Fronius AccuPocket 150/400 TIG Operating Instructions Manual Download Page 1

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Operating

Instructions

AccuPocket 150/400 TIG
ActiveCharger 1000

42,0426,0200,EN

034-16082022

Operating instructions

Summary of Contents for AccuPocket 150/400 TIG

Page 1: ...Operating Instructions AccuPocket 150 400 TIG ActiveCharger 1000 42 0426 0200 EN 034 16082022 EN Operating instructions...

Page 2: ......

Page 3: ...shielding gas 17 Safety precautions in the place of use and for storage and transport 17 Safety measures in normal operation 18 Safety inspection 18 Commissioning maintenance and repair 18 Safety sym...

Page 4: ...4 General 44 Connecting the gas cylinder 44 Preparation 44 Setting the gas pressure 45 TIG welding 45 TIG Comfort Stop 46 TIG pulsing 48 Tacking function 49 The Setup menu 50 Accessing the Setup menu...

Page 5: ...ontrol elements and connections 75 Safety 75 Connections and components 75 Control panel 75 Start up 76 Safety 76 Commissioning 76 Operating modes 77 Options 78 Fitting the wall bracket 78 Troubleshoo...

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Page 7: ...Safety rules 7...

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Page 9: ...0 C to 55 C 4 F to 131 F Recommended temperature range during charging 4 C to 40 C 39 2 F to 104 F Recommended temperature range during storage 0 C to 20 C 32 F to 68 F When placing in storage the sta...

Page 10: ...eparately and re cycled in an environmentally friendly way in accordance with the European Dir ective and national legislation Used equipment must be returned to the distrib utor or disposed of via an...

Page 11: ...ed or painted over For the location of the safety and danger notices on the device refer to the sec tion headed General in the operating instructions for the device Before switching on the device rect...

Page 12: ...the working area while any devices are in operation or welding is in progress If however there are people in the vi cinity Make them aware of all the dangers risk of dazzling by the arc injury from fl...

Page 13: ...ty https european welding org Flammable vapours e g solvent fumes should be kept away from the arc s radi ation area Close the shielding gas cylinder valve or main gas supply if no welding is taking p...

Page 14: ...y occurred it must be removed in accordance with rel evant national regulations Liquid may leak from the battery if used or stored under improper conditions The liquid may cause irritation or burns Av...

Page 15: ...d res ult in an explosion or injury Do not expose the power source and the battery to fire or temperatures exceed ing 130 C 266 F This could result in an explosion Follow the charging instructions con...

Page 16: ...nstallation EMF measures Electromagnetic fields may pose as yet unknown risks to health Effects on the health of persons in the vicinity e g those with pacemakers and hearing aids Individuals with pac...

Page 17: ...ructions on the shielding gas cylinder or the main gas supply Close the shielding gas cylinder valve or main gas supply if no welding is tak ing place Check the shielding gas cylinder or main gas supp...

Page 18: ...2 month period A safety inspection should be carried out by a qualified electrician after any changes are made after any additional parts are installed or after any conversions after repair care and m...

Page 19: ...standards of the EN 60 974 series Fronius International GmbH hereby declares that the device is compliant with Directive 2014 53 EU The full text on the EU Declaration of Conformity can be found at t...

Page 20: ...aded General information in the Operating Instructions for your device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Environmental con...

Page 21: ...imensioned cables and leads must be immediately repaired by authorised personnel Protecting your self and others While the charger is in operation keep all persons especially children out of the worki...

Page 22: ...odifications installations or conversions are only permitted with the approval of the manufacturer Warranty and li ability The warranty period for the charger is 2 years from the date of invoice Howev...

Page 23: ...le if it is absolutely necessary The use of an incor rect extension cable can lead to fire and electric shock If an extension cable must be used make sure that The pins of the extension cable plug are...

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Page 25: ...Power source 25...

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Page 27: ...de can be se lected to ensure perfect welding results TIG welding with touchdown ignition greatly extends the range of applications Warning notices on the device The warning notices and safety symbols...

Page 28: ...Application areas MMA welding TIG welding 28...

Page 29: ...ver to a Fronius Service Partner Storage and transport When storing or transporting the power source observe the environmental con ditions in the Technical data section from page 66 Particularly if th...

Page 30: ...completely discharged before recharging it Protect the power source from extreme influences Optimal environmental conditions for operation Temperature 15 C to 25 C 59 F to 77 F Humidity 50 Surroundin...

Page 31: ...switches off automatically after three seconds CAUTION Danger due to prolonged storage of the battery in a discharged state This can damage the battery If the deep discharge protector is triggered ch...

Page 32: ...sensors directly on the power module Undertemperature If the battery falls below the permitted temperature range neither welding nor charging is possible Overtemperature Charging is only possible aga...

