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EN

Contents

Safety rules ................................................................................................................................................

7

Explanation of safety symbols ..............................................................................................................

7

General .................................................................................................................................................

7

Proper use ............................................................................................................................................

8

Safety measures in operation ...............................................................................................................

9

Environmental conditions......................................................................................................................

9

Safe use................................................................................................................................................

9

Protecting yourself and others ..............................................................................................................

10

Danger from gases, hazardous materials and suffocation....................................................................

10

Safety measures in normal operation ...................................................................................................

10

Specific hazards....................................................................................................................................

11

General information regarding the handling of batteries.......................................................................

11

Danger from batteries ...........................................................................................................................

11

Danger from pressure vessels ..............................................................................................................

11

Warranty and liability.............................................................................................................................

12

Safety inspection...................................................................................................................................

12

Safety symbols......................................................................................................................................

12

Disposal ................................................................................................................................................

12

Copyright...............................................................................................................................................

13

General ......................................................................................................................................................

14

Functionality and device concept..........................................................................................................

14

Advantages ...........................................................................................................................................

14

Properties..............................................................................................................................................

15

System configuration ............................................................................................................................

15

Warning notices on the device..............................................................................................................

16

Control elements and connections.............................................................................................................

18

Safety....................................................................................................................................................

18

Controls and connections .....................................................................................................................

18

Control panel.........................................................................................................................................

20

Before commissioning................................................................................................................................

23

Safety....................................................................................................................................................

23

Proper use/intended purpose................................................................................................................

23

Before using for the first time ................................................................................................................

24

Connections ..........................................................................................................................................

24

Start-up ......................................................................................................................................................

26

Safety....................................................................................................................................................

26

Advance information .............................................................................................................................

26

Connecting the power interface to the vehicle ......................................................................................

26

Pin assignment for the vehicle connection............................................................................................

27

Specification for the vehicle connection................................................................................................

27

Potential Equalization ...........................................................................................................................

28

Application example for the vehicle connection ....................................................................................

28

Refuelling ...................................................................................................................................................

29

Safety....................................................................................................................................................

29

General .................................................................................................................................................

29

General refuelling..................................................................................................................................

29

Time-optimised refuelling......................................................................................................................

30

Pressure tolerances ..............................................................................................................................

32

Refuelling process ................................................................................................................................

32

Operation ...................................................................................................................................................

33

Safety....................................................................................................................................................

33

Operating conditions .............................................................................................................................

33

Starting energy delivery ........................................................................................................................

34

Stopping energy delivery ......................................................................................................................

34

Troubleshooting .........................................................................................................................................

35

Safety....................................................................................................................................................

35

Fault diagnosis......................................................................................................................................

35

Displayed service codes .......................................................................................................................

36

Care, maintenance and disposal ...............................................................................................................

38

Safety....................................................................................................................................................

38

Summary of Contents for HyLOG Fleet 24015F

Page 1: ...Perfect Charging Perfect Welding Solar Energy 42 0426 0271 EN 003 22112018 HyLOG Fleet 24015F Operating Instructions Energy cell EN...

Page 2: ...2...

Page 3: ...h the product Reading the instructions carefully will enable you to learn about the many different features it has to offer This will allow you to make full use of its advantages Please also note the...

Page 4: ...4...

Page 5: ...e device 16 Control elements and connections 18 Safety 18 Controls and connections 18 Control panel 20 Before commissioning 23 Safety 23 Proper use intended purpose 23 Before using for the first time...

Page 6: ...nce work 39 Once a year every 1000 operating hours 39 Annual safety inspection 39 Maintenance work every 1000 operating hours 40 Service life 40 Pressure equipment 40 Disposal 40 Technical data 41 HyL...

Page 7: ...al The device is manufactured using state of the art technology and according to recognised safety standards If used incorrectly or misused however it can cause injury or death to the operator or a th...

Page 8: ...urpose is deemed improper The manufacturer shall not be held liable for any damage arising from such usage Proper use includes ensuring that the device is undamaged and in perfect condition carefully...

Page 9: ...t Safe use The operating instructions are primarily intended for system integrators who incorporate the device as a component into an overall vehicle The contents are therefore intended for qualified...

Page 10: ...y the use of natural or forced ventilation Keep possible ignition sources fires and naked flames away from the device also inflam mable materials liquids and gases Using the device in spaces with inad...

Page 11: ...10 335 874 The need to re charge the battery externally represents a fault that can only occur in special situations prolonged shutdown overuse etc Do not expose the back up battery to excessive heat...

Page 12: ...nance technical inspections and checks must only be carried out by qualified per sonnel service organisations who have been trained in the safety and maintenance of these devices In addition all repai...

Page 13: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the ba sis for any claims whatsoever on the part of the purchaser If you have a...

Page 14: ...equired at the installation location Care must be taken to ensure sufficient circulation of air in the operating environment Advantages A great economic advantage of HyLOG Fleet is that long battery c...

Page 15: ...re no battery charging stations Absence of poisonous and odorous emissions Quiet Energy efficiency is roughly 3 times better than that of conventional systems using in ternal combustion engines Proper...

