Franklin Fueling Systems KWIK TRIP EVO 5000 Page 7 Installation And Application Manual Download

Page: 7 / 84

Introduction

This guide is specifically for Kwik Trip

for installing EVO

550 and EVO

5000 Automatic Tank

Gauges (ATGs).

Applicable documentation

The following list includes documents that may be useful. They, and other applicable FFS
documents, are available at: www.franklinfueling.com:

Document

Part number

Fuel Management System Programming Guide T5 Series

000-2142

T5 Series Fuel Management System Installation Guide

000-2150

Fuel Management System Operator's Guide T5 Series

000-2151

TS-550/5000 evo™ Fuel Management System Installation Guide

000-2170

Fuel Management System Operator’s Guide TS-550 evo™

and TS-5000 evo™

000-2171

TS-550/5000 evo™ Quick Reference Guide

000-2172

Fuel Management System Programming Guide TS-550 evo™

and TS-5000 evo™

000-2173

UPP Piping Systems ElectroFusion Welding Instructions

408001007

UPP Piping Installation Guide Overview

408001016

Polyethylene Tank Chamber/Sump Installation Guide

408001028

Digital Inventory & Leak Detection Probes Installation Guide

409723001

DEF Recirculation Guide Application Guide

AG-015

MAG VFC Installation and Owner's Manual

228001101

Smart Controller I Installation Guide

223987101

Diesel Exhaust Fluid Pump Motor Assembly Replacement Guide

403395001

Diesel Exhaust Fluid Pumping Accessories Installation Guide

403414001

Summary of Contents for KWIK TRIP EVO 5000

Page 1: ...EVO TM 550AND EVO TM 5000 AUTOMATICTANK GAUGES KWIKTRIPTM INSTALLATIONAND PROGRAMMINGAPPLICATION GUIDE ...

Page 2: ...r the products We make no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Copyright 2018 Franklin Fueling Systems Madison WI 53718 All world rights reserved No part of this publication may be stored in a retrieval system transmitted or reproduced in any way including but not limited to pho...

Page 3: ...und 9 Relay output wiring optional 9 Emergency generator applications optional 10 AC input module ACI 12 AC input module specifications 12 Dispenser hook signals 12 Standard installation materials 13 Cables required for liquid level probes VFMs 4 20 mA sensors 13 Cable or wire for 2 wire or 3 wire sensors 13 Wires required for the ATGs 13 Circuit breaker 13 Weatherproof junction boxes 14 Conduit 1...

Page 4: ...C controllers diagram 38 Fuel management system 39 Fuel management system continued 40 Fuel management system continued 41 Fuel management system continued 42 Fuel management system continued 43 Fuel management system continued 44 Fuel management system continued 45 Fuel management system continued 46 Typical Kwik Trip site setup 46 Fuel management system continued 47 Fuel management system contin...

Page 5: ...ng 66 Required equipment 66 Line stability test 67 LS 500 reports 67 LS 500 line leak reports 67 Alarms 68 LS 500 alarms and warnings 68 Alarms during the learn process 68 Alarms during operation 69 Test result alarms 71 Clearing alarms 72 LS 500 functional testing 73 Enabling or disabling lines 73 Enabling lines 73 Disabling line channels 73 DEF installation 74 FMP TEM wiring 74 EVOTM 5000 ATG Se...

Page 6: ...Intentionally Blank ...

Page 7: ...Guide 000 2170 Fuel Management System Operator s Guide TS 550 evo and TS 5000 evo 000 2171 TS 550 5000 evo Quick Reference Guide 000 2172 Fuel Management System Programming Guide TS 550 evo and TS 5000 evo 000 2173 UPP Piping Systems ElectroFusion Welding Instructions 408001007 UPP Piping Installation Guide Overview 408001016 Polyethylene Tank Chamber Sump Installation Guide 408001028 Digital Inve...

Page 8: ... 1 608 838 8786 1 800 225 9787 USA Technical Support 1 800 984 6266 UK 44 0 1473 243300 Mexico 001 800 738 7610 China 86 10 8565 4566 Operating precautions FFS equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry prac...

