL 30 23 19h6 6 3 5 6 M4x8 136 99 37 6 90 70h7 78 2 1 GRN 40SAG FL 30 23 19h6 6 3 5 6 M4x8 136 99 37 6 90 70...

Page 54: ...Fig Q QK QR S T U W L LL LR LG LE LA LB LC Mass kg GYN300SAG GYN500SAG GYN101SAG GRN 20SAG FT 30 23 19h6 6 3 5 6 M4x8 136 99 37 6 90 70h7 78 2 1 GRN 40SAG FT 30 23 19h6 6 3 5 6 M4x8 136 99 37 6 90 70...

Page 55: ...3 28 MHT258a Engl 2 RYS amplifier a 0 03 to 0 2 kW 5 5 150 0 5 0 5 53 60 160 130...

Page 56: ...3 29 MHT258a Engl b 0 4 kW 160 130 60 80 53 150 0 5 0 5 5 5...

Page 57: ...3 30 MHT258a Engl c 0 75 kW 130 160 60 100 54 39 0 5 0 5 150 0 5 0 5 5 5...

Page 58: ...3 31 MHT258a Engl d 1 to 1 5 kW 160 130 60 115 54 54 0 5 0 5 150 0 5 0 5 5 5 Cooling fan...

Page 59: ...h panel with 7 segment 5 digit and 4 operation keys Model type indication PC loader connector CN3 for connection of control signal CN1 for connection of control signal CN2 for connection of encoder Gr...

Page 60: ...MHT258a Engl 4 2 2 Motor Pulse encoder Frame enclosure Shaft extension Power supply input Encoder cable Flange surface for motor mounting...

Page 61: ...S RYS201S3 VVS MODE MODE MODE MODE ESC ESC ESC ESC K80791234 K80791234 K80791234 K80791234 L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 DB DB DB DB P1 P1 P1 P1 N N N N P P P P U U U U V V V V W W W W CHARGE CH...

Page 62: ...04P20 5 m lg M06P05 10 m lg M06P10 1 h Cable Motor with brake AMP 20 m lg M06P20 2 a Expanded WSK D20P b Connector kit SX bus D26P c Control CN1 V type D36P d Molex amp side P06P M e Molex motor side...

Page 63: ...fier type RYS S3 101 201 401 751 102 152 202 302 402 502 Motor type example GYC Motor output kW 0 1 0 2 0 4 0 75 1 1 5 2 3 4 5 Power capacity kVA 0 15 0 6 1 2 1 8 3 4 5 6 9 10 15 3 Higher harmonics su...

Page 64: ...TION Do not connect commercial power supply directly to the motor Otherwise It may break The wiring length between amplifier and motor should be within 50 m long It is not permitted to perform ON OFF...

Page 65: ...V W 1 2 3 4 5 6 1 of cap housing 350781 1 type 4 of sockets 350750 3 or 350689 3 View of engaging jointing side Projection Projection Brake Brake V W Viewed from socket inserting side Viewed from soc...

Page 66: ...g jointing side Wiring to amplifier Wiring to motor Housing 54180 0611 Shell body clamp 58299 0600 Shell body cover 58300 0600 Mold cover 54181 0615 Ditto 54182 0605 Cable clamp 58303 0000 Clamp screw...

Page 67: ...f wires for power supply d Connection It is not allowed to extend the wiring distance by connecting two or more cables of short wiring length CAUTION Do not extend the wiring distance by connecting tw...

Page 68: ...sic CN1 Connect control input output signals 2 RYS V type amplifier SX connection a CN1 Connect control input output signals 36 34 32 30 28 26 24 22 20 17 15 13 11 9 7 5 3 1 18 16 14 12 10 8 6 4 2 35...

Page 69: ...CPU No No No No ONL ONL ONL ONL ERR ERR ERR ERR RUN RUN RUN RUN ALM ALM ALM ALM BAT BAT BAT BAT ONL 0 1 2 3 4 5 6 7 ONL 0 1 2 3 4 5 6 7 ONL 0 1 2 3 4 5 6 7 ONL 0 1 2 3 4 5 6 7 ERR 8 9 101112131415 ER...

Page 70: ...DY OUT2 CPU ready CPURDY OUT3 Speed zero NZERO OUT4 OUT5 NREF TREF 17 15 Speed Torque Terminal of speed command voltage Terminal of torque command voltage P10 M5 11 13 Analog input Power supply 10 V D...

Page 71: ...tory OUT1 Brake timing OUT2 Dynamic braking MON1 MON2 M5 11 10 12 Monitor 1 Monitor 2 output Analog voltage Initially assigned at factory MON1 Speed monitor MON2 Torque monitor FA FA FB FB FZ FZ 16 17...

Page 72: ...ontrol input 24 V DC 10 mA each one point Amplifier Control output 30 V DC 50 mA max Amplifier Analog input 20 k impedance Amplifier Analog output monitor output Voltage output Amplifier Pulse train i...

Page 73: ...ow Page 1 DI DO 0 2 kW and below 4 16 2 Ditto 0 4 kW and above 4 17 3 SX bus 0 2 kW and below 4 18 4 Ditto 0 4 kW and above 4 19 5 Positioning module NP1F MP2 4 20 6 Ditto NC1F VP1 4 22 7 Positioning...

Page 74: ...N2 CN2 20 P24 21 CONT1 2 CONT4 22 CONT2 3 CONT5 4 CONT6 24 CONT8 19 M24 23 CONT7 1 CONT3 P24 P24 P24 P24 OUT1 5 OUT2 6 OUT3 26 OUT4 7 OUT5 8 P24 P24 P24 P24 P1 P DB N Amplifier Motor Power supply 3 ph...

