Frymaster FDP65 Series Installation & Operation Manual Download

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Frymaster, 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711

FAX (Parts) 1-318-688-2200

FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-6039

SEPT 2008

Summary of Contents for FDP65 Series

Page 1: ...ommercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 SEPT 2008 8196039 Frymaster FPD65 Series Gas Fryers Installation Operation Manual FPD65 Series with Built In Filtration ...

Page 2: ...mful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet...

Page 3: ...ontact with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equi...

Page 4: ...N 2 1 2 1 Receiving and Unpacking Equipment 2 1 2 2 General 2 2 2 3 Principles of Operation 2 3 2 4 Rating Plate 2 3 2 5 Pre Installation 2 3 2 6 Air Supply and Ventilation 2 5 2 7 Equipment Installed at High Altitudes 2 5 3 INSTALLATION 3 1 3 1 Installing the Fryer 3 1 3 2 Gas Connections 3 4 3 3 Adjustments Adaptation to Different Gases 3 7 3 4 Electrical Connections 3 9 4 FRYER OPERATIONS 4 1 4...

Page 5: ...OOTING 7 1 7 1 General 7 1 7 2 Pilot Burner Malfunction 7 2 7 3 Main Burner Malfunctions 7 2 7 4 Wiring Diagram Main 7 4 7 5 Wiring Diagram Filter 7 5 8 PARTS LIST 8 1 8 1 Cabinetry and Related Components 8 1 8 2 Doors Topcaps and Related Components 8 3 8 3 Frypots Burners and Related Components 8 4 8 4 Component Box Components 8 6 8 5 Filter Pan and Related Components 8 7 8 6 Oil Drain Components...

Page 6: ...for the location of your nearest factory authorized service center To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified...

Page 7: ... U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 5 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfun...

Page 8: ... the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes C Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Frymaster Dean equipment and have been authorized by Frymaster Dean to perform service o...

Page 9: ... damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Frymaster Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Built in filtration cabinet Remove the filter...

Page 10: ... or regulations in force in the country in which the equipment is installed DANGER Building codes prohibit a fryer with its open tank of hot oil shortening from being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Receiving and Unpacking Equipment in Section 2 1 2 2 1 Product Description...

Page 11: ...as orifices DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate 2 5 Pre Installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 DANGER Do not connect this appliance to the gas supply before reviewing all informa...

Page 12: ... inches 15 cm rear and equipped with factory supplied 5 inch 13 cm casters C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI Z83 11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E Pleasant Valley Road Don Mills ONT M3B 2R3 Cleveland OH 44131 National Electrical...

Page 13: ... drafts in the room D Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer E Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer F Adequate distance must be maintained from...

Page 14: ...d by lifting the door upward and removing the door pin from the bottom hinge Remove slip nuts from drain tees on fryers being connected lubricate O rings with vegetable oil and install on drainpipe Fig 2 Use care not to damage the slip nut O rings when installing slip nut on drainpipe Insert the drainpipe into the fryer drain tee Fig 3 Screw slip nut onto the tee but do not tighten at this time Po...

Page 15: ... cabinets are brought together Pull excess wire through the opposite fryer side as the cabinets are brought together Secure excess wire inside cabinet with a wire tie 6 With the cabinets together insert the drainpipe into the opposite fryer drain tee and position it evenly between the fryers being connected Connect the oil return and rinse lines by accessing the oil return union through the lower ...

Page 16: ... four screws from the cabinet backs Figure 10 arrows install connecting plate and replace screws Connection strips vary from system to system 12 At the fryer front Tighten the drain manifold slip nuts Install doors removed at the beginning of assembly At the fryer back Tighten the oil return line and rinse line where applicable union s 13 Reinstall filter pan after fryer start up has been performe...

Page 17: ...aterial in the burner and gas controls will cause improper and dangerous operation NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specifi...

Page 18: ...nd suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service DANGER Dry fir...

Page 19: ...nifold gas pressures Natural gas units normally require 4 W C and propane units normally require 11 W C gas pressure 2 Double check the arrow forged into the bottom of the regulator body which shows gas flow direction It should point downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 If a vent line from the gas pressure regulator is used it sho...

Page 20: ...e restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer Clips are located on the back panel of the fryer for the attachment of restraints 3 If disconnection of the restraint is necessary this restraint must be reconnected after the fryer has been returned to its originally installed position J After hook up bleed the gas line of air to en...

Page 21: ...s please refer to the gas valve illustration on page 3 9 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved 3 3 2 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Sw...

Page 22: ...l Electrical Code ANSI NFPA 70 latest edition DANGER This fryer is equipped with three prong grounding plugs for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONGS ON THESE PLUGS The rating plate and wiring diagram are located inside the front door The fryer is equipped with a 1...