Page 9: ...ls exit the sump and ventilate it with fresh air before you resume working Always have another person standing by for assistance WARNING Follow all federal state and local laws governing the installation of this product and its associated systems When no other regulations apply follow NFPA codes 30 30A and 70 from the National Fire Protection Association Failure to follow these codes could result ...

Page 10: ...4 Intentionally Blank ...

Page 11: ...s property damage and or environmental contamination WARNING Leave a minimum of two inches 5 1 cm of space around the ATG open to allow for ventilation communication port connections conduit and wiring If the ventilation slots located on the sides of the ATG are obstructed the unit may overheat and stop functioning as intended Four mounting tabs are located on the outside corners of the ATG Select...

Page 12: ... bottom of the unit Use the following diagram to help you mount the ATG appropriately Wiring theATG and modules Conduit must only enter the ATG enclosure through the designated knockouts as shown in the following diagram When installing additional modules install non IS modules from left to right from the open slot closest to the power supply and IS modules from right to left In this scenario all ...

Page 13: ...ommunication between the modules and then sends that information to your output devices You can use the optional touch screen LCD or external printer depending on model and configuration as output devices to communicate with your system The CM links to the status lights on the front of the ATG and the LCD via a flexible cable connector Flexible cable connector The flexible cable is installed at th...

Page 14: ... CM s faceplate ATG Specifications Line Voltage 115 230 V 15 10 Frequency Power 50 60 Hz 150 W maximum Storage Temp 20 to 60 C 4 to 140 F Operating Temp 0 to 40 C 32 to 104 F Operating Humidity 0 to 95 non condensing Cleaning Cloth or sponge slightly dampened in mild detergent Splash Resistance Not to be exposed to direct spray splash or drips Location Indoors in an office or in a non hazardous po...

Page 15: ...this dedicated circuit the resulting electrical noise could cause faulty system operation WARNING Make sure that the ATG s power circuit breaker is turned off during any installation Lethal voltages are present inside the ATG which could kill or injure you Also secure the ATG s circuit breaker in the off position and attach a lockout to it which is dated and signed by you to prevent accidental clo...

Page 16: ...Stud 12 AWG 2 1 mm Min Redundant Intrinsic Safety Ground Green Wire 12 AWG 2 1 mm Min Electrical Power Panel shown with cover removed Neutral Ground Bus Circuit Assignment Label Electrical Power Panel Door back side view Black L1 line Wire 14 AWG 1 6 mm Min White L2 neutral Wire 14 AWG 1 6 mm Min Green Gnd ground Wire 12 AWG 2 1 mm Min CU Earth Ground Rod External Alarm Energency Generator Enlarge...

Page 17: ...generator stops running a run report is produced at the ATG which shows the total and hourly fuel consumption rate during the run cycle NOTE You must use dry run relay contacts for this interface because the EVO 5000 ATG supplies 5 VDC digital logic power at the IN input terminals NOTE It is recommended that you use IN 1 GND for Generator 1 fuel supply Tank X and IN 2 GND for Generator 2 fuel supp...

Page 18: ...le When making the connection for the hook signals to the AC Input Module refer to the following diagram and use these guidelines If there are two hooks per dispenser wire the two hooks from Dispenser 1 to AC input channels 1 2 the hooks from Dispenser 2 to AC channels 3 4 etc If there are three hooks per dispenser then wire the three hooks of Dispenser 1 to the AC input channels 1 2 3 and so on E...

Page 19: ...un together within the same conduit and when they do they should have at least 01 inches 25 mm of insulation and a dedicated ground Cable or wire for 2 wire or 3 wire sensors 2 wire or 3 wire sensor wire type THHN TFFN or THWN gas and oil resistant 18 AWG minimum 1500 feet max wire run length can be used when enclosed within rigid metal conduit from the sensor to the ATG Leak detection sensor cabl...

Page 20: ...ically safe IS liquid level probe and leak detection sensor wiring Do not run other non intrinsically safe wiring within the IS pull box Run or inch 12 7 mm or 19 05 mm IS probe or sensor conduit from the manholes to the IS pull box and then run up to four or inch 12 7 mm or 19 05 mm conduits to the ATG s IS conduit knockouts Conduit Rigid metal conduit RMC male NPT threaded use or inch 12 7 mm or...

