FTM Technologies TINNING ROBOT TP90 User Manual Download

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Fume hoods

Soldering - Desoldering

Specialized tools for wiring and tinning

Petit outillage, consommables et équipement de l’atelier

[email protected]

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+33 (0)1 40 86 00 09

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www.ftm-technologies.com

USER MANUAL

TINNING ROBOT TP90

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Summary of Contents for TINNING ROBOT TP90

Page 1: ...ecialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 1 USER MANUAL TINNING ROBOT TP90 For further information please contact ...

Page 2: ...ual must always be available at the place of operation of the machine The instruction manual should be read and applied by anyone who needs to use the machine The machine is intended exclusively for the use described in this manual Another use or a use going beyond what is permitted cannot be considered as conforming to the intended use The manufacturer declines all responsibility for damage that ...

Page 3: ...chine only for its intended use Keep the work area clean and orderly A messy workplace increases the risk of accidents Wear appropriate clothing Wear safety glasses Wear gloves suitable for the use of the machine Wear safety shoes General contraindications Do not wear loose clothing wide hanging belts or anything that can be grabbed Do not operate the machine while under the influence of alcohol d...

Page 4: ...city 230 V 50 Hz 1Ph N Ground Installed power 1 5 KW 24 Vdc for secondary circuit European plug 2P G standard 16 A Technical data Weight 30 kg without tinning bath Length 600 mm Width 300 mm Height 600 mm Description of handling and setting Number of package 1 Type of handling Hand pallet truck manual Pick up points under the plate Dismantling of the machine Pollution when disposing of the equipme...

Page 5: ...Electrical connection On standard socket outlet with earth 220V 50Hz 3 Presentation of the machine Main function This machine is intended to perform the tinning of components contact Operating cycle 1 Selection and transfer of the program corresponding to the product to be tinned 2 Installation of the contacts to be tin plated on the laying 3 Cycle start 4 Lower the tool until the tin level is det...

Page 6: ...or Mains connection HMI Thermoregulated bath Alloy level probe Cycle time The cycle time is variable it depends on the program selected for the type of contacts to be tinned The different speeds are variable Preventive maintenance Preventive maintenance OP N INTERVENOR FREQUENCE STATE OF THE MACHINE INTERVENTION 1 Production Daily Switched off Machine cleaning and visual inspection 2 Maintenance M...

Page 7: ... of the HMI Button Password Description Programs No Access to Programs menu Paramètres Yes Access to Parameters menu Manual Mode Yes Allows access to the Manual Mode page the operating mode Manu is activated Défaults No Access to historical page of defaults System Yes Access to System menu Cycle counter No Access to Cycle counter menu Production No Allows access to the Production page if no fault ...

Page 8: ...o the different pages for selecting and modifying programs Button Password Description Program selection No Allows access to the Program Selection page if the Titanium finger parameter is activated Program modification Yes Allows access to the Change Programs page Manual program without level detection Yes Allows access to the Manual program page if the Titanium Finger parameter is disabled No Ret...

Page 9: ...t of saved programs to transfer the selected program to the machine and to view the content of the machine program Button Description Pressing the line highlights the program selected Allows you to navigate in the list of recorded programs Used to transfer the selected program to the machine A message appears to indicate that the transfer was successful Used to view the content of the machine prog...

Page 10: ...rams to modify a program to copy a program to modify the name of a program and to delete a saved program Button Description Pressing the line highlights the program selected Allows you to navigate in the list of recorded programs Allows access to the Program Modification pages Allows you to copy duplicate the selected program Change the name of the selected program Used to delete the selected prog...

Page 11: ...essing the value allows you to modify the height between the axis of the tool holder and the bottom of the component min 0 0 and Max 60 0mm Pressing the value changes the height of the titanium finger mounted on the machine min 0 0 and Max 100 0mm Pressing the value on the right 10 00 mm s allows you to define the rapid descent speed min 5 0 and max 15 0 mm s Pressing the value on the right 15 00 ...

Page 12: ...Pressing the value on the right 2 0 s allows you to define the tinning stop time min 0 0 and Max 60 0 s Pressing the value on the right 5 0 mm s allows you to define the tinning output speed min 0 1 and Max 20 0 mm s Pressing the value on the right 15 0 mm s allows you to define the rapid rate of climb min 1 0 and Max 20 0 mm s Return to the previous page Icon allowing after confirmation to save t...

Page 13: ...you to define a maximum relative displacement value value between 0 and 100mm The absolute position relative to the machine origin is displayed in the central part Pressing the key activates homing if the pressure is maintained The ascent will be made at high speed to the origin sensor then a descent at slow speed will be made automatically to exit the sensor the position counter will be set to 0 ...

