Fronius Robacta Reamer Braze+ Operating Instructions Manual Download | Manualshive

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Installation and Startup

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Summary of Contents for Robacta Reamer Braze+

Page 1: ...ntal chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy Robacta Reamer Braze EN US Operating instructions Welding torch cleaning 42 04...

Page 2: ......

Page 3: ...ons and mechanical components 19 Safety 21 Safety 21 Operating controls connections and mechanical components 22 Operating Controls Connections and Mechanical Components 22 Harting Han6P X1 Connecting...

Page 4: ...posal 45 Safety 47 Safety 47 Service maintenance and disposal 48 General 48 Before Every Start up 48 Weekly 48 Every 6 months 48 Whenever Required 48 Changing the Cleaning Blades 48 Changing the Clean...

Page 5: ...e operating com pany inefficient operation of the device All persons involved in the commissioning operation maintenance and servicing of the device must be suitably qualified have knowledge of automa...

Page 6: ...ring operation 0 C to 40 C 32 F to 104 F During transport and storage 25 C to 55 C 13 F to 131 F Relative humidity Up to 50 at 40 C 104 F Up to 90 at 20 C 68 F Ambient air free of dust acids corrosive...

Page 7: ...rs closed Personal Protec tion and Protec tion of Others You are exposed to numerous hazards while handling the device In addition to these Operating Instructions the safety rules of the manufacturer...

Page 8: ...Persons with pacemakers must seek advice from their doctor before staying in the immediate vicinity of the device and the welding process Keep distances between welding cables and the head torso of th...

Page 9: ...are parts list as well as the serial number of your device The housing screws provide the ground conductor connection for earthing the housing parts Only use original housing screws in the correct num...

Page 10: ...USA Copyright Copyright of these Operating Instructions remains with the manufacturer Text and illustrations were accurate at the time of printing Fronius reserves the right to make changes The conten...

Page 11: ...General 11...

Page 12: ...12...

Page 13: ...juries due to moving mechanical parts flying debris chips etc During maintenance and service keep the device de energized and depressurized Do not use the functions described here until you have fully...

Page 14: ...Warning before the device switches on automatically 14...

Page 15: ...When transporting the device by counterbalanced lift truck or lift truck secure the device to prevent it from falling Do not turn brake or accelerate in a sudden jerking manner Transport Instructions...

Page 16: ...NOTE When lifting the device out of the pack aging do not hold the motor cover to lift it 16...

Page 17: ...ope of Supply 2 1 1 Cleaning device 2 Compressed air relief valve not shown 3 Harting Han6P X1 connecting plug without cable 4 Operating instructions Available Options 1 Teach gauge 2 Open collecting...

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Page 19: ...Operating controls connections and mechanical components 19...

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Page 21: ...orrect operation and work that is not carried out properly This can result in severe personal injury and damage to property All the work and functions described in this document must only be carried o...

Page 22: ...r cover 3 Lock bolt for motor cover locks the motor cover in place 2 4 Collecting container 5 Gas nozzle slot for cleaning head 6 Harting Han6P X1 connection socket 24 V DC power supply CAUTION Risk o...

Page 23: ...as short as possible The Harting Han6P X1 connecting plug for connecting the cleaning device to the robot control is included in the scope of supply The cable harness has to be adjusted for the robot...

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Page 25: ...Installation and Startup 25...

Page 26: ...26...

Page 27: ...start automatically can cause serious injury and damage In addition to these operating instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed...

Page 28: ...he device must only ever be maintained by one person In addition make sure that there are no other people in the device s operating area while work on it is ongoing Setup regulations The cleaning devi...

Page 29: ...the device must be disconnected for the duration of this access in accordance with Per formance Level d of ISO 13849 1 We recommend FESTO s MS6 SV soft start and quick exhaust valve for interrupting t...

Page 30: ...device in place The installer is responsible for selecting the proper mounting materials NOTE Install the cleaning device on a flat stable solid surface base free of vibration Position the cleaning de...

Page 31: ...the supplied compressed air relief valve on to the compressed air connection on the cleaning device 3 Connect the compressed air supply to the compressed air relief valve NOTE You can interrupt and re...

Page 32: ...Producing the compressed air supply will move the cleaning motor into its top position This will make it easier to install the clean ing head CAUTION Risk of crushing Only open the motor cover when th...

Page 33: ...1 5 0 mm 0 197 inch 2 4 3 5 4x 5Nm 4 2 3 1 6 1 2 7 1 8 1 9 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 33 EN US...

Page 34: ...for one second this will move the cleaning head to the correct starting position 2 3 Deactivate the Calibrate cleaning head input signal 4 5 6 NOTE Before the set up process place the Teach gauge on t...