Page 23: ...y and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs into the frypot are tight WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its ...

Page 24: ...lve then to the pilot and main burners The pilot is located high in the cabinet center at the base of the frypot WARNING Never use a match or taper to light pilot on this ignition system 1 Turn gas ON 2 Turn electric power ON with the appropriate rocker switch or controller computer 3 The ignition module will energize the pilot gas supply and the ignitor The ignitor spark will ignite the pilot gas...

Page 25: ...mperature and may cause injury to nearby personnel A Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot B Operating thermostat equipped fryers Set dial temperature controller to 225 F 107ºC just above that of boiling water C Filtration Boil Mode equipped fryers Turn fryer power switch to ON Press the fryer reset switch if applicable ...

Page 26: ...ly hold the entire contents of the frypot under the drain port to collect the water boil out solution Do not allow water or boil out solution to drain into the filter pan The filter pump is not designed for water operation and will be irreparably damaged see warning statement above J Close the drain add fresh water without boil out solution and wash all surfaces of the frypot Drain again K Refill ...

Page 27: ... pieces and pack it below the heat tubes between the tubes and on top of the tubes leaving no air spaces around the tubes Do not disturb or bend the probe sensing bulbs C Press the computer on off switch to ON The burners will initially operate in the MELT CYCLE mode until the shortening reaches 180 F It will then automatically switch to normal operation D When the frypot is filled and the shorten...

Page 28: ...e filtration process 5 2 Filtration Preparation On initial installation and before each use remove all loose parts from the filter wash the filter pan and all accessories in hot soapy water and dry thoroughly 5 2 1 Assembling the Filter Frymaster FPD65 Series filter systems incorporate a filter leaf assembly in which a fine mesh screen is used to filter impurities and debris from the oil The oil i...

Page 29: ...er pan ensuring the filter disconnect is properly placed in the filter pan slot Support the screen assembly by holding the supply pipe during installation 3 Ensure the filter screen lies flat in the bottom of the pan and the supply connection bracket is properly positioned in the pan slot before proceeding Filter pan with covers removed Filter leaf properly positioned in filter pan The bracket fit...

Page 30: ...the filter pan into the cabinet Ensure the connections are fully engaged Ensure the filter pan opening is directly under the drain tubes to avoid splashing hot oil The fryer is ready for filtering Crumb screen placement in filter pan The filter pan slides under the fryer above connecting with a slip fitting right The slip fitting is located between the drain tubes above arrow ...

Page 31: ...ional Filter Leaf Follow these steps to clean a leaf style filter 1 1 2 3 4 Filter Leaf Disassembly Assembly Grasp the seal frame near each corner at the locking tab 1 and pull frame apart The seal frame will separate into two pieces Separate the top and bottom screens 2 3 and remove the grid 4 Assemble in reverse order ...

Page 32: ...ay not conform to on site management operational procedures 5 3 1 General Overview The filter pump is turned on only after the oil is brought to operating temperature and drained into the prepared filter pan The filter motor is then engaged and oil is drawn through the filter leaf assembly and pumped back into the frypot The frypot drain valve remains open during the filtering process The oil is c...

Page 33: ...islodge heavy debris in the drain tube when needed The following tools are not required but are recommended Measuring Cup used to measure filter powder Fine Mesh Skimmer used to remove large debris Note Prior to proceeding put on safety goggles neoprene gloves and heavy vinyl apron NOTICE Follow specific store procedures when filtering the fryer In the event store procedures are not available the ...

Page 34: ...erature 350 F 177 C Use a metal scraper to gently remove debris from frypot walls above shortening level 2 Pour 12 ounces by volume of filter powder into the vat Carefully stir the powder into the oil with the fine mesh skimmer 3 Ensure the oil is at operating temperature 350 F 177 C Open the fryer drain valve Allow the oil to drain into the filter pan The computer will display OPEN DRAIN Pull red...

Page 35: ...e rinse hose 6 Hold the wand inside the frypot at a 45 degree angle while the rinse valve is opened 7 Use the wand to rinse debris from the frypot for approximately 3 minutes At the end of 3 minutes the computer display will alternate from OPEN DRAIN to the timed countdown cycle 10 minutes Turn the blue handle or the manual bypass switch to OFF and then close the drain valve red handle Disconnect ...

Page 36: ...r of the timed countdown approximately 10 minutes This process is known as polishing 10 The computer will display FILL at the end of the timed countdown Replace the frypot grid rack Close the red drain valve handle to begin refilling the frypot Begin the filtering process by pulling yellow handle to open oil return valve Leave the drain valve red handle open during the filtering process Polishing ...