Page 21: ...ally non reactive to the product in the tank s Apply thread sealant to seal waterproof all outdoor electrical conduit fitting threads including the hole plugs at the weatherproof junction boxes Riser pipes ANSI Schedule 40 or chemically non reactive 4 inch 101 6 mm 8 NPT riser pipes for liquid level probes See the appropriate leak detection sensor installation manual for information on required ri...

Page 22: ... need to create a new tank chart contact Kwik Trip Engineering or FFS Technical Support One web resource for generating tank charts is the web site for Modern Welding Company http www xerxes com library html http www moderntankchart com NOTE The web sites listed are the property of Modern Welding Company Inc and are not affiliated with FFS FFS has no control over the information on or availability...

Page 23: ...pprovals Be certain to provide adequate IS and non IS wire separation Controller Module CM Power Supply Module PS Non IS Modules red IS Modules blue Isolation Barrier TS 5000 evo front view with cover removed TM FFS recommends that each run of IS wiring not exceed 1500 feet 450 m using any 2 conductor shielded cable or the cables wires recommended in the Standard Installation Materials chapter If ...

Page 24: ... the FMP LL3 mag probe order part number TSP C4A Probe Module Specifications Number of Channels 12 Safety Rating Class I Division 1 Group D EEx ia IIA Entity Parameters Uo 28 35 V Io 157 5 mA Co 1 04 uF Lo 1 4 mH Po 1 1 W Probe Module RUN ERR 9 8 7 Blk Red Blk Red Blk Red 12 11 10 Blk Red Blk Red Blk Red 3 2 1 Blk Red Blk Red Blk Red 6 5 4 Blk Red Blk Red Blk Red SHLD BLK RED Non Hazardous Locatio...

Page 25: ...in the hazardous area must be third party certified and have appropriate entity parameters NOTE More than one module is used to continue connections See Module configuration chart later in this chapter 2 Wire Sensor Module Number of Channels 12 Safety Rating Class I Division 1 Group D EEx ia IIA Entity Parameters Uo 6 51 V Io 2 04 mA Co 500 uF Lo 100 mH Po 3 3 mW 2 Wire Sensor Module RUN ERR 9 8 7...

Page 26: ...s located in the hazardous area must be third party certified and have appropriate entity parameters 3 Wire Sensor Module Number of Channels 8 Safety Rating Class I Division 1 Group D EEx ia IIA Entity Parameters Uo 26 25 V Io 98 2 mA Co 1 25 uF Lo 20 mH Po 0 64 mW 4 20mA Input Module RUN ERR BLK RED LSU500 Line Pressure Transducer Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Non...

Page 27: ...e allows The diagrams below illustrate two examples of positive shutdown upon alarm conditions Relay Module RUN ERR NO8 C8 NC8 NO7 C7 NC7 NO6 C6 NC6 NO5 C5 NC5 NO4 C4 NC4 NO3 C3 NC3 NO2 C2 NC2 NO1 C1 NC1 or STP CBS Relay Module disables the hook signal to the pump upon alarm conditions 110 240 VAC Electrical Panel Line Neutral Switching Current 2A Max Switching Power 1500 VA Max NOTE The STP CBS c...

Page 28: ...ply Ethernet RJ 45 Local Network Controller USB Type A External Hewlett Packard Printer Controller Fax Modem RJ 11 Phone Line requires an optional fax modem Controller RS 485 TPI 4 Pin Pluggable Terminal Block 0 2 5 08 mm LS TS DIM external Power Supply Bus Extension CAN 3 Pin Pluggable Terminal Block 0 15 3 81 mm LS TS EXPC Power Supply RS 422 232 Current Loop DB9 Male Dispenser Distribution Box ...

Page 29: ...e pin designations for the RS 232 connectors are as follows ATG RS 232 Comm Port 1 DB9 Connector Female DCE ATG RS 232 Comm Port 2 DB9 Connector Male DTE Pin No Function Input Output Pin No Function Input Output 2 TXA O 1 DCD O 3 RXA I 2 RXA I 5 Signal GND 3 TXA 7 4 DTR I 8 CTS O 5 Signal GND O NOTE Follow the communications setup instructions in the T5 Series Programming Guide ...