Page 33: ...forming all stipulated inspection and maintenance work Setup regula tions WARNING Danger from machines toppling over or falling This can result in serious personal injury and damage to property Set up...

Page 34: ...ected the battery capacity indicator on the power source flashes to indicate the current state of charge the battery is being charged If the battery is fully charged The COMPLETED indicator lights up...

Page 35: ...nts As a result of software updates you may find that there are functions available on your device that are not described in these Operating Instructions or vice versa Certain illustrations may also d...

Page 36: ...ding on electrode type current socket for electrode holder or grounding cable current socket for electrode holder or grounding cable TIG welding current socket for grounding cable current socket for w...

Page 37: ...capacity indicator shows the state of charge of the battery Battery fully charged Battery capacity 75 Battery capacity 50 Battery capacity 25 Battery discharged Charge the battery now shows the operat...

Page 38: ...function is activated only possible on TIG devices during the TIG welding process 10 Setting value button for selecting the desired setting value 1 11 Status indicators display various operating mode...

Page 39: ...the housing etc 6 Press the On Off button for at least two seconds to turn on the power source the welding current indicator lights up the display shows the specified welding current MMA welding 1 Use...

Page 40: ...ctivated 80 Starting current 80 A SoftStart 135 Starting current 135 A HotStart 200 Starting current 180 A HotStart maximum current limit reached I A t 90A 0 5 s 1 s 1 5 s 120A Example of HotStart fun...

Page 41: ...rc This largely prevents the rod electrode from sticking Setting the arc force dynamic 1 Press the setting value button until the arc force dynamic indicator lights up 2 Turn the adjusting dial until...

Page 42: ...whose temperature is raised by the continuous heat I 2 Reduced current phase intermediate lowering of the welding current in order to prevent any local overheating of the base material Fixed parameter...

Page 43: ...the specified reduced current I 2 1 Place the tungsten electrode onto the workpiece and then pull the torch trig ger back and hold shielding gas flows 2 Raise the tungsten electrode start of welding...

Page 44: ...over Observe the safety rules of the gas cylinder manufacturer 1 max 5 bar 72 psi 2 Preparation 1 Press the On Off button for at least two seconds to turn off the power source the indicators go out 2...

Page 45: ...r plug 1 Press the torch trigger shielding gas flows 2 Set the desired gas flow rate on the pressure regulator 3 Release the torch trigger TIG welding 1 Select TIG welding with the welding process but...

Page 46: ...Welding 2 During welding raise the welding torch The arc length is increased significantly 3 Lower the welding torch The arc length is decreased significantly This triggers the TIG Comfort Stop funct...

Page 47: ...h TIG Comfort Stop function activated 1 Gas pre flow 2 Gas post flow Downslope The downslope time tdown is 0 5 seconds and cannot be adjusted Gas post flow The gas post flow can be changed in the Setu...

Page 48: ...g on the set dcY duty cycle time drops back to the base current I G This results in an average for the main current of I 1 During TIG pulsing small sections of the welding location melt quickly and th...

Page 49: ...s are being tacked tAC I 1 I t tup tdown I S I E Tacking function welding current curve Key tAC Duration of pulsed welding current for the tacking process I S Starting current I E Final current tup Up...

Page 50: ...etup menu is displayed Changing weld ing parameters 1 Turn the adjusting dial to select the required parameter 2 Press the adjusting dial to display the preset value of the parameter 3 Turn the adjust...

Page 51: ...ry setting 45 volts Software version The full version number of the currently installed software is spread across a number of displays and can be retrieved by turning the adjusting dial Automatic swit...

Page 52: ...is only available in 4 step mode tri 4t Factory setting 50 Final current I End 1 100 percent This parameter is only available in 4 step mode tri 4t Factory setting 50 Gas post flow time Gas Post flow...

Page 53: ...ion number of the currently installed software is spread across a number of displays and can be retrieved by turning the adjusting dial Automatic shutdown time Shut down 300 900 seconds OFF If the pow...

Page 54: ...Open circuit voltage is limited to 14 V The VRD indicator lights up Example no risk ensues if both welding sockets are touched acci dentally at the same time VRD is not active The welding circuit res...

Page 55: ...lectrically charged components such as capacitors have been discharged WARNING Danger from incorrect operation and work that is not carried out properly This can result in serious personal injury and...

Page 56: ...Every 2 months Clean the air filter if fitted 1 56...

Page 57: ...st only be carried out by trained and qualified personnel Read and understand this document Read and understand all the Operating Instructions for the system compon ents especially the safety rules WA...

Page 58: ...After Sales Service NOTE Before removing the rechargeable battery pack the power source must be dis connected from the battery charger Ensure that the power source is completely discharged 1 2 1 Remo...