Page 75: ...N2 CN2 20 P24 21 CONT1 2 CONT4 22 CONT2 3 CONT5 4 CONT6 24 CONT8 19 M24 23 CONT7 1 CONT3 P24 P24 P24 P24 OUT1 5 OUT2 6 OUT3 26 OUT4 7 OUT5 8 P24 P24 P24 P24 P1 P DB N Amplifier Motor Power supply 3 ph...

Page 76: ...4 CONT4 2 CONT2 9 M24 3 CONT3 P24 P24 P24 P24 5 CONT5 CN3 CN3 CN3 CN3 SX SX IN IN IN IN OUT OUT OUT OUT OUT1 6 OUT2 7 P24 P24 P24 P24 Motor Amplifier Power supply 3 phase 200 V CONT and OUT terminals...

Page 77: ...4 CONT4 2 CONT2 9 M24 3 CONT3 P24 P24 P24 P24 5 CONT5 CN3 CN3 CN3 CN3 SX SX IN IN IN IN OUT OUT OUT OUT OUT1 6 OUT2 7 P24 P24 P24 P24 Motor Power supply 3 phase 200 V Amplifier CONT and OUT terminals...

Page 78: ...B phase Ditto GND Ditto A9 A8 B9 B8 Forward pulse ouput Pulse output COM Reverse pulse output Pulse output COM A7 A6 B7 B6 A4 A3 Feedback pulse A phase Ditto A phase Ditto B phase Ditto B phase A5 B5...

Page 79: ...ON2 14 M5 9 L1 L2 L1C L2C L3 FA 31 FB 29 FB 30 FZ 27 FZ 28 FA 32 CN1 CN1 CN1 CN1 CN2 CN2 CN2 CN2 20 P24 21 CONT1 2 CONT4 22 CONT2 3 CONT5 4 CONT6 24 CONT8 19 M24 23 CONT7 1 CONT3 OUT1 5 OUT2 6 OUT3 26...

Page 80: ...ing is forward and reverse pulses If MON output is on the automatic start signal is not validated MOFF at the same scan as when MON is on is not validated A6 A7 B7 12 to 24 V 12 to 24 V COM A10 B10 5...

Page 81: ...6 MON2 14 M5 9 L1 L2 L1C L2C L3 FA 31 FB 29 FB 30 FZ 27 FZ 28 FA 32 CN1 CN1 CN1 CN1 CN2 CN2 CN2 CN2 20 P24 21 CONT1 2 CONT4 22 CONT2 3 CONT5 4 CONT6 24 CONT8 19 M24 23 CONT7 1 CONT3 OUT1 5 OUT2 6 OUT3...

Page 82: ...G 16 STAT 35 COM 36 COM 35 CA 36 CA 34 CB 25 M5 33 CB 24V Motor Power supply 3 phase 200 V Amplifier AD75P1 S3 1 For 0 2 kW and below braking resistor is not provided is not built in with amplifier Th...

Page 83: ...ase 200 V NC113 Amplifier Common for input Origin proximity input signal 24 V power supply for output CCW limit input signal CW limit input signal Immediate stop input signal 24 V GND for output CW pu...

Page 84: ...ignal while the speed zero NZERO signal is turned on The ON width of speed zero signal can be changed by the basic para 52 Under stopping speed control Under speed control Torque control 38 ON OFF Spe...

Page 85: ...in parentheses following the signal name on the previous page and hereinafter means the setting number to the system para For example Before performing position control using pulse train input set po...

Page 86: ...OUT2 CPU ready CPURDY OUT3 Speed zero NZERO OUT4 OUT5 NREF TREF 17 15 Speed Torque Terminal of speed command voltage Terminal of torque command voltage P10 M5 11 13 Analog input Power supply 10 V DC...

Page 87: ...t factory OUT1 Brake timing OUT2 Dynamic braking MON1 MON2 M5 11 10 12 Monitor 1 Monitor 2 output Analog voltage Initially assigned at factory MON1 Speed monitor MON2 Torque monitor FA FA FB FB FZ FZ...

Page 88: ...en turning off this RUN signal while motor is running motor decelerates quickly until it stops After the stoppage it is not held No holding torque is available after the motor stops When the RUN signa...

Page 89: ...o the system para If this signal is not allocated to the control input terminal this signal is deemed always off Related item How to reset alarm reset is as listed below 1 At the ON edge of RST signal...

Page 90: ...E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 O N L C H 1 O N L C H 1 O N L C H 1 O N L C H 1 E R R C H 2 E R R C H 2 E R R C H 2 E R R C H 2 E M G O T O T E M G O T O T E M G O...

Page 91: ...4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 O N L C H 1 O N L C H 1 O N L C H 1 O N L C H 1 E R R C H 2 E R R C H 2 E R R C H 2 E R R C...

Page 92: ...age Hv Undervoltage Lv Encoder trouble ET 3 Control power trouble Ct 3 Memory error dE 3 Encoder communication error EC Motor combination error CE 3 Resistor overheat 2 rH2 CONT control signal error C...

Page 93: ...eed selected by X1 X2 and X3 X3 X2 X1 Speed OFF OFF OFF OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Speed set by speed command NREF terminal Speed set by basic parameter 1...

Page 94: ...Acceleration time 1 or 2 basic para 21 or 23 can be selected by system para ACC0 ACC0 setting ACC0 14 Acceleration time Deceleration time OFF ON Basic para 21 Basic para 22 Basic para 23 Basic para 2...

Page 95: ...ates forward at 5000 r min against 10V of the speed command voltage By setting the system para 63 the motor speed can be adjusted against the set speed command voltage Speed command voltage The value...

