Fuel FT96-Y76 Service Manual Download Page 1 | Manualshive

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Summary of Contents for FT96-Y76

Page 1: ...F FT T9 96 6 Y Y7 76 6 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT...

Page 3: ...readmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 Incline motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 RUN Mode 7 B FUNCT...

Page 4: ...C Co on nt te en nt ts s 2 2 3 controller debugging form 22 Diagrams and Schematics 23 APPENDIX A 28 1 TREADBELT ADJUSTMENT 28 APPENDIX B 30 1 TREADMILL LUBRICATION 30 APPENDIX C 31 1 RESET SWITCH RES...

Page 5: ...ayout 23 Figure 3 Mechanical Layout 23 Figure 4 Main Controller information voltages 25 Figure 5 Function JK1 connector on Main Controller 25 Figure 6 Wiring Diagram 26 Figure 7 Schematic Diagram 27 F...

Page 6: ...Safety key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply a...

Page 7: ...on the Red wire M the treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counter clockwise e The higher the voltage the faster the motor tu...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart...

Page 9: ...l enters the OFF Mode and LCD windows will display Please install safety key to start 2 READY MODE a When the treadmill is ON and SAFETY KEY is inserted in console b Press START button to start treadm...

Page 10: ...15 b DISPLAY range is 0 to 999 c WORK range is 0 to 15 d INCLINE preset value is 0 to 15 e Press UP or DOWN to adjust incline each increment and decrement is 1 3 TIME a TIME is either COUNT UP or COU...

Page 11: ...00 to 99 99 c WORK range is 0 00 to 999 9 d COUNT DOWN setup range is 0 10 to 99 90 6 CALORIES a Displays the cumulative calories burned at anygiven time during your workout b DISPLAY range is 0 0 to...

Page 12: ...ton Press Enter button to set up parameters e SELECT button Non function f PROGRAM UP DOWN button Press PROGRAM UP DOWN button to select program P1 H2 g FAST button If user doesn t enter a setting the...

Page 13: ...pressed continuously then speed increases to MAX SPEED quickly h SLOW button Press the button to decrease your speed and each decrease is 0 1kph If button is pressed continuously then speed decreases...

Page 14: ...next step e Set wheel size Press UP or DOWN button to adjust Message window to 2 3 Press the ENTER button to the next step f Set Min speed Press FAST or SLOW button to adjust Message window to 0 6 Pre...

Page 15: ...ING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b...

Page 16: ...outlet 2 Plug the power cord into unit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check if wire is disconnected connect it again 7 Press the small red button to return t...

Page 17: ...ase check and plug again 2 Replace controller or MOSFET IRFP 250 and add the Silicone Heat Sink Paste suitably 3 Replace motor or check the wire and connector if it was broken 4 Turn off the AC switch...

Page 18: ...tor belt is broken 6 Controller is broken 7 Motor is broken 8 Console is broken 1 Turn off power and reset the treadmill 2 Plug wires again 3 Plug the wire again on controller connector and console 4...

Page 19: ...5 1 Console is not calibrated 1 Calibrate the console The speed of the belt doesn t match console display 1 Console is not calibrated 1 Calibrate the console The incline position doesn t match console...

Page 20: ...irection of treadmill 3 Replace with new receiver After pressing START button the treadmill stop immediately Controller was broken Replace with new controller and calibrate it FAST SLOW button of SPEE...

Page 21: ...can t press DOWN Incline button just can press DOWN can t press UP 1 The connector of INCLINE CABLE UPPER and CONSOLE not connected properly 2 The connector of INCLINE CABLE UPPER and INCLINE ADJUSTM...

Page 22: ...played on monitor 1 Chest belt not worn properly 2 Distance is too far and exceeds range of receiver 3 Chest belt battery is weak or dead 1 Check chest belt has proper contact with skin and is oriente...

Page 23: ...r cover 1 Worn brushes or bearings on motor 2 Front roller bearings are defective 3 Drive belt is misadjusted too tight or too loose 1 Replace with new motor 2 Replace with new front roller 3 Adjust m...

Page 24: ...otor When current of motor exceed 23A the LCD will turn on If LIMIT light is bright for 3 to 5 seconds the S_D light will turn on Loading is too high on belt Operation is not correct motor lock Check...

Page 25: ...an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 23 3 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout...

Page 26: ...S Se er rv vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 24 4...

Page 27: ...l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 Figure 4 Main Controller information voltages Figure 5 Fun...

Page 28: ...00mm 2 pin 1000 mm COMPUTER CABLE LOWER SENSOR W WIRE JK1 BLACK WIRE 200mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 800mm 12 PIN 1100 mm INCLINE UP DOWN 3 PIN INCLINE COMPUTER CABLE WHI...

Page 29: ...2 F A S T S L O W V C C 1 1 2 J K 3 S P E E DS E N O R S P E E D 1 S P E E D 2 R 1 4 2 2 1 W Q 3 B C 6 3 8 Q 2 B C 6 3 7 R 1 0 2 2 K R 8 1 K V C C 1 2 V R 5 1 5 0 K R 1 1 0 0 C 1 0 1 u f 2 7 5 V A C M...

Page 30: ...slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed t...

Page 31: ...5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat s...

Page 32: ...equired If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt o...

Page 33: ...C 3 31 1 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button...

Page 34: ...Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce t...

Page 35: ...distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front...

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