Page 59: ...e carrying handle 6 2 1 1 Press front and rear outwards remove device casing 7 CAUTION Fire hazard due to short circuit of the battery If the battery is short circuited sparks may be generated and the...

Page 60: ...ORTANT Insulate the terminated cable lug well 8 2 2 2 2 2 2 3 1 Disconnect 16 pin connector X1 from the bat tery pack remove 6 TX 20 screws remove the rechargeable battery pack 9 10 Dispose of the dev...

Page 61: ...e use a suitable measuring instrument to check that electrically charged components such as capacitors have been discharged WARNING Danger from incorrect operation and work that is not carried out pro...

Page 62: ...possible that several error numbers are present These appear when turning the adjusting dial Make a note of the error numbers shown in the display and of the serial number and configuration of the po...

Page 63: ...it has been stored for too long without being charged Charge the battery now Battery operation is possible again above 25 capacity If charging is no longer possible contact After Sales Service Contro...

Page 64: ...se The fan in the power source is faulty Contact After Sales Service Insufficient cooling air intake Ensure adequate air supply Air filter is dirty Clean air filter Cause Remedy Cause Remedy Cause Rem...

Page 65: ...Incorrect electrode polarity Reverse electrode polarity refer to manufacturer s instructions Poor grounding earthing connection Fasten earthing clamps directly to workpiece Setup parameters not ideal...

Page 66: ...approx 2 to 3 bars on the charging status indication Relative humidity Up to 50 at 40 C 104 F Up to 90 at 20 C 68 F The surrounding air must be free from dust acids corrosive gases or substances etc...

Page 67: ...A Rapid charging current 18 A Battery capacity 15 Ah Battery type Li ion Standard charging 90 min Rapid charging 50 min Weld time 2 5 mm Electrode 21 27 pcs 3 25 mm Electrode 9 12 pcs Welding current...

Page 68: ...Protection class IP 23 Type of cooling AF Dimensions L x W x H 435 x 160 x 310 mm 17 1 x 6 3 x 12 2 in Weight 11 4 kg 25 1 lb Max shielding gas pressure 5 bar 72 psi 1 D C Duty cycle 68...

Page 69: ...Charger 69...

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Page 71: ...cribed here until you have fully read and understood the following documents these operating instructions all the operating instructions for the system components of the power source especially the sa...

Page 72: ...gn is located inside the device It must NOT be removed or painted over The discharge time of the capacitors is approx one minute Intended use The charger is designed to charge the power sources listed...

Page 73: ...also applies if the generator in question is an inverter NOTE The voltage delivered by the generator must never exceed the upper or lower limits of the mains voltage tolerance range Details on the ma...

Page 74: ...a switch cabinet or a similar sealed area then forced air ventilation must be provided to ensure adequate heat dissipation There should be an all round clearance of 10 cm 3 9 in around the charger 10...

Page 75: ...ructions or vice versa Certain illustrations may also differ slightly from the actual controls on your device but these controls function in exactly the same way Connections and components 1 2 3 1 Mai...

Page 76: ...ng Once connected the battery capacity indicator on the power source flashes to indicate the current state of charge the battery is being charged 2 Select Quick Charge mode if required details on the...

Page 77: ...charged and the battery charger switches to conservation charging mode Deactivation 1 Press the QUICK CHARGING button again Charging mode resumes Conservation charging Starts automatically once the ba...

Page 78: ...surface different wall plugs and screws are needed to fit the wall bracket Wall plugs and screws are therefore not included in the scope of supply The in staller is responsible for selecting the corre...

Page 79: ...ry fault Contact After Sales Service Cause Remedy Error flashing mains flashing Mains fault overvoltage or undervoltage Check mains supply voltage see Technical data Cause Remedy Error lit mains lit C...

Page 80: ...rt 20 C to 55 C 4 F to 131 F Recommended temperature range during charging 4 C to 40 C 39 2 F to 104 F Recommended temperature range during storage 0 C to 20 C 32 F to 68 F When placing in storage the...

Page 81: ...ctor Maximum permitted mains impedance at the interface PCC to the public grid None EMC emission class A Mark of conformity CE Output voltage range 30 58 V DC Output current max 18 A DC Output power m...

Page 82: ...nd conductor Maximum permitted mains impedance at the interface PCC to the public grid None EMC emission class A Output voltage range 30 58 V DC Output current max 18 A DC Output power max 1000 W Cool...

Page 83: ...ss I with ground conductor Maximum permitted mains impedance at the interface PCC to the public grid None EMC emission class A Output voltage range 30 58 V DC Output current max 15 A DC Output power m...

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Page 88: ...Froniusstra e 1 4643 Pettenbach Austria contact fronius com www fronius com Under www fronius com contact you will find the adresses of all Fronius Sales Service Partners and locations spareparts fro...

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