Page 96: ...3 1 4 1 5 O N L C H 1 O N L C H 1 O N L C H 1 O N L C H 1 E R R C H 2 E R R C H 2 E R R C H 2 E R R C H 2 E M G O T O T E M G O T O T E M G O T O T E M G O T O T 2 0 2 0 2 0 2 0 1 1 1 1 B A B A B A B...

Page 97: ...1 Speed matching zone width 10 to Max speed r min in increments of 1 50 Always The speed arrive signal is turned on when the motor speed is near the reference speed set by para As the initial value is...

Page 98: ...3 4 5 6 7 O N L 0 1 2 3 4 5 6 7 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 O N L C H 1 O N L C H 1 O N L C...

Page 99: ...nt system per 1 pulse of pulse train input can be converted to unit quantity Unit quantity is any value of 1 1 1 10 or 1 100 Pulse correction value can be calculated by using move amount and unit quan...

Page 100: ...n the keypad panel by the basic para 95 setting Mechanical equipment system position can be checked by the numerical value with decimal point Basic parameter 95 Para Name Setting range Initial value C...

Page 101: ...3 Position preset When this signal turns on the current command position can be rewritten At the ON edge of this signal input the current command position can be rewritten to the basic para 80 setting...

Page 102: ...position control The signal on off status is retained in other control mode such as torque contol The level of setting value of basic para 53 has no relation with the positioning accuracy Interface Pa...

Page 103: ...tion output data transmitted from amplifier 1 Multiple rotation data Rotational quantity per one rotation based on the origin of motor encoder The data is complement of 2 in 16 bit and from 32768 to 3...

Page 104: ...M ALM SCPU32 SCPU32 SCPU32 SCPU32 LOADER LOADER LOADER LOADER RUN RUN RUN RUN TERM TERM TERM TERM SLV SLV SLV SLV STOP STOP STOP STOP CPU CPU CPU CPU No No No No ONL ONL ONL ONL ERR ERR ERR ERR RUN RU...

Page 105: ...arameter 54 Para Name Setting range Initial value Change 54 Deviation excessive width 10 to 65535 in increments of 1 x 100 pulse 10000 Always Setting is made by motor encoder pulse count Sets the puls...

Page 106: ...6 7 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 E R R 8 9 1 0 1 1 1 2 1 3 1 4 1 5 O N L C H 1 O N L C H 1 O N L C H 1 O N L C H 1 E R R C H 2...

Page 107: ...t be retained in the speed zero status As the current position has been stored the origin return action is not necessary again when the forced stop signal is off Turning on the forced stop signal allo...

Page 108: ...put signal is from overtravel OT preventive limit switch placed at machine moving direction end Both signals are always valid except for in torque control When the input signal turns off motor rapidly...

Page 109: ...P STOP CPU CPU CPU CPU No No No No ONL ONL ONL ONL ERR ERR ERR ERR RUN RUN RUN RUN ALM ALM ALM ALM BAT BAT BAT BAT O N L 0 1 2 3 4 5 6 7 O N L 0 1 2 3 4 5 6 7 O N L 0 1 2 3 4 5 6 7 O N L 0 1 2 3 4 5 6...

Page 110: ...is executed the origin return is completed 5 5 4 Torque limit TLMT torque limit detection This function limits the motor output torque Motor output torque can be limited while torque limit TLMT 30 sig...

Page 111: ...stem para If this signal is not allocated to the control input terminal this signal is deemed always on Related item See 5 5 1 for the forced stop 10 5 5 6 Overload early warning Motor s overload leve...

Page 112: ...r Overload early warring output time s 20 5000r min 40 5000r min 60 5000r min 80 5000r min 100 5000r min Overload detection level 5000 r min 20 5000 r min 40 5000 r min 60 5000 r min 80 5000 r min 100...

Page 113: ...60 0 50 100 150 200 250 300 350 400 450 Load factor Overload early warring output time s 20 3000 r min 40 3000 r min 60 3000 r min 80 3000 r min 100 3000 r min Overload detection level 3000 r min Over...

Page 114: ...ection Interface Parameter setting To allocate the torque control signal to the control input terminal set 38 to the system para If this signal is not allocated to the control input terminal this sign...

Page 115: ...ue can be limited by basic para 59 Maximum torque limit value is always effective Basic parameter 59 Para Name Setting range Initial value Change 59 Maximum torque limiting 0 to Max torque in incremen...

Page 116: ...nt to the amplifier The control condition when the motor is stopped can be set by system para 80 Interface Parameter setting To allocate the brake timing output to the control output terminal set 14 t...

Page 117: ...tually Brake releasing time Time period from when the amplifier output is on to when the external brake release is completed If too long brake operation time is set the brake cannot operate when the m...

Page 118: ...ulse train ratio 1 pulse train ratio 2 Wiring example of brake timing signal U V W U V W E 11 P10 17 NREF 15 TREF 13 M5 18 M5 35 CA 36 CA 34 CB 25 M5 33 CB M 1 P5 2 M5 3 BAT 5 SIG 6 SIG 4 BAT P5 1 M5...

Page 119: ...he motor starts deceleration After the speed zero NZERO signal on is confirmed brake timing turns off and when brake operation time system para 82 has elapsed the amplifier turns P action signal on Fo...

Page 120: ...When terminating the movement After the amplifier has checked the deviation zero positioning complete turned off the brake timing and the brake operation time system para 82 has elapsed the amplifier...

Page 121: ...tting 71 to 79 Interface Parameter setting To allocate the origin return signal to the control input terminal set 5 to the system para Signal name Setting value to system para Origin return control in...

Page 122: ...n At the ON edge of origin return ORG signal the following operations are automatically carried out a At the ON edge of ORG signal motor starts at Origin return speed basic para 75 in Origin return di...

Page 123: ...uring origin return operation the motor stops immediately In this case origin return is not completed The Origin return end signal still remains off The origin return operation can be carried out agai...