Page 30: ...fault Gateway 192 168 1 1 SMTP From address NoReplyStore430 kwiktrip com Host Server KTSMTPMAIL KWIKTRIP COM Port 25 No authentication required for outgoing Time Zone United States Chicago Time Server 192 168 1 1 NTP time server Preferred DNS Server 10 3 10 11 Alternate DNS Server 10 3 10 12 Veeder Root Port 10001 Web Server Secondary Port 8001 COMM 1 Mode Network connection PPP ___ Verify initial...

Page 31: ... Tank layout for Wisconsin locations Unleaded 2 Unleaded Plus 2 Premium Diesel 2 Truck 2 Diesel 2 Auto 2 Premium Diesel 2 E85 or unleaded premium REC Tank layout for Minnesota locations Unleaded 2 Unleaded Plus 2 Unleaded Premium Unleaded Premium REC Diesel 2 Truck 2 Diesel 2 Auto 2 Premium Diesel 2 E85 DEF Tank layout for Iowa locations Unleaded Oxy 87 2 Non Oxy 87 2 Unleaded Premium Diesel 2 Tru...

Page 32: ...anks Lines Disable annual testing on all lines Disable annual compliance on all lines Sensors Should have the following labels Dispenser sump Disp 1 2 sump Interstital sump Unleaded INT Turbine sump Unleaded STP sump Transition sump Transition sump provide direction of the sump ...

Page 33: ...nfiguration except the Veeder Root Port which you can find at Setup Parameters Communications Protocols Veeder Root Port Group Name Parameter Name Parameter Value DNS Server Address Preferred DNS Server 10 3 10 11 Alternate DNS Server 10 3 10 12 Protocol Settings Veeder Root Port 10001 Web Server Secondary Port 8001 System ID The following screens are accessed at the Setup screen Group Name Parame...

Page 34: ...em configuration is pre programmed into the ATGs when shipped and should only be changed if modules are added to or removed from the ATG Probe module Group Name Parameter Name Parameter Value Probe Modules Module 1 Channels 5 Channel 1 Name Unlead Probe Type FMP LL3 Channel 2 Name Unlead Plus Probe Type FMP LL3 Channel 3 Name Premium Probe Type FMP LL3 Channel 4 Name Diesel 2 Probe Type FMP LL3 Ch...

Page 35: ...d Yes Active State High Action None Channel 4 Name Premium Hook Enabled Yes Active State High Action None Channel 5 Name Diesel 2 Hook Enabled Yes Active State Low Action Alarm Channel 6 Name Diesel 2 Truck Hook Enabled Yes Active State High Action None Channel 7 Name Prem Diesel Hook Enabled Yes Active State Low Action Alarm Channel 8 Name Prem Dsl 2 Truck Hook Enabled Yes Active State High Actio...

Page 36: ...l 7 Name Prem DSL Auto STP sump Monthly Compliance Yes Channel 8 Name Prem DSL Truck STP sump Monthly compliance Yes Channel 9 Name DEF STP Sump Monthly Compliance Yes Channel 10 Name Disp 1 2 Sump Monthly compliance Yes Channel 11 Name Disp 3 4 Sump Monthly Compliance Yes Channel 12 Name Disp 5 6 Sump Monthly compliance Yes Module 2 Channels 12 Channel 1 Name Disp 7 8 Sump Monthly Compliance Yes ...

Page 37: ... Monthly Compliance Yes Channel 11 Name Disp 25 SAT Sump Monthly Compliance Yes Channel 12 Name Disp 26 sump Monthly Compliance Yes Module 3 Channels 12 Channel 1 Name Disp 26 SAT sump Monthly Compliance Yes Channel 2 Name UNL INT Monthly Compliance Yes Channel 3 Name UNL PLUS INT Monthly Compliance Yes Channel 4 Name Premium INT Monthly Compliance Yes Channel 5 Name DSL 2 INT Monthly Compliance Y...

Page 38: ...eak Detection Channel 4 Name Premium ELLD Service Type Line Leak Detection Channel 5 Name Diesel 2 Auto ELLD Service Type Line Leak Detection Channel 6 Name Diesel 2 Truck ELLD Service Type Line Leak Detection Channel 7 Name Prem DSL Auto ELLD Service Type Line Leak Detection Channel 8 Name Prem DSL Truck ELLD Service Type Line Leak Detection Module 2 Channels 2 Channel 1 Name E 85 ELLD Service Ty...