Page 14: ...Button Description Pressing the framed part allows you to define a product reference associated with the program max 10 alphanumeric characters Visualize the height compared to the original zero point of the bath level learned on the previous page Pressing the value on the right 10 00mm s allows you to define the rapid descent speed min 5 0 and Max 10 0mm s Pressing the value on the right 15 00mm ...

Page 15: ...ine the tinning input speed min 1 0 and Max 15 0mm s Pressing the value on the right 3 00mm allows you to define the tinning depth min 0 00 and Max 40 00mm Pressing the value on the right 2 0s allows you to define the tinning stop time min 0 0 and Max 60 0s Pressing the value on the right 5 0mm s allows you to define the tinning output speed min 0 1 and Max 20 0mm s Pressing the value on the right...

Page 16: ...Allows you to enable or disable the detection of the bath level by the titanium finger When this parameter is disabled only the manual program can be used Allows you to define a time on the activation of the bath ready information the cycle start will be authorized after this time has elapsed min 0 and Max 60 min Allows you to define a time on deactivation of the bath ready information the cycle s...

Page 17: ...ching this temperature and releasing the robot start command Create a referral of information between the bath and the tinning robot Like this o The operator ensures that he has the operating temperature required for his tinning process o The titanium finger cannot be damaged by coming into contact with an insufficiently molten alloy 1 Creation of the reference temperature a at Short press on SEL ...

Page 18: ...acement value value between 0 and 100mm The absolute position relative to the machine origin is displayed in the central part Pressing the key activates homing if the pressure is maintained The ascent will be made at high speed to the sensor origin then a descent at slow speed will be made automatically to exit the sensor the position counter will be set to 0 INIT touch will become light blue Pres...

Page 19: ...rams menu page 9 Faults window The fault history page brings together all faults that have occurred on the machine these faults are time stamped Button Description Fault display area the time stamp corresponds to the appearance of the fault the selected fault is framed Icon for navigating in the fault display area Icon indicating the presence of an active alarm pressing this icon allows access to ...

Page 20: ...isplay language French English Offline mode Allows access to the HMI offline mode this mode is reserved for advanced HMI settings Date and time modification Allows access to the date and time modification page of the GUI Password modification Allows access to the password modification page Faults history clearing Allows access to the Clear fault history page Unacknowledged faults will not be erase...

Page 21: ...iption Display area showing the number of cycles performed Allows zeroing of the cycle counter access with password Icon allowing access to the previous page Return to the Programs menu page 12 Production window This window is used to perform tinning cycles according to the parameters of the selected program When the cycle is started a Stop key is displayed to stop the cycle at any time the icon b...

Page 22: ... the program selected for production Display area for cycle start and stop buttons Start button allows cycle start Stop key causes the cycle to stop Init key allows you to return to the top point of the machine after a cycle stop or at the start of production mode Display area of the active fault in progress pressing this area displays the Fault history page where the active fault after taking int...

Page 23: ...chnologies com 23 OPERATING MODE 1 Wired part Commissioning To put the machine into service Close all the casings of the machine Connect the electric cable Position the disconnector on the side of the control box on I Wait for the display to start up Decommissioning To put the machine out of service Turn off the on off button Disconnect the electric cable 2 Grafcet of on and off modes ...

Page 24: ...dering Desoldering Specialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 24 3 Grafcet of tinning cycle ...

Page 25: ...Fume hoods Soldering Desoldering Specialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 25 ...

Page 26: ... Desoldering Specialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 26 4 Grafcet of manual mode tinning cycle ...

Page 27: ...Fume hoods Soldering Desoldering Specialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 27 ...

Page 28: ...g Desoldering Specialized tools for wiring and tinning Petit outillage consommables et équipement de l atelier info ftm technologies com 33 0 1 40 86 00 09 www ftm technologies com 28 5 Grafcet Initialiszation Back to top ...

Page 29: ...e cause of the fault and remedy it Acknowledge the fault on the Fault History page Bath level detection fault During the level detection phase lowering into slow speed the race was reached without level detection Problem with the electrical connection of the detection system 05B2 05KA2 Incorrect values of parameters or program Check the operation of the level detection using the Manual Mode page C...

Page 30: ...For the implementation of this warranty you will have to attach a photocopy of the original invoice specifying the date of purchase Warranty exclusions modification or alteration of the above document type and or serial number of the product made unidentifiable interventions on the product carried out by any unauthorized person damage caused by a cause external to the device and in particular by l...

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