Page 124: ...speed in the opposite to the origin return direction g The motor stops on detection of OFF to ON to OFF transition of the Origin LS LS signal h Operations a through e are carried out again In case the...

Page 125: ...n the operation from a through e is carried out If the OT signal toward the opposite to the origin return direction is detected during rotation by the origin return reversing quantity the movement sto...

Page 126: ...movement stops once at the rising edge from OFF to ON level of LS signal e The motor rotates in the origin return direction at the origin detection creep speed f After detecting again a falling edge...

Page 127: ...ine stop position is in the opposite direction to the origin return direction the detecting speed of origin LS is always constant even if the origin return speed is changed Origin return end 22 This s...

Page 128: ...12131415 ONL CH1 ONL CH1 ONL CH1 ONL CH1 ERR CH2 ERR CH2 ERR CH2 ERR CH2 EMG OT OT EMG OT OT EMG OT OT EMG OT OT 20 20 20 20 1 1 1 1 B A B A B A B A HP2 HP2 HP2 HP2 ONL ONL ONL ONL ERR ERR ERR ERR PE1...

Page 129: ...DB DB DB DB P1 P1 P1 P1 N N N N P P P P U U U U V V V V W W W W CHARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT RYS201S3 VVS RYS201S3 VVS RYS201S3 VVS R...

Page 130: ...in the time set by basic para 56 operation is stopped forcibly d Origin return Level Turns on when the positioning end judgment time basic para 57 has elapsed after the difference deviation between th...

Page 131: ...Deceleration form Positioning end PSET Remarks Run command RUN off Forced zero speed to base off On at stopping Ready RDY off Forced stop EMG off Forced zero speed Off On at forced stop EMG release OT...

Page 132: ...input While interrupt valid 48 signal is off interrupt input 49 is invalid Interface Parameter setting To allocate the interrupt valid signal to the control input terminal set 48 to the system para Se...

Page 133: ...g point 2 Passing point from off to on basic para 62 1 This signal is on when current position is beyond the basic para setting point The signal is off when it is less than the setting point 3 Passing...

Page 134: ...ction function such as fixed passing point 1 can be effective after origin return end Basic parameter 67 Para Name Setting range Initial value Change 67 Position detection function valid invalid 0 Val...

Page 135: ...FF 40 OFF ON OFF ON 50 OFF ON ON OFF 60 OFF ON ON ON 70 ON OFF OFF OFF 80 ON OFF OFF ON 90 ON OFF ON OFF 100 ON OFF ON ON 110 ON ON OFF OFF 120 ON ON OFF ON 130 ON ON ON OFF 140 ON ON ON ON 150 Where...

Page 136: ...gnal to the control input terminal set 54 to the system para Related item The free run signal takes the precedence over any other signals in all the control modes 5 7 8 P action The speed control is s...

Page 137: ...eneral purpose relay or FUJI SSC solid state contactor Interface Parameter setting To allocate the dynamic braking signal to the control output terminal set 15 to the system para Related items Major f...

Page 138: ...et 31 to the system para 5 7 11 CPU ready CPURDY Normal operation of amplifier and motor can be checked This signal is turned on for the following conditions when power is applied CPU in the amplifier...

Page 139: ...CCW rotation when viewed from a point facing the drive end of motor Clockwise rotation is reverse rotation When forward command FWD is given to amplifier and speed command reference voltage is positiv...

Page 140: ...The motor can be stopped by the motor s brake by using the brake timing outputted from amplifier Noise or vibration will not be generated because the no motor control is made See 5 7 1 for the use of...

Page 141: ...parameters Acceleration time 1 and deceleration 1 can be set separately For example only deceleration time can be lengthened Most suitable deceleration time can be selected depending on the load volu...

Page 142: ...eed control Position control Different from the OT OT of the control input signal the soft OT function stops the motor forcibly when the motor current position is beyond the setting value When the mot...

Page 143: ...lse train input is given by constant frequency The motor rotates as much as the pulse train input Even if the host controller cannot perform linear acceleration smooth acceleration can be realized 6 1...

Page 144: ...0 The load inertia ratio after auto tuning is executed can be checked in the monitor mode on the keypad panel Auto tuning is invalid when basic para is set at 0 Remarks The load inertia ratio after au...

Page 145: ...ise when stopping and suppress the resonance with the mechanical equipment system Basic parameter 34 to 36 Para Name Setting range Initial value Change 34 Speed response at stoppage 10 to 1000 Hz in 1...

Page 146: ...L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 DB DB DB DB P1 P1 P1 P1 N N N N P P P P U U U U V V V V W W W W CHARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT RYS2...

Page 147: ...regardless of tuning method basic para 31 Basic parameters 44 45 Para Name Setting range Initial value Change 44 Vibration suppression time constant 10 to 1000 ms in 1ms steps 100 Always 45 Vibration...

Page 148: ...g range Initial value Change 63 Speed command gain 0 10 to 1 50 times in increments of 0 01 1 00 Always 64 Speed command offset 2000 to 2000 in increments of 1 Individual Always 65 Torque command gain...

Page 149: ...iption 0 Parameter Limits the speed by basic para 16 1 Speed command terminal Limits the speed by the speed in response to the input voltage to speed command terminal When 1 Speed command terminal is...

Page 150: ...nd function select system para 60 have the precedence over this The resolution of analog voltage of the speed command terminal is different from the one of the torque command terminal See 5 3 1 Forwar...

Page 151: ...nse to max speed Max speed depends on motor specs 2 Speed feedback Output voltage in response to max speed Max speed depends on motor specs 3 Torque command Output voltage in response to max torque Ma...

