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N

o.

NAME

FUNCTION

Main solenoid valve

An electrically operated solenoid valve, 100 VAC 50/60 Hz.

Inching valve

By closing this valve, the air exhaust path is blocked and
the press ram will stop rising. Used for Mold matching
operations. Normally this valve is left completely open.

Speed controller for lowering the

Adjust it to controll the speed of lowering the press ram.

press ram

Inching valve for Quick exhaust

By closing this valve, the air exhaust path is blocked and

valve model

the press ram will stop rising. Used for Mold matching
operations. Normally this valve is left completely open.
(This valve is installed only on the FCP-750H.)

Quick exhaust valve

This valve increases the exhaust capacity of air.
(This unit is installed only on the FCP-750H.)

Acrylic safety cover

A safety cover used to keep body parts from getting caught
between the cylinder top and the mechanical stopper.

WARNING

: Make sure to keep the cover installed

unless adjusting the mechanical stopper.

Mechanical stopper

To adjust the ram stroke and bottom dead point, see
"Stroke adjustment" on page 4.

Rotation stopper

A bolt which keeps the press ram from rotating.

Filter and regulator (built-in type)

Adjusts the pressure of the compressed air supply. It limits
the maximum pressure to 0.5 MPa, which will allow the
press to work at the rated output. See the "Press output
chart" on page 10. To adjust the setting, pull up on the
knob to turn it. After the pressure is adjusted, push the
knob down until a click is heard.

Summary of Contents for FCP-100

Page 1: ...1000 Ver 3 01 Make sure to read this manual before using this press Then store it in a safe location The specifications may be changed without prior notice FUJI CONTROLS CO LTD 1 5 6 Iidabashi Chiyod...

Page 2: ...ill be using the machine outside Japan make sure to follow the safety regulations in the country where the press will be used GENERAL WARNING Pneumatic presses are dangerous machines if not handled ca...

Page 3: ...the press Especially when matching mold parts or when more than one worker is involved in press preparations he she may be injured Never touch the mechanical stopper jig metal die rotation stopper ar...

Page 4: ...supply inlet Instruction manual CAUTION If you sell or loan the press to someone else make sure to give them this instruction manual Modifications disassembly WARNING Never modify disassemble or repai...

Page 5: ...n Method 3 2 Preparation 3 Adjustment of each section 3 1 Mold Matching inching operation 3 2 Stroke Adjustment 4 Options 4 Maintenance 5 Spare parts 5 Wiring diagram 6 Diagrams of Air circuit 6 Speci...

Page 6: ...uick exhaust valve This valve increases the exhaust capacity of air This unit is installed only on the FCP 750H Acrylic safety cover A safety cover used to keep body parts from getting caught between...

Page 7: ...filter and regulator Dirty water may splash out when opened Put a cup under the drain to catch the water when you open it Two handed pushbutton switches Both switches must be pressed at the same time...

Page 8: ...air line The available air pressure should be from 0 2 to 0 5 MPa Adjust the air pressure using a regulator to achieve the required output for the press See page 10 Press output chart 3 Then connect t...

Page 9: ...revent the press from hitting bottom if no workpiece is present 2 Set the press fit dimension thickness of a workpiece by adjusting the press stroke 3 Adjust the Press Output and Lowering Speed 1 The...

Page 10: ...FCP 750H FCP 1000 Suppliers QuickExhaust Valve AQ400 03 SMC SpeedControoller AS2201F 02 08S AS4000 02 AS4000 03 AS4000 03 AS4000 02 SMC Sorenoid Valve VF1120 1GC 01 VP342 1G 01 VT325 021G VT325 021G...

Page 11: ...i le nce r FCP 100 FCP 200 and FCP 500 The air tank is not installed on the FCP 200 Pushbutton Switch Pushbutton Switch Solenoid Valve Plug Terminal Block Solenoid Valve Two handed Pushbutton Switches...

Page 12: ...hing Val ve Fi lter Reg ulat r A ir O utle t Sile ncer Spee d Co ntro ller Sol enoi d Va lve Solenoid Valve Silencer Air tank Filter Regulatr Air Outlet Inching Valve Speed Controller Quick Exhaust Va...

Page 13: ...200 235 280 285 285 L mm 245 280 300 305 305 M mm 25 50 25 50 25 50 25 60 25 50 N mm 125 140 145 200 200 O mm 150 170 180 230 230 P mm 420 420 450 450 450 a mm 15 H9 15 H9 15 H9 20 H9 20 H9 b mm 25 28...

Page 14: ...rent Power of Solenoid Valve unit VA FCP 100 FCP 200 FCP 500 FCP 750H FCP 1000 In rush 6 6 75 75 100 Holding 4 4 27 27 20 3 Air Consumption unit NI FCP 100 FCP 200 FCP 500 FCP 750H FCP 1000 1 4 1 5 3...

Page 15: ...10 0 0 0 0 4 0 Press output Press output Press output Press output Supplied air pressnre Supplied air pressnre Press output Supplied air pressnre Supplied air pressnre Supplied air pressnre...

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