Page 37: ...ate the filter pump 12 If the shortening level is low add fresh shortening until the level is at the top OIL LEVEL line the shortening is at operating temperature 13 Do not allow crumbs to accumulate in the crumb tray The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH day Allow the oil to bubble for 15 30 seconds to ensure evacuation of all oil in the re...

Page 38: ...posing of spent shortening Ensure the Shortening Disposal System is properly connected and working properly before proceeding Turn the blue handle on the wand dispose valve to DISPOSE to start the disposal process Turn the blue handle to OFF when the disposal process for that frypot is complete DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container...

Page 39: ...ulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements for use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive materi...

Page 40: ...ays transformers interface boards etc are in good condition and free from oil migration build up and other debris Inspect component box wiring and ensure all connections are tight and all wiring is in good condition Ensure all safety features i e drain safety switches reset switches etc are present and functioning properly Verify that frypot is in good condition and free of leaks Verify that frypo...

Page 41: ... shortening to return to the frypot indicated by bubbles in the cooking oil shortening Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer health and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 6 1 4 Stainle...

Page 42: ...roblems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 7 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Authorized Service...

Page 43: ...ve and replace if defective B Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Authorized Service Agent Only Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 4 W C 10 mbar for natural gas and 11 W C 27 5 mbar for propane If not remove the pr...

Page 44: ...ll not reach the temperature setting and or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs at high limit temperature 1 Defective temperature probe Call Authorized Service Agent ...

Page 45: ...11 15 8 7 6 5 4 3 2 1 4 1 3 2 5 6 7 8 RED YEL RED 12 9 10 11 9 10 12 11 BLK BLK BLK FUSE WHT LINE BLU WHT BLU LINE BLU WHT 12V RED RED YEL 24V BLK TRANSFORMER FUSE BLU WHT GND YEL BLK YEL LINE VOLTAGE DRAIN SWITCH CM4 S COMPUTER 5 4 3 2 1 9 8 7 6 14 13 11 10 12 15 BLU 6 5 4 3 2 1 2 1 4 3 5 6 BLU 9 8 7 7 8 9 2 1 1 2 C NO NC IGNITER VALVE 24 VAC SAFETY GAS TR SENSOR CND BLU BRN WHT WHT MV PV MV PV S...

Page 46: ...RANSFORMER RELAY ASSY OIL RETURN 1 2 4 3 24V NO NC RH ADD ON S OIL RETURN COM NO NO NC NC OIL RETURN LH ADD 0N S COM COM MOTOR OFF POSITION SHOWN IN FRYER OIL RETURN MICRO SWITCH 41C BLK WHT CB BY PASS SWITCH CIRCUIT BREAKER 7 AMP 120V T8 P2 T3 LOW VOLTAGE SHOWN T4 T5 T2 T3 T8 P1 P1 WHT 1 BLK HIGH VOLTAGE SHOWN 5 AMP 480V LEADS T5 AND T8 ON THE MOTOR FOR CHANGE OF ROTATION INTERCHANGE ...

Page 47: ...RYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8 PARTS LIST 8 1 8 1 Cabinetry and Related Components 2 1 3 4 7 6 5 8 9 10 12 13 14 15 16 17 18 19 20 21 11 22 23 24 25 Typical Cabinetry Components FPD665 Shown ...

Page 48: ...Base 9 200 1493 Frame Base Lower Plate UFF 10 200 1611 Base Upper UFF 11 200 4241 Plate Motor Support Offset 12 200 2308 Post Door UFF Cabinet 13 200 1393 Channel Lower Joiner 14 200 1471 Duct Door Access 15 202 1299 Panel Side Painted Right 16 201 4775 Panel Inner Left 17 202 4775 Panel Inner Right 18 201 4237 Panel Inner UFF Left 19 202 4237 Panel Inner UFF Right 20 201 1299 Panel Side Painted L...

Page 49: ...mponents 4 200 1301 Pin Door 5 200 1185 Panel Door Inner 6 210 1424 Panel Door Outer 7 810 2105 Handle Door Chrome 8 809 0918 Screw 10 24 x Use With 810 2105 9 809 0191 Washer Lock Use With 810 2105 10 810 0066 Magnet Door Catch All Doors Except Filter 810 1105 Magnet Door Catch Filter Cabinet Doors 200 3663 Plate Door Magnet Use Where Magnet Contacts Stainless Steel 11 809 0266 Screw 10 x 12 810 ...

Page 50: ...FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8 PARTS LIST 8 4 8 3 Frypots Burners and Related Components 16 20 1 2 3 5 4 18 6 7 8 15 9 10 11 12 13 14 21 28 17 19 22 23 25 24 26 27 29 30 ...