Page 35: ...s position as the starting point for the program sequence when cleaning the welding torch NOTE Ensure that the torch body including the Teach gauge is positioned correctly on the cleaning head observe...

Page 36: ...cleaning head is positioned precisely in the center of the cleaning head 11 12 1 2 13 NOTE The machine zero position which is determined using the Teach gauge should also be used as the machine zero...

Page 37: ...ero position with installed gas nozzle same as machine zero position with installed Teach gauge 1 NOTE The cleaning position of the welding torch is 80 5 mm 3 17 inches below the machine zero position...

Page 38: ...ghtly to the solid surface compressed air supply set up cleaning head installed cleaning device connected to the robot control cleaning position of the welding torch defined all covers installed and a...

Page 39: ...Cleaning Program Sequence Safety CAUTION Danger of damage to property Only start automatic mode once the cleaning device has been installed and commis sioned properly 39 EN US...

Page 40: ...faulty or the cleaning head has not reached the end position Start Set Input Calibrate cleaning head Wait two seconds Reset Input Calibrate cleaning head Stop Query high device is ready for cleaning O...

Page 41: ...eaning motor Reset Input Start cleaning motor Wait one second Move to position C 50 5 mm 1 99 inch below the machine s zero position Speed 60 cm min 23 62 ipm Move to position B 30 mm 1 18 inch below...

Page 42: ...ioned above cleaning head Speed 400 cm min 157 48 ipm Important The cleaning is complete The operating mode of the robot can be continued again Wait three seconds Set Input Calibrate cleaning head Wai...

Page 43: ...Signal Sequences Signal Sequences Input signals 1 Calibrate cleaning head 2 Start cleaning motor 1 2 Output signal 3 Ready for cleaning 3 43 EN US...

Page 44: ...44...

Page 45: ...Service maintenance and disposal 45...

Page 46: ...46...

Page 47: ...se operating instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed For your personal safety make sure that all protective measures have been t...

Page 48: ...iner Every 6 months 1 Open the device and check the pneumatic valves to ensure No leaks All screws are screwed tightly in place All screw joints are fixed firmly in place on the pneumatic valves Whene...

Page 49: ...5 0 mm 0 197 inch 4 1 1 1 1 5 1 1 6 180 7 4 0 mm 0 157 inch 1 1 1 1 2 8 2 5 mm 0 098 inch 1 1 9 10 49 EN US...

Page 50: ...11 12 13 4 2 5 mm 0 098 inch 3 2 1 2x 14 15 16 50...

Page 51: ...17 18 180 19 20 1 21 1 5 0 mm 0 197 inch 2 4 3 22 51 EN US...

Page 52: ...4x 5Nm 4 2 3 1 23 1 2 24 1 25 1 26 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 52...

Page 53: ...Set the Calibrate cleaning head input signal for one second this will move the cleaning head to the correct starting position 2 Deactivate the Calibrate cleaning head input signal 1 3 1 2 4 5 0 mm 0...

Page 54: ...180 7 4 0 mm 0 157 inch 1 1 1 1 2 8 2 5 mm 0 098 inch 1 2 4x 9 4x 1 1 2 2 0 mm 0 078 inch 10 4x 1 2 2 2 0 mm 0 078 inch 11 2 5 mm 0 098 inch 1 2 4x 12 54...

Page 55: ...13 180 14 15 1 16 1 5 0 mm 0 197 inch 2 4 3 17 4x 5Nm 4 2 3 1 18 55 EN US...

Page 56: ...9 1 20 1 21 NOTE Hearing the locking bolt 1 clicking into place tells you that the motor cover is now closed 1 22 Disposal Materials should be disposed of according to valid national and regional rule...

Page 57: ...Troubleshooting 57...

Page 58: ...58...

Page 59: ...ing instructions the safety regulations of the robot manufac turer and welding system manufacturer must be followed For your personal safety make sure that all protective measures have been taken in t...

Page 60: ...ompressed air controller needs replacing Seal on lifting cylinder is faulty Contact service team lifting cylinder needs replacing Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Clean...

Page 61: ...Technical data 61...

Page 62: ...62...

Page 63: ...ompressed air connection G Standard I O X1 Input 24 V DC max 360 mA Output 24 V DC max 20 mA Cleaning time 4 5 6 5 s Overall cycle time 5 0 9 0 s Protection class IP 20 Marks of conformity CE Safety s...

Page 64: ...64...

Page 65: ...Appendix 65...

Page 66: ...ibility that the following product RA Reamer Braze Gas nozzle cleaner which is explicitly referred to by this Declaration meet the following directives and standard s Directive 2014 30 EU Electromag c...

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Page 68: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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