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Thank you very much for purchasing our
pneumatic press.

In order to get the most out of this product, make sure to read all of this manual

before using the press. Store this manual carefully in order to refer it when necessary,
and make full use of the press for a long time.

- This press was designed for use inside Japan.

Responsibility of administrators

The Labor Health and Safety Law defines a pneumatic press as any kind of power press.

This press is a pneumatic press. Therefore, administrators are responsible for the

following activities.

Safety Execution Act 6-7

:

When your site uses five or more presses, an "operation chief"

should be appointed. He/she must complete the technical training course for a Press

machine Chief of Operations.

Health and Safety Regulation 134-3:

A periodic inspection should be carried out by the

shop management at least once each year.

If you will be using the machine outside Japan, make sure to follow the safety

regulations in the country where the press will be used.

GENERAL WARNING:

Pneumatic presses are dangerous machines, if not handled carefully and
correctly by trained personnel. Misuse of a press can result in death or
serious injury.
Incorrect automatic operation can result in death or serious injury. Only
trained and qualified personnel, who have also read and understood this
manual, should be allowed to operate a press equipped with this controller.

PRECAUTION FOR SAFETY

The precautions below are indispensable in using the press appropriately
and avoiding injury to people or damage to the press and other equipment.
The following symbols are used in this manual to alert the reader to
potentially hazardous situations. The information given in each case is intended
to prevent damage to the objects and injury to people.

WARNING

Failure to follow the advice given may result in death
or serious injury.

CAUTION

Failure to follow the advice given may result in bodily
injury and/or damage to equipment.

Summary of Contents for FCP-100

Page 1: ...1000 Ver 3 01 Make sure to read this manual before using this press Then store it in a safe location The specifications may be changed without prior notice FUJI CONTROLS CO LTD 1 5 6 Iidabashi Chiyod...

Page 2: ...ill be using the machine outside Japan make sure to follow the safety regulations in the country where the press will be used GENERAL WARNING Pneumatic presses are dangerous machines if not handled ca...

Page 3: ...the press Especially when matching mold parts or when more than one worker is involved in press preparations he she may be injured Never touch the mechanical stopper jig metal die rotation stopper ar...

Page 4: ...supply inlet Instruction manual CAUTION If you sell or loan the press to someone else make sure to give them this instruction manual Modifications disassembly WARNING Never modify disassemble or repai...

Page 5: ...n Method 3 2 Preparation 3 Adjustment of each section 3 1 Mold Matching inching operation 3 2 Stroke Adjustment 4 Options 4 Maintenance 5 Spare parts 5 Wiring diagram 6 Diagrams of Air circuit 6 Speci...

Page 6: ...uick exhaust valve This valve increases the exhaust capacity of air This unit is installed only on the FCP 750H Acrylic safety cover A safety cover used to keep body parts from getting caught between...

Page 7: ...filter and regulator Dirty water may splash out when opened Put a cup under the drain to catch the water when you open it Two handed pushbutton switches Both switches must be pressed at the same time...

Page 8: ...air line The available air pressure should be from 0 2 to 0 5 MPa Adjust the air pressure using a regulator to achieve the required output for the press See page 10 Press output chart 3 Then connect t...

Page 9: ...revent the press from hitting bottom if no workpiece is present 2 Set the press fit dimension thickness of a workpiece by adjusting the press stroke 3 Adjust the Press Output and Lowering Speed 1 The...

Page 10: ...FCP 750H FCP 1000 Suppliers QuickExhaust Valve AQ400 03 SMC SpeedControoller AS2201F 02 08S AS4000 02 AS4000 03 AS4000 03 AS4000 02 SMC Sorenoid Valve VF1120 1GC 01 VP342 1G 01 VT325 021G VT325 021G...

Page 11: ...i le nce r FCP 100 FCP 200 and FCP 500 The air tank is not installed on the FCP 200 Pushbutton Switch Pushbutton Switch Solenoid Valve Plug Terminal Block Solenoid Valve Two handed Pushbutton Switches...

Page 12: ...hing Val ve Fi lter Reg ulat r A ir O utle t Sile ncer Spee d Co ntro ller Sol enoi d Va lve Solenoid Valve Silencer Air tank Filter Regulatr Air Outlet Inching Valve Speed Controller Quick Exhaust Va...

Page 13: ...200 235 280 285 285 L mm 245 280 300 305 305 M mm 25 50 25 50 25 50 25 60 25 50 N mm 125 140 145 200 200 O mm 150 170 180 230 230 P mm 420 420 450 450 450 a mm 15 H9 15 H9 15 H9 20 H9 20 H9 b mm 25 28...

Page 14: ...rent Power of Solenoid Valve unit VA FCP 100 FCP 200 FCP 500 FCP 750H FCP 1000 In rush 6 6 75 75 100 Holding 4 4 27 27 20 3 Air Consumption unit NI FCP 100 FCP 200 FCP 500 FCP 750H FCP 1000 1 4 1 5 3...

Page 15: ...10 0 0 0 0 4 0 Press output Press output Press output Press output Supplied air pressnre Supplied air pressnre Press output Supplied air pressnre Supplied air pressnre Supplied air pressnre...

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