Page 51: ...pple NPT x 2 BM 18 813 0066 Elbow NPT 90 BM 19 813 0743 Nipple NPT x 3 BM 20 813 0165 Elbow Street NPT 90 BM 21 813 0670 Nipple NPT x 19 BM Measure To Confirm Length 813 0585 Nipple NPT x 20 BM Measure To Confirm Length 813 0737 Nipple NPT x 21 BM Measure To Confirm Length 22 810 2043 Clamp Pipe 23 809 0805 Bolt Pipe Clamp 20 x Hex 200 1450 Bracket Gas Supply Clamp Support UFF Equipped Systems 24 ...

Page 52: ...5 Transformer 120VAC 50 60 Hz 12V 20VA 9 807 0800 Transformer 120VAC 50 60 Hz 24V 50VA 10 807 1321 Fuse Holder Buss 807 3750 Fuse 5A 11 807 3580 Switch Rocker Manual Filter Power 12 807 3577 Breaker Circuit 7 Amp 115VAC Circuits 807 3538 Breaker Circuit 5 Amp 230VAC Circuits 13 807 3680 High Limit Thermostat Manual Reset 450 F Non CE Only 14 806 7179 Device Sound 15 200 2052 Bracket Sound Device 1...

Page 53: ...lter Leaf 6 810 2582 Fitting Top Filter Leaf 803 0002 Powder Filter Box Filter Magic 100 1 Cup Applications 7 823 4112 Tube Suction 813 0679 Plug Suction 1 8 S S Square Head 8 823 3872 Screen Crumb 9 823 3178 Cover Filter Pan Front 10 210 1592 Cover Filter Pan Rear 11 810 2105 Handle Pan Cover Chrome 809 0918 Screw 10 24 x Use With 810 2105 809 0191 Washer Lock Use With 810 2105 12 200 2713 Bracke...

Page 54: ...FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8 PARTS LIST 8 8 8 6 Oil Drain Components 6 5 7 3 1 2 15 17 18 19 20 21 22 23 16 9 Typical Drain Components FPD665 Shown 10 11 12 13 4 8 14 ...

Page 55: ...dapter 5 8 O D x Male Use With 810 1057 and 810 1069 11 813 0062 Elbow NPT BM 90 12 813 0096 Nipple x 6 NPT BM 13 813 0686 Bell Reducer 1 x NPT 14 813 0784 Drain Pipe Left Side Drain Valve Components 15 106 1401 Bracket Microswitch Optional On Some Units 16 200 1617 Washer Drain Valve Use Without Microswitch 17 210 2029 Bracket Activator Microswitch 18 200 1940 Handle Actuator Drain Valve 823 3440...

Page 56: ... To Confirm Length Prior To Replacing Choose From Nipple Lengths Below 813 0022 Nipple x Close NPT BM 813 0087 Nipple x 1 NPT BM 813 0298 Nipple x 2 NPT BM 813 0265 Nipple x 2 NPT BM 813 0460 Nipple x 3 NPT BM 813 0247 Nipple x 3 NPT BM 813 0251 Nipple x 4 NPT BM 813 0646 Nipple x 5 NPT BM 813 0742 Nipple x 5 NPT BM 813 0674 Nipple x 7 NPT BM 813 0672 Nipple x 8 NPT BM 813 0673 Nipple x 8 NPT BM 8...

Page 57: ...10 0278 Valve Ball Oil Return 823 3187 Handle Oil Return Valve 816 0548 Cap Oil Return Handle Yellow 823 4174 Handle Assembly Actuator Oil Return Valve 809 0885 Washer Actuator Ball Valve 3 8 x 1 x 0 083 11 813 0463 Plug Counter Sink Hex Oil Disposal Components 12 810 1056 Flexline Oil Disposal 5 8 x 52 13 823 3996 Nipple Assembly Oil Disposal 14 810 0487 Disconnect Male Oil Disposal 15 810 1669 A...

Page 58: ...e 826 1392 O ring Suction Tube Connection Qty 5 2 813 0608 Coupling Full NPT BM 3 823 3188 Suction Manifold Assembly 4 813 0062 Elbow x 90 NPT BM 5 813 0093 Nipple NPT x 4 NPT BM 6 813 0173 Union NPT BM 7 813 0165 Elbow Street x 90 NPT BM 8 Oil Suction Start Fitting 813 0022 Nipple NPT x Close BM 813 0156 Plug NPT BM Hex Head 813 0003 Tee NPT BM Not Illustrated ...

Page 59: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 60: ...master 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6039 SEPT 2008 ...

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