Page 152: ...output shaft has no relation with Z phase RYS S3 VVS RYS S3 VSS System parameter 79 Para Name Setting range Initial value Change 79 Output pulse count 16 to 16384 pulse rev in increment of 1 2048 Powe...

Page 153: ...rameter 78 Para Name Setting range Initial value Change 78 Pulse train input form 0 Command code command pulse 1 Forward pulse reverse pulse 2 Two 90 phase different signal 1 Power Command pulse comma...

Page 154: ...r 86 Para Name Setting range Initial value Change 86 Braking resistor thermal overload relay 0 Electronic thermal O L relay 1 External thermal O L relay 0 Power Setting Overheat detection of braking r...

Page 155: ...e alarms will be reset by the position preset Current position backup When power failure occurs the absolute data of encoder can be backed up by the battery built in the amplifier The backup time is a...

Page 156: ...Change 01 CONT1 signal assignment 0 to 56 in increments of 1 1 Power 02 CONT2 signal assignment 0 to 56 in increments of 1 2 Power 03 CONT3 signal assignment 0 to 56 in increments of 1 3 Power 04 CONT...

Page 157: ...g example Set 1 at the system parameter 1 so that the terminal CONT1 of the control input output connector CN1 functions as the input terminal for the Run command RUN signal Duplicated allocation For...

Page 158: ...0 Power 30 Parameter RAM storage 9 0 Not specified 1 to 99 Basic para No 0 Power The contents of basic parameter is stored in the EEPROM electrically erasable program read only memory for retaining pu...

Page 159: ...r The assignable signals are as follows 1 Run command RUN The run command becomes always effective 14 ACC0 Only acceleration time 2 and deceleration time 2 become always effective 27 Pulse train ratio...

Page 160: ...n condition according to the load torque Alarm detection at undervoltage system para 85 Specifies the alarm detection operation when undervoltage has been detected while the run command RUN is on Sett...

Page 161: ...No setting decimal Station No setting hexadecimal Station No setting decimal Station No setting hexadecimal Station No setting decimal Station No setting hexadecimal 1 01H 11 0BH 21 15H 2 02H 12 0CH...

Page 162: ...eps 0 100 Always 22 Deceleration time 1 0 000 to 99 999s in 0 001s steps 0 100 Always 23 Acceleration time 2 0 000 to 99 999s in 0 001s steps 0 500 Always 24 Deceleration time 2 0 000 to 99 999s in 0...

Page 163: ...9999 in 1 steps x unit q ty 100 Always 67 Position detection valid invalid 0 Valid after origin return end 1 Always 0 Always 68 to 70 Unused 0 71 Origin return pattern 1 Pattern 1 2 Pattern 2 3 Patter...

Page 164: ...r No 0 Power 30 Parameter RAM storage 9 0 Not assigned 1 to 99 Basic parameter No 0 Power 31 OUT1 signal assignment 0 to 41 in 1 steps 1 Power 32 OUT2 signal assignment 0 to 41 in 1 steps 28 Power 33...

Page 165: ...nitor 2 one way deflection 0 Power 74 Unused 0 Power 75 Soft OT valid invalid 0 Valid 1 Invalid 0 Power 76 Soft OT detection position 79999999 to 0 to 79999999 in 1 steps x unit q ty 79999999 Always 7...

Page 166: ...Indicates the amplifier status Monitor mode Monitors the motor speed and the input output signal status Parameter edit mode Edits the parameter setting Positioning data edit mode Edits the positionin...

Page 167: ...y one Selects the sub mode Increases the figure 1 When a figure increases from 9 to 0 the figure on the one higher digit increases by one Pressing the MODE MODE MODE MODE ESC ESC ESC ESC key while pre...

Page 168: ...dication example Sequence mode Sequence Sub mode Alarm detection Alarm history Amplifier setting Motor setting Station No setting Monitor mode Feedback speed Command speed Actual torque Feedback posit...

Page 169: ...edit mode Position data Speed data Timer data Status Positioning data edit mode is not valid in RYS V type Mode indication is only available M code Test running mode Manual feed Origin return Positio...

Page 170: ...ero Forced stop detection The corresponding LED goes on when the above each output signal is on Remark When power is applied to the amplifier the sequence mode is displayed The type of indication at p...

Page 171: ...ication Description In base off condition The motor does not have driving force and in free run status The motor can rotate and is waiting run command The motor can rotate and is executing manual feed...

Page 172: ...AF Encoder communication error EC Terminal error tE Circuit trouble Ct Memory error dE Undervoltage Lv Overcurrent OC Combination error CE Resistor heat 2 Cont Control signal error CtE System error S...

Page 173: ...detection is indicated to reset the alarm detection 5 Amplifier setting The amplifier control function and connecting form are indicated Control function 1st digit left end digit Main control connect...

Page 174: ...to various network and link is indicated For SX bus the 2nd digit indication is as follows ENT 1s or more ESC Communication ID link address local station addrress Capacity in kW ENT 1s or more ESC In...

Page 175: ...cated The indication is in 1 r min unit The negative sign is added when the motor rotates in reverse clockwise viewed from shaft extension 2 Command speed The speed given to the motor The speed comman...

Page 176: ...digits In case of a negative value H or L and minus sign appears alternately 5 Command position The position of motor controlled by the amplifier is displayed in unit quantity after pulse correction I...

Page 177: ...high order 4 digits and those by L are low order 4 digits In case of a negative value H or L and minus sign appears alternately 8 Peak torque Current load factor of motor The peak value is displayed e...

Page 178: ...whether the control input signals to the amplifier are turned on or off If signals are turned on corresponding LEDs are lit Note Depending on the amplifier type the number of control input signals cha...

Page 179: ...ratio Displays the load inertia ratio recognized by the amplifier regardless of the tuning method basic para 31 Loadinertiaratio Moment of inertiarecognizedby amplifier Moment of inertia of motor Disp...