Page 39: ...ess 1 Group 0 Tank 1 Height 5 00 in Number of Inputs 2 Input 1 Type AC Input Module Channel Unlead North Hook Input 2 Type 4 20mA Input Module Channel Unlead North ELLD Controller 2 Name Unleaded South Controller Enabled Yes Type MagVFC Address 2 Group 0 Tank 1 Height 5 00 in Number of Inputs 2 Input 1 Type AC Input Module Channel Unlead South Hook Input 2 Type 4 20mA Input Module Channel Unlead S...

Page 40: ...annel Premium ELLD Controller 5 Name Diesel 2 Auto Controller Enabled Yes Type Smart 1 Address 5 Group 0 Tank 4 Height 5 00 in Number of Inputs 2 Input 1 Type 4 20mA Input Module Channel Diesel 2 ELLD Input 2 Type AC Input Module Channel Diesel 2 Hook Controller 6 Name Diesel 2 Truck Controller Enabled Yes Type Smart 1 Address 6 Group 0 Tank 4 Height 5 00 in Number of Inputs 2 Input 1 Type AC Inpu...

Page 41: ...mA Input Module Channel Prem DSL Auto ELLD Controller 8 Name Prem DSL Truck Enabled Yes Type MagVFC Address 8 Group 0 Tank 5 Height 5 00 in Number of Inputs 2 Input 1 Type AC Input Module Channel Prem DSL Truck Hook Input 2 Type 4 20mA Input Module Channel Prem DSL Truck ELLD Controller 9 Name E 85 Enabled Yes Type Smart 1 Address 9 Group 0 Tank 6 Height 5 00 in Number of Inputs 2 Input 1 Type AC ...

Page 42: ... Setup Confirmation Update setup Yes No Group Name Parameter Name Parameter Value System Preferences System ID System Configuration Communications Data Logging Mode Disabled AC Input Modules Probe Modules 2 Wire Sensor Modules 4 20mA Input Modules Module 1 Module 2 Channels 3 Channel 1 Name TRUCK PREM DSL ELLD Service Type Line Leak Detection Channel 2 Name E 85 ELLD Service Type Line Leak Detecti...

Page 43: ...llow Communication lights flash when communicating STP SCI STP SCI STP SCI Address with unique slave address Example Slave 3 for controller 3 A B GND A B GND G L1 L2 M1 SUPPLY RETURN M2 HOOK SW2 SW1 STP SCI GND GND G L1 L2 M1 SUPPLY RETURN M2 HOOK SW2 SW1 STP SCI GND GND G L1 L2 M1 SUPPLY RETURN M2 HOOK SW2 SW1 STP SCI GND GND G 1 2 3 4 5 6 7 8 N O SW1 1 2 3 4 5 6 7 8 N O SW2 To other Controllers ...

Page 44: ...9 Yellow Communication lights flash when communicating MidGrade MAG VFC SW2 J23 1 SW3 SW6 0 1 2 3 4 5 6 7 8 9 4 D19 Premium MAG VFC SW2 J23 1 SW3 SW6 0 1 2 3 4 5 6 7 8 9 4 D19 E85 MAG VFC Unleaded MAG VFC 4 Standalone MAG VFC Wiring SW2 O N Address with unique slave address Ex Slave 1 for controller 1 SW2 O N SW2 O N SW2 O N SW2 J23 1 SW3 SW6 0 1 2 3 4 5 6 7 8 9 4 D19 Diesel MAG VFC SW2 O N A B GN...

Page 45: ...mber of Tanks 7 Tank 1 Name Unleaded Type Special 1 Manifolded No Product 1 Delivery Threshold 200 0 gal Theft Threshold 5 0 gal Monthly Compliance No Annual Compliance No Probe Module FMS Probe Module Channel Unlead Probe Type Standard 113 Ratio 1 to 1 tip to head Float Type Ethanol Blends Phase Separation Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water O...

Page 46: ...obe Module Channel Unlead Plus Type Standard 101 Ratio 1 to 1 tip to head Float Type Ethanol Blends Phase Separation Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 0 00 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 84 00 in High Product Level Limit 80 00 in High Water Level Limit 2 in Low Product Volume...

