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Fremco 103-10041, Operating Manual

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Fremco 103-10041 Operating Manual Download Page 1

Valid from 01.07.2021 | Rev. 1.0 

From Serial No. 9328.1193 

 

 

 

FREMCO A/S

 

ELLEHAMMERVEJ 14 

|

 DK9900 FREDERIKSHAVN, DENMARK 

|

 VAT NO.: DK30815416 

TEL45 7230 1213 

|

 [email protected] 

|

 WWW.FREMCO.DK 

THIS MATERIAL IS COPYRIGHT PROTECTED 

 

 

 

 

Responsible manufacturer: Fremco A/S 
Machine: MiniFlow RAPID 

 

 

 

 

 

 

This is the original operating manual for MiniFlow RAPID from Fremco.

 

 

   MiniFlow RAPID

 

   

 

    For fiber dimension 3-12 mm 

      

    

 

 

 

 

Operating manual  

101-10031 Operating Manual  
2016-06-15 EN 

From Serial No. 9328.1193 

 

 

Summary of Contents for 103-10041

Page 1: ...NE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK THIS MATERIAL IS COPYRIGHT PROTECTED Responsible manufacturer Fremco A S Machine MiniFlow RAPID This is the original operating manual for MiniFlow RAPID f...

Page 2: ...SUPPLY OF COMPRESSED AIR AND HYDRAULIC PRESSURE 9 9 FIBER CABLE BLOWING 10 10 MAINTENANCE 11 10 1 CHAIN MAINTENANCE AND ADJUSTMENT 11 11 MACHINE OVERVIEW 13 12 OPERATION 14 12 1 PREPARING OPERATION 1...

Page 3: ...tically included when you purchase your Fremco fiber blowing machine you automatically get our 12 months warranty You can then claim your additional 24 months warranty at any point during the followin...

Page 4: ...Applicable from machine serial number 9328 1193 Accessibility The instructions are to be kept in a location known to the staff and must be easily accessible for the operators and maintenance personnel...

Page 5: ...S Company address Ellehammervej 14 DK 9900 Frederikshavn 2 2 THE MACHINE S DESIGNATION The machine s complete designation is MiniFlow RAPID 2 3 MACHINE PLATE The machine plate is situated on the back...

Page 6: ...Item No 101 10031 Micro cable diameter 3 12 mm Micro duct diameter 7 20 mm Blowing distance Up to 3 5 km 11485 ft Blowing speed Up to 100 m min 325 ft Pushing force 0 40 kg Max air temperature 60 c 1...

Page 7: ...WWW FREMCO DK 3 2 HYDRAULIC CONTROL UNIT Manufacturer Fremco A S Ellehammervej 14 9900 Frederikshavn Denmark Item No 103 10041 Hydraulic connection 0 125 bar 17 l min Max pressure 125 bar Manometer 1...

Page 8: ...ng junction block is properly connected to the microduct and that the cable is placed correctly between the chains Make sure you do not touch the cable too close to the machine because you risk gettin...

Page 9: ...re intended It is very important to use the correct adaptor plates If the adaptor plates do not fit the duct dangerous situations may occur 7 MOUNTING Make sure to place the machine on a stable founda...

Page 10: ...le too hard into the duct because it is the supplied compressed air that must lead the cable forward inside the duct Use the Pushing Power Indicator PPI on the MiniFlow RAPID to monitor the pushing fo...

Page 11: ...aned and the chains should be lubricated It is also recommended to spray the machine with an anti corrosion oil Store the machine in a dry and dust free environment It is strongly recommended to use o...

Page 12: ...an be lifted only 3 5 mm from the chain support rail Chain tension can vary on different positions on the chain Rotate chain and check in several positions B A Lubricate the Chain Use a good quality w...

Page 13: ...PHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 11 MACHINE OVERVIEW Digital counter speed and distance Pushing Power Indicator PPI Air valve Connections for hydraulics and compressed air Inlet guide...

Page 14: ...arts if necessary Does the diameter of the nylon inlet guide bush fit the actual fiber cable ensuring fiber cable entry in the middle of the chain groove Size can be wrong Extensive wear can make the...

Page 15: ...ean Lubricating the duct 1 Remember to clean the duct prior to lubricating it 2 Apply one sponge at the desired depth See guideline on FlowLUB 3 Add desired amout of FlowLUB 4 Apply one more sponge cr...

Page 16: ...ith oil through the holes in the chain covers Be careful not to add too much since lubricant on the chain rubber profile decreases friction between chain and fiber cable dramatically Many rubber parti...

Page 17: ...the PPI indicator can be adjusted This can be necessary when the machine has been in operation for some time Use a 5 mm hex key to adjust the Allen screw placed behind the hole above the lifting hand...

Page 18: ...WWW FREMCO DK 14 CHANGING ADAPTOR PLATES The brass adaptor plates can be changed without the use of tools Click the adaptor plates into position Ball lock top Ball lock bottom The adaptor plates are...

Page 19: ...CHAIN SUPPORT RAILS Remove the chain support rail Check for wear and replace if necessary Remove the chain wheel from its position Remove the chain covers Remove the upper part by unscrewing the two A...

Page 20: ...CO DK 16 INITIAL ADJUSTMENT OF JOYSTICK 16 1 PREPARATION Connect the hydraulic MultiPower Pack to the control valve Connect the control valve to the machine Start the hydraulic power unit according to...

Page 21: ...S FREMCO DK WWW FREMCO DK 16 2 ADJUSTMENT Turn the SPEED valve handle clockwise to full stop zero speed 1 A Turn the POWER valve handle clockwise to full stop full power 2 A Activate the joystick to f...

Page 22: ...1213 SALES FREMCO DK WWW FREMCO DK Turn the POWER valve handle counterclockwise until the machine stops 5 A Turn off the hydraulic MultiPower Pack 8 A Turn the POWER valve handle clockwise until the...

Page 23: ...0815416 TELEPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 17 OPERATING THE JOYSTICK Preparation Make sure air supply is connected Make sure that the fiber cable and the duct are in place in the blo...

Page 24: ...Only add power when the cable loses speed 2 A Activate the joystick to forward operation 1 A Adjust to appropriate speed by turning the SPEED valve handle look at speed m min read out The operator nee...

Page 25: ...EPHONE 45 7230 1213 SALES FREMCO DK WWW FREMCO DK 17 1 IMPORTANT NOTE REGARDING POWER AND SPEED ADJUSTMENT Please be aware that POWER oil pressure and SPEED oil flow can vary during operation due to v...

Page 26: ...fies basic terminology principles and a methodology for achieving safety in the design of machinery It specifies principles of risk assessment and risk reduction to help designers in achieving this ob...

Page 27: ...terminology principles and a methodology for achieving safety in the design of machinery It specifies principles of risk assessment and risk reduction to help designers in achieving this objective Eur...

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