Page 180: ...to select the basic para or system para Basic para System para By key or key select a number of para By pressing the ENT key its contents can be edited Basic or system para number 1 Basic paras In ba...

Page 181: ...eft example shows a value of 2 digits is selected For clearly indicating the number of digits of a selectable value zeroes of other columns are suppressed A signed value of 5 digits or more is precede...

Page 182: ...ge the LSD of H side 2 Shifting allows to change the sign 3 Shifting locates the cursor to the MSD of H side Shifting repeatedly goes to the right and then sequentially circulates within the display r...

Page 183: ...NT ENT Blink Pressing the ENT key reads the setting contents The LSD blinks Two MSDs of initial value 500 00 are displayed Decrease the value to 0 SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT Press the MOD...

Page 184: ...g as a key on the keypad panel is pressed the motor rotates The motor speed is as set by basic para 1 So long as key or key is pressed the motor rotates While the motor is rotating by a control input...

Page 185: ...cted by the amplifier 5 Initializing the history Deletes the history of alarms detected held by the amplifier This history can be monitored by a sequence mode of The alarm history is held even after t...

Page 186: ...be required again With the setting of system para 81 the operation at stoppage can be selected When servo lock is selected the motor can be stopped by servo lock even in speed control mode However whe...

Page 187: ...RM TERM SLV SLV SLV SLV STOP STOP STOP STOP CPU CPU CPU CPU No No No No ONL ONL ONL ONL ERR ERR ERR ERR RUN RUN RUN RUN ALM ALM ALM ALM BAT BAT BAT BAT ONL 0 1 2 3 4 5 6 7 ONL 0 1 2 3 4 5 6 7 ONL 0 1...

Page 188: ...W terminals on the amplifier terminal block board Changing the phase sequence cannot change the motor rotational direction c Encoder wiring Connect the encoder for the motor to CN2 on the amplifier us...

Page 189: ...HARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT RYS201S3 VVS RYS201S3 VVS RYS201S3 VVS RYS201S3 VVS MODE MODE MODE MODE ESC ESC ESC ESC K80791234 K807912...

Page 190: ...the connector provided for the battery iii Engage the connectors and close the cover in place b System para Turn on the power supply and system para 99 sets to 1 c Turning off power To validate the s...

Page 191: ...mly tightened the mounting flange so that the motor will not dislocated Remove the coupling bolts for mechanical connection 1 Motor Check the motor model type and rated output kW Key input LC display...

Page 192: ...ey for at least 1 sec can execute manual feed SHIFT SHIFT SHIFT SHIFT ENT ENT ENT ENT By pressing the ENT key motor can be rotated Holding down the key rotates the motor forward Releasing the key stop...

Page 193: ...ENT ENT ENT ENT Holding down the ENT key for at least 1 sec allows to check the input signal ON OFF If a control input signal on CN1 turns ON the corresponding LED lights The input signal display On0...

Page 194: ...hecked Key input LC display example Remark Example of monitor mode display MODE MODE MODE MODE ESC ESC ESC ESC The MODE key selects a mode MODE MODE MODE MODE ESC ESC ESC ESC Change the mode MODE MODE...

Page 195: ...gnal can be checked With Sn002 the sequence sub mode can be checked APS30 APS30 APS30 APS30 PWR PWR PWR PWR ALM ALM ALM ALM SCPU32 SCPU32 SCPU32 SCPU32 LOADER LOADER LOADER LOADER RUN RUN RUN RUN TERM...

Page 196: ...incide with each other The example of display indicates the integrated input pulse count is 250000 Forward pulse input counts it up or reverse pulse input counts it down Two 90 phase different signals...

Page 197: ...be conducted 9 2 Memory backup 1 Memory backup An electrically rewritable EEPROM is used for retaining the following items after turning off power supply i Basic para and system para ii Positioning d...

Page 198: ...ower selects default values 9 3 Fault display The fault diagnosis is explained in three sections below i Initial status ii When error failure is not displayed iii Faults with alarm indication 1 Initia...

Page 199: ...with OT is detected Reset OT by on Stopped by speed zero at EMG input Reset EMG by on Remark The control input CONT is amplifier can be checked on the touch panel Motor does not rotate continue to th...

Page 200: ...d voltage can be checked on the touch panel ENT 1 ESC ENT 1 2 ESC 3 Motor does not rotate CONT is assigned to positioning cancel and input is turned on Reset it Sub sequence display StoP CONT is assig...

Page 201: ...of amplifier Separate mechanical equipment system and motor still hunts Positioning accuracy is poor Contact us Check in sequence mode of touch panel It can be displayed at Sn001 OT is detected if di...

Page 202: ...can be displayed by touch panel On011 Stops at position set by basic para 79 Check for erroneous motion of LS distance of proximity switch Move the LS position opposite to return direction Move the L...

Page 203: ...tion error 10 Resistor heat 2 11 Encoder communication error 12 Cont control signal error 13 Over load motor overheat 14 Amp heat amplifier overheat 15 Resistor heat baking OB resistor overheat 16 Ove...

Page 204: ...information is destroyed if approx 1 hour elapses at a status where the encoder wiring is not connected iii Preset the current position in the test running mode Fn003 Executing the position preset si...

Page 205: ...d beyond the range of 32768 to 0 to 32768 revolutions Cause check and remedy On an absolute system the number of revolutions of the motor shaft extension is limited For the alarm resetting method see...

Page 206: ...b c 201 401 751 201 401 751 751S3 VVS 751S3 VSS a b c 401 751 102 401 751 102 102S3 VVS 102S3 VSS a b c 751 102 152 751 102 152 152S3 VVS 152S3 VSS a b c 102 152 202 102 152 202 202S3 VVS 202S3 VSS a...