Page 16: ...s below a certain level the fuel cell starts recharging again The battery also supplies the energy needed to start the fuel cell Tank A steel vessel for hydrogen gas with a capacity of 27 litres 7 13...

Page 17: ...housing openings for the cooling air sup ply and outlet with sufficient ventilation in rooms with a volume of more than 10 m 353 15 ft with an air circula tion rate of at least 0 6 h whilst avoiding o...

Page 18: ...s supply battery etc es pecially the safety rules WARNING Work carried out incorrectly and electric shocks can have fatal results All covers of the device and the housing in general should only be ope...

Page 19: ...inage connection there is a risk of water leakage Keep the condensate drainage connection completely clear 3 Cooling air outlet and process exhaust air Cooling air and exhaust air from the fuel cell p...

Page 20: ...ame length Mount chains or ropes at all the fixing points of the crane holder Route the chains or ropes so that the angle to the vertical is as small as possible Control panel No Function 1 Display Th...

Page 21: ...ety relevant fault leads to a shut down of the device into the safe state Try a restart as follows Press the OFF button as soon as the device has been shut down the Power ON indicator goes off After a...

Page 22: ...nverted into electricity and water as a combustion product The back up battery primarily caters for low loads and peak demand The fuel cell operates in its optimal efficiency range and recharges the b...

Page 23: ...supply of general system user documentation energy cell and vehicle adapted for use of the vehicle with HyLOG Fleet Information provided to the driver and surrounding area concerning safety relevant...

Page 24: ...r Before using for the first time WARNING If operation of the device is impaired by blocked material flows there is a risk of suf focation and explosion Keep all air openings and the condensate draina...

Page 25: ...e serious damage Consumers connected to the device must conform to the output voltages of the device The technical data shown on the rating plate applies WARNING Leaks and escaping hydrogen during the...

Page 26: ...ctrically connected to the integrated back up battery during installation there is a risk of serious injury and damage Do not carry out any work on the connectors unless the device is electrically iso...

Page 27: ...interface 1 on top of the housing with a suitable plug for the vehicle s power supply Pin assignment for the vehicle connection Specification for the vehicle con nection 1 1 11 12 10 4 5 6 7 8 9 1 2 3...

Page 28: ...r connecting the device to the vehicle chassis 1 Use the grounding contact at the power interface AUX contact 2 Assembly of the control panel display on the metal chassis using a screw connec tion whi...

Page 29: ...serious injury or damage The specified fuelling parameters must be observed at all times The HyLOG Fleet system may only be refuelled in accordance with the refuelling guidelines The fuelling system...

Page 30: ...40 40 40 30 22 20 4 10 14 0 32 10 50 20 68 25 77 14 2030 42 6089 42 5 6162 43 6234 30 86 35 95 40 104 4 580 42 9 6220 42 9 6220 43 6234 Hydrogen Temperature Tgas C F 45 113 50 122 55 131 60 140 65 149...

Page 31: ...fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuelling no fuellin...

Page 32: ...uelling system to the filler connection in accordance with the refuelling system manufacturer s instructions Carry out the refuelling process in accordance with the instructions of the manufactur er o...

Page 33: ...tions require an exact calculation of the air circulation rate in consultation with the device manufacturer WARNING Operating and storing the device under environmental conditions different from those...

Page 34: ...e and recharges the back up battery Once the back up battery is fully charged the fuel cell can be automatically and temporarily shut down The operating strategy for interaction of the back up battery...

Page 35: ...er ON indicator has gone off WARNING An electric shock can be fatal Do not touch any components in the housing interior before the integrated back up battery has been electrically isolated from the de...

Page 36: ...the indi cators and it cannot be concluded that the cause of the fault is a defect in the safety sys tem an attempt should first be made to rectify the problem through the following approach Stop ene...

Page 37: ...e in a well ventilated environment Contact the manufacturer immediately to ar range the necessary repairs Fault indicator lights up Cause In addition to the Fault indicator a text message can appear s...

Page 38: ...op energy delivery by pressing the OFF button Wait until the Power ON indicator has gone off WARNING An electric shock can be fatal Do not touch any components in the housing interior before the integ...

Page 39: ...ctions provided by the man ufacturer Once a year every 1000 oper ating hours WARNING A defective gas supply system can cause serious injury and damage Inspect the gas supply system in accordance with...

Page 40: ...t before reaching the end of the service life Exceeding the service life can effect the safety of the tank valve and may lead to faulty closing behaviour and leakage of the valve WARNING Danger of ser...

Page 41: ...em voltage 25 6 V DC Fuse protection of the power interface 250 A 500 A short term System efficiency 47 Data relating to the integrated back up battery High performance nickel metal hydride battery Ni...

Page 42: ...ible for short term oper ation up to 30 minutes Connections Tank connector and connector for equipotential bonding via electrical connection with vehicle earth potential OMB HFR SAE J2600 H35 Condensa...

Page 43: ...43 EN...

Page 44: ...com addresses Under http www fronius com addresses you will find all addresses of our sales branches and partner firms Fronius International GmbH Froniusplatz 1 A 4600 Wels E Mail perfect charging fro...

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