Fremco MultiFlow RAPID Operating Manual Download Page 1

Page: 1 / 43

Valid from 12.01.2021
Rev. 1.0

FREMCO A/S

ELLEHAMMERVEJ 14

DK9900 FREDERIKSHAVN, DENMARK

VAT NO.: DK30815416

TEL45 7230 1213

[email protected]

WWW.FREMCO.DK

Operating manual

Responsible manufacturer: Fremco A/S

Machine: PowerFlow RAPID & MultiFlow RAPID

This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco.

PowerFlow RAPID

MultiFlow RAPID

For single cable

For both single cable and relining

Summary of Contents for MultiFlow RAPID

Page 1: ...NE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK Operating manual Responsible manufacturer Fremco A S Machine PowerFlow RAPID MultiFlow RAPID This is the original operating manual for PowerFlow RAPID and...

Page 2: ...HYSICAL DIMENSIONS IN METRIC UNITS 11 3 4 2 PHYSICAL DIMENSIONS IN IMPERIAL UNITS 11 3 4 3 PNEUMATICS 11 3 4 4 HYDRAULICS 12 3 4 5 NOISE 12 3 5 OPERATING POSITIONS LOCATION AND ARRANGEMENT 12 3 6 USER...

Page 3: ...2 1 CLEANING AND ORDER 26 7 2 2 CORRECTIVE MAINTENANCE 27 7 2 3 REPAIR 27 7 3 SERVICE AND REPAIR ADDRESS 27 7 4 DISCONNECTION AND DEPRESSURIZATION OF ENERGY SOURCES 28 7 5 MAINTENANCE SCHEDULE 29 7 5...

Page 4: ...EDERIKSHAVN DENMARK VAT NO DK30815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 10 EC DECLARATION OF CONFORMITY 40 11 APPENDIXES 41 11 1 HYDRAULICS SCHEMATICS 41 11 2 PNEUMATICS SCHEMATICS...

Page 5: ...ally included when you purchase your Fremco fiber blowing machine you automatically get our 12 months warranty You can then claim your additional 24 months warranty at any point during the following t...

Page 6: ...g and maintenance of the machine Accessibility The instructions are to be kept in a location known to the staff and must be easily accessible for the operators and maintenance personnel Knowledge It i...

Page 7: ...RAL 2 1 MANUFACTURER The machine is manufactured by Company name Fremco A S Company address Ellehammervej 14 DK 9900 Frederikshavn 2 2 THE MACHINE S DESIGNATION The machine s complete designation is P...

Page 8: ...00 FREDERIKSHAVN DENMARK VAT NO DK30815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 2 4 MACHINE MARKINGS The machine is equipped with the following safety markings Hand crush hazard symbol...

Page 9: ...is constructed for blowing fiber optic cables into microducts MultiFlow RAPID can also be used to reline multiple microducts The machine may only be used for these exact purposes PowerFlow RAPID has...

Page 10: ...s are undamaged There is no damage to any pressure caring component The machine is mounted placed in a stable and secure manner regarding its foundation and general surroundings The required energy su...

Page 11: ...PowerFlow RAPID MultiFlow RAPID Length 38 Length 41 Width 16 Width 16 Height 20 Height 20 Weight 99Ibs Weight 112Ibs 3 4 3 PNEUMATICS Air consumption up to 10 m3 min free air per minute at max 16 bar...

Page 12: ...in an increased noise level In addition to noise generated by the machine the noise produces by additional process equipment e g the compressor or hydraulic pump 3 5 OPERATING POSITIONS LOCATION AND...

Page 13: ...max hydraulic oil pressure 110 BAR 1595 PSI Enables speed and torque adjustment Handle moves forward backwards Attach the end of the hose with the yellow markers to the hydraulic unit Air valve Contr...

Page 14: ...EU DIN 3238 claw coupling is mounted by default The US claw can be found in the box Safety valve Air over pressure relief valve Set to release pressure above 16 BAR 230 PSI Handle for spindle Rotate c...

Page 15: ...speed of fiber passing the counter Blue button resets total meter counter 3 7 MACHINE ASSEMBLY AND ADJUSTMENT Parts in the Flex block RAPID Duct holder inserts and adaptors are chosen according to th...

Page 16: ...mounted properly the lock mechanism will be shown Picture 3 To dismount the Flex block RAPID repeat the process backwards 1 2 3 4 Adjusting the Flex block RAPID Before any fiber blowing job ensure tha...

Page 17: ...osened moved away Pull the round hand knob on top of the flex block RAPID upwards and and pull away from the operational side to open the flex block RAPID Picture 2 Now continue with the duct holder a...

Page 18: ...a hold to run system This means that the operator must perform a continuous actuation on the joystick on the hydraulic control unit in order for the machine to produce movement If the actuation cease...