Page 207: ...l Remark Cont error does not occur in case of CONT assign valid at all times 1 2 by system para 87 and 88 and overlap setting of system para 1 to 8 A signal set as CONT assign valid at all times is va...

Page 208: ...d remedy The encoder wiring may be detached or disconnected The serial communication is performed at 4 Mbps of data rate Do not extend the wiring by connecting several short cables Connect the encoder...

Page 209: ...emedy The initial set value of basic para 54 is 10000 x100 pulse If the difference between commanded position and current position after feedback exceeds 1 000 000 pulse an alarm is detected Under nor...

Page 210: ...mple Contents of the non volatile storage memory mounted on the amplifier are destroyed Cause check and remedy If an alarm appeared immediately after turning on power contact us iv Circuit trouble amp...

Page 211: ...speed ratio 1 2 d Fault contents i Running duration years ii Alarm occurrence frequency conditions Example when a certain device operates the motor steps iii Alarm display contents iv Whether reproduc...

Page 212: ...n encoder etc Therefore inquire us for how to repalce the bearings b Cooling fan built in motor and amplifier The expected service life of the fan will be approx 20 000 hour c Brake built in motor The...

Page 213: ...791234 L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 DB DB DB DB P1 P1 P1 P1 N N N N P P P P U U U U V V V V W W W W CHARGE CHARGE CHARGE CHARGE FALDIC FALDIC FALDIC FALDIC SHIFT SHIFT SHIFT SHIFT ENT ENT ENT E...

Page 214: ...H2 ERR CH2 EMG OT OT EMG OT OT EMG OT OT EMG OT OT 20 20 20 20 1 1 1 1 B A B A B A B A HP2 HP2 HP2 HP2 ONL ONL ONL ONL ERR ERR ERR ERR PE1 PE1 PE1 PE1 PH PH PH PH PL PL PL PL DA DA DA DA CH CH CH CH N...

Page 215: ...ated cable KIV JIS C 3316 or iii 600V class cross link polyethylene insulated cable FSCL JCS 360 or equivalent 2 Control input output cables for CN1 24 V 50 mA max a Cable size 18 core twisted pair sh...

Page 216: ...RYS S3 VVS 300 to 201 401 751 to 152 202 302 402 502 FAB type SA 33B 5 33B 10 33B 15 53B 30 53B 40 33B 50 For each amplifier current A 5 10 15 30 40 50 ELCB type EG 33B 5 33B 10 33B 15 53B 30 53B 40 5...

Page 217: ...n of power filter at primary side of amplifier to prevent PWM from exerting influence over power source c Install the cable from each amplifier to motor in a grounded metal conduit d Minimize the dist...

Page 218: ...0 05 0 1 0 2 0 03 to 0 2 0 4 0 75 1 1 5 2 3 4 5 VVS6 VVS Amplifier type RYS S3 500 101 201 300 to 201 401 751 102 152 202 302 402 502 AC reactor type ACR2 0 4A 0 75A 0 4A 0 75A 1 5A 2 2A 3 7A 5 5A 10...

Page 219: ...he amplifier becomes large at the time of power on and there is a possibility where the rectifying diodes of the amplifier are damaged Note Cable length of 20 m with specified cable diameter size b Po...

Page 220: ...ntrol input output expanded I O of L and R types Cable type WSC D20P03 20 pin Application CN3 of RYS S3 LPS RPS amplifier 100 10 0 Marking tube i Connector CN1 Plug 10120 3000V Shell 10320 52A0 008 ii...

Page 221: ...e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wire color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Marking Red 1 Black 1 Red 1 Black 1 Red 1 Black 1 Red 1 Black 1 Red 1 Black...

Page 222: ...e Yellow Pink Orange Gray White Yellow Pink Marking Red 1 Black 1 Red 1 Black 1 Red 1 Black 1 Red 1 Black 1 Red 1 Black 1 Red 2 Black 2 Red 2 Black 2 Red 2 Black 2 Red 2 Black 2 Red 2 Black 2 Pin No f...

Page 223: ...5 53990 0605 Cable clamp 53303 0000 Clamp screw 59832 0009 2 CN2 5 or 10 m cable length Housing 51145 0601 Terminal 50639 8091 Plug Shell cover 58098 0600 body 58099 0600 Cable clamp 54017 0615 Clamp...

Page 224: ...iii Cable length L and mass Cable type L mm Mass g WSC P06 P05 5000 0 500 300 P10 10000 0 1000 500 P20 20000 0 2000 1200 CAUTION Do not extend the wiring distance by connecting two or more encoder wir...

Page 225: ...No for CN1 H G T S C D CN2 1 2 3 4 5 6 Wire color Red Black Orange Orange White Sky blue Sky blue White or White Black Yellow Brown Red Blue iii Cable length L and mass Cable type L mm Mass g WSC P06...

Page 226: ...0 500 P10 W 10000 0 1000 P20 W 20000 0 2000 g Motor power cable for motor without providing brake Cable type WSC M04P05 M04P10 and M04P20 Application 0 75 kW and below Connector 90 20 i Connector Cap...

Page 227: ...N1 1 2 3 4 5 6 Marking U V W E Wire color Red White Black Green Yellow Red Black iii Cable length L and mass Cable type L mm Mass g WSC M06 P05 5000 0 500 900 P10 10000 0 1000 1750 P20 20000 0 2000 34...

Page 228: ...output V type Connector kit type WSK D36P 36 pin Application CN1 of RYS S3 VVS LPS RPS amplifier Plug 10136 3000V Shell kit 10336 52A0 008 Mass 20 g d Encoder Connector kit type for amplifier side CN2...