Page 19: ...e form of safety glasses and safety shoes must be used during daily operation of the machine Do NOT wear any loose clothing jewellery scarves etc while operating the machine During maintenance and rep...

Page 20: ...or lubricants Before service and repair or maintenance ensure the following The machine has been disconnected from its energy supply Accumulated energy has been relieved The proper PPE is being used 4...

Page 21: ...up and operation to be performed under the following conditions Operations are initiated and monitored by trained personnel Operation can be ceased from the control panel 4 2 5 IN CASE OF EMERGENCY In...

Page 22: ...ed in the machine s use handling etc through reviewing the operating manual operating instructions and workplace instructions Operators must be familiar with the location of secure access ways 5 2 MAI...

Page 23: ...al requirements and regulations Before initiating fiber blowing it is important that the operator fixes the machine on e g a trolley or a box 6 2 START STOP Before initiating operation the operator mu...

Page 24: ...CS CONNECTED HYDRAULICS DISCONNECTED Push the joystick towards yourself to make the fiber cable go forward To reverse fiber cable push the joystick away from yourself Use the hand knobs to adjust the...

Page 25: ...eeds the machine with a fiber optic cable by passing it through the inlets chain drive and Flex block RAPID After the operation has been completed the fiber optic cable is manually removed from the ma...

Page 26: ...s before starting work Machine personnel must exercise extra caution when the machine is in operation if they have disassembled the machine or are handling spare parts or tools Following completion of...

Page 27: ...the case of unreadable or indistinct information and warnings these must be immediately replaced with new ones 7 2 3 REPAIR Maintenance personnel must be informed of the location of potential hidden h...

Page 28: ...ydraulic Power Pack Depressurise the hydraulic system by moving the hydraulic control unit joystick forwards and backwards two times this may make the machine s chains move a little Depressurise the p...

Page 29: ...re undamaged and correctly mounted Visual inspection 5 Check that warning signs are intact Visual inspection 6 Check that the chain is intact and undamaged Visual inspection 7 Perform daily cleaning t...

Page 30: ...cleaning agent with the chains removed PPE for inspection and maintenance Gloves for protection against hydraulic fluids and lubricating oil Safety glasses Annual inspection and maintenance Annual ins...

Page 31: ...e lubricated using a suitable chain lube spray Spray a thin coat of chain lube between the chain and chain support rail along the full length of the support rail and on both sides of chains top and bo...

Page 32: ...e the chains and sprockets must be replaced Indications of worn chains and sprockets The chains have clear and deep wear marks from the chain support rail The rubber on the chains have large deformati...

Page 33: ...ets 7 5 6 SPINDLE LUBRICATION Lubricate the spindle with multipurpose grease To start screw the spindle handle all the way up to expose the threads and lift it off Now brush a light coat of grease ont...

Page 34: ...important to replace spare parts when they are no longer viable for use This should be checked during the daily weekly monthly or annual inspection and maintenance of the machine Cable sealings Cable...

Page 35: ...esignated reseller in your country Air water tight plug for microducts This part is used for relining with the MultiFlow RAPID Relining and is available in multiple sizes Spare parts can be ordered th...

Page 36: ...ar with the larger machines PowerFlow RAPID MultiFlow RAPID o Airflow 8000 12000 l min o Pressure 8 12 bar Never exceed the recommended air pressure 2 Take note of the distance marking on the fiber ca...

Page 37: ...ended amount of lubrication Add 1 3 sponges after the lubrication has been applied Apply air pressure The extra sponge sponges hold the lubrication allowing for a smooth application of lubrication to...

Page 38: ...to the flex block RAPID CAUTION Check continuously that the drum is turning smoothly If not check the pressure of the top chain on the fiber cable Increase the pressure if necessary 8 5 USE OF WATER F...

Page 39: ...dismantling the machine a plan must be prepared detailing this purpose The plan must include a risk assessment for the work as well as for the disposal of machines and machine parts 9 2 SCRAPPING The...

Page 40: ...rson authorized by the manufacturer to compile the technical file Name Jacob Lindrup K hn Address Ellehammervej 14 Postal code and city DK 9900 Frederikshavn Hereby declares that machine type PowerFlo...

Page 41: ...P a g e 41 FREMCO A S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN DENMARK VAT NO DK30815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 11 APPENDIXES 11 1 HYDRAULICS SCHEMATICS...

Page 42: ...P a g e 42 FREMCO A S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN DENMARK VAT NO DK30815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 11 2 PNEUMATICS SCHEMATICS...

Page 43: ...P a g e 43 FREMCO A S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN DENMARK VAT NO DK30815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 11 3 DRAWINGS OF MECHANICAL CONSTRUCTION...

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