Page 229: ...e clamp 58303 0000 Mass 10 g Clamp screw 59832 0009 f Encoder Connector kit type for motor side CN2 WSK P06P C Application 1 kW and above Connector MS3108B20 29S Cable clamp MS3057 12A Mass 150 g g Mo...

Page 230: ...W Connector MS3108B18 10S Cable clamp MS3057 10A Mass 100 g i Motor power for motor without providing brake Connector kit type WSK M04P CB 4 pin Application GYC type motor 1 kW and above Connector MS3...

Page 231: ...n 0 75 kW and below Cap housing 350781 1 Socket 350570 1 Mass 10 g k Motor power for motor with providing brake Connector kit type WSK M06P CA 6 pin Application GYC type motor 1 and 1 5 kW Connector M...

Page 232: ...S Battery ER1733WK41 1PP Nominal voltage 3 6 V Capacity 1500 mAh Refer to 6 3 Storage of battery If a battery has been out of service for long term the following procedures should be followed Battery...

Page 233: ...lication RYS type amplifier 0 4 kW and below 182 5 1 5 172 1 1000 100 0 20 0 3 Thickness of mounting plate is 1 2 mm mass 235 g b Resistor type WSR 751 Application RYS type amplifier 0 75 kW 230 1 5 2...

Page 234: ...10 22 MHT258a Engl c Resistor type WSR 152 Application RYS type amplifier 1 and 1 5 kW P DB 1 2...

Page 235: ...is required Chain drive Mostly used for transfer line etc For positioning countermeasures for chain elongation is needed Reduction ratio is large Moving speed of load machine system is low Feed roll d...

Page 236: ...mated mechanical coefficients i Friction coefficient ii Mechanical efficiency Application Application Rail and iron wheel crane traveling traverse 0 05 Screw 0 5 to 0 8 motion traveling carriage Ball...

Page 237: ...2 1 3 2 3 2 1 3 2 3 3 2 1 3 2 3 2 1 3 2 3 2 3 4 3 2 3 2 3 3 2 3 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 3 3 3 3 3 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 3 1 3 1 2 3 2 3 2 3 1 3 1 3 1 3 2 2 3 2 3 2 x 1 1 3 2 3 2 2 2...

Page 238: ...11 4 MHT258a Engl c Moment of inertia typical application Ball screw 3 2 1 2 Rack and pinion conveyor or chain drive 3 2 2 2 Feed roll drive 3 2 3 2 Table indexing 3 2 4 2...

Page 239: ...3 TL at stop servo lock TL W W D GL 1 2 3 9 81 2 1 10 Where BP Screw pitch mm D Pulley pinion or roll diameter mm F Thrust axial force opposes feed on is direction GL Reduction speed ratio J Moment o...

Page 240: ...thin the allowable maximum accel decel torque of motor ii Shortest accel decel time For obtaining the target speed in the shortest time calculation is required by the formula below When TAC TL tAC sho...

Page 241: ...105 TDC N10 1 2 W Where TDC Decel torque N m N10 Speed at decel duration r min ii Vertically lowering P2 0 105 TL0 N20 W Where TL0 Load torque at lowering N m N20 Speed at lowering r min iii Mean brak...

Page 242: ...inertia 0 0216 10 3 kg m2 for 0 2 kW GYC 201DC1 S motor a Shortest accel decel time tAC J J N T T M L AC L 2 60 0 0216 10 011 10 2 3000 60 191 0 03 0 022 3 3 s b Accel decel torque for application to...

Page 243: ...t in the 0 2 kW motor requiring of external braking resistor provision is reviewed as follows a Energy EG on the mechanical equipment system during deceleration E 1 2 G J J N J M L 2 60 1 2 0 0216 10...

Page 244: ...nput terminal acquires the current position of motor B0 Start acquires input B1 End input B17 Current position output CONTn B22 DATA0 OUT3 B23 DATA1 OUT4 In the example of program BD0 to BD12 are used...

Page 245: ...10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Start acquiring S00 10 Initialize S...

Page 246: ...00 14 Answer OFF S00 16 SC P0001 00027 WM0010 SLL WM0010 00000002 P0001 00028 P0001 00029 P0001 00030 P0001 00031 P0001 00032 P0001 00033 00000008 CT R SC OUT2 B0021 SC P0001 00024 2 bit output S00 22...

Page 247: ...00046 P0001 00047 P0001 00048 P0001 00049 P0001 00050 P0001 00051 P0001 00038 P0001 00039 P0001 00040 M0095 D0090 D0093 M0096 D0094 End acquiring S00 30 D0091 D0091 M0094 D0090 D0092 M0094 D0092 High...

Page 248: ...D0004 BCD BD0004 P0001 00055 BD6 BD6 Activate end M0097 BD0005 BCD BD0005 P0001 00056 BD3 BD7 Activate end M0097 BD0006 BCD BD0006 P0001 00057 BD5 BD8 Activate end M0097 BD0003 BD0004 BD0007 P0001 000...

Page 249: ...NS OUT2 ANS_BIT1 OUT3 of amplifier terminals ANS_BIT2 OUT4 11 3 Control block diagram The control block diagram for RYS V type amplifier is shown on the next page 1 Override Validated by assigning the...

Page 250: ...atio 2 Interrupt positioning Origin return Position loop gain Pulse train input form System para 64 System para 01 07 System para 63 Pulse train input CA CA CB CB Freq dividing output terminal FA FA F...

Page 251: ...t S Mody Rd Kandivli West Mumbai 400 067 INDIA Phone 022 8658136 Facsimile 022 8073246 Donghai Corporation Donghai Bldg 1056 28 Namhyun dong Kwanak ku Seoul R O KOREA Phone 02 586 0058 Facsimile 02 58...

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