Page 47: ... Probe Module Channel Premium Probe Type Standard 113 Ratio 1 to 1 tip to head Float Type Ethanol Blends Phase Separation Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 00 0 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 97 00 in High Product Level Limit 90 0 in High Water Level Limit 3 in Low Product Vo...

Page 48: ...MS Probe Module Channel Diesel 2 Probe Type Standard 101 Ratio 1 to 1 tip to head Float Type 4 in Diesel Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 0 00 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 97 00 in High Product Level Limit 90 00 in High Water Level Limit 2 00 in Low Product Volume Limit 4 ...

Page 49: ...FMS Probe Module Channel Prem Diesel Probe Type Standard 113 Ratio 1 to 1 tip to head Float Type 4 in diesel Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 0 00 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 97 00 in High Product Level Limit 90 50 in High Water Level Limit 2 00 in Low Product Volume Limi...

Page 50: ...be Module Channel E 85 Probe Type Standard 101 Ratio 1 to 1 tip to head Float Type Ethanol Blends Phase Separation Water Float Yes Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 0 00 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 96 00 in High Product Level Limit 96 00 in High Water Level Limit 2 00 in Low Product Volum...

Page 51: ...Standard 101 Ratio 1 to 1 tip to head Float Type Stainless Water Float No Gradient Calibration number from probe label Product Offset 0 00 in Water Offset 0 00 in Generator Mode Enable No SCALD Enable No Qualify 14 Limits High High Product Level Limit 96 00 in High Product Level Limit 96 00 in High Water Level Limit 2 00 in Low Product Volume Limit 0 0 gal Low Low Product Volume Limit 0 0 gal NOTE...

Page 52: ... These websites are not affiliated with Franklin Fueling Systems Typical KwikTrip site setup 20K unleaded Tank 1 20K unleaded plus Tank 2 10K unleaded Premium Tank 3 12 20K diesel 2 Tank 4 20K diesel premium Tank 5 10K E85 Tank 6 Group Name Parameter Name Parameter Value Fuel Management System Products Product 1 Name Unleaded Type Unleaded Regular Product 2 Name Plus Unlead Type Unleaded Plus Prod...

Page 53: ...ne 1 Name Unlead North Line Submersible Pump Module Power Supply Module Submersible Pump Channel Unlead North Controller Transducer Unlead North ELLD Enable SLLD No Product Unleaded Enable Yes Monthly Compliance Yes Annual Compliance No Pressure Up Test Wait Time 7 sec Catch Pressure Wait Time 3 sec Dispenser Pressure Test No Catch and Sudden Pressure Test No Gross Tests Enable Yes Monthly Tests E...

Page 54: ...t No Gross Tests Enable Yes Monthly Tests Enable Shutdown on Test Fail Fail before Shutdown Yes Yes 2 Annual Tests Enable No Line 3 Name Plus Unlead Line Submersible Pump Module Power Supply Module Submersible Pump Channel Plus Controller Transducer Plus ELLD Enable SLLD No Product Plus Unleaded Enable Yes Monthly Compliance Yes Annual Compliance No Pressure Up Test Wait Time 7 sec Catch Pressure ...

Page 55: ...Tests Enable Yes Monthly Tests Enable Shutdown on Test Fail Fail before Shutdown Yes Yes 2 Annual Tests Enable No Line 5 Name Diesel 2 Auto Line Submersible Pump Module Power Supply Module Submersible Pump Channel Diesel 2 Auto Controller Transducer Diesel 2 Auto ELLD Enable SLLD No Product Diesel 2 Monthly Compliance Yes Enable Yes Annual Compliance No Pressure Up Test Wait Time 7 sec Catch Press...

Page 56: ...ross Tests Enable Yes Monthly Tests Enable Shutdown on Test Fail Fail before Shutdown Yes Yes 2 Annual Tests Enable No Line 7 Name Prem DSL Auto Line Submersible Pump Module Power Supply Module Submersible Pump Channel Prem DSL Auto Controller Transducer Prem DSL Auto ELLD Enable SLLD No Product PREM DIESEL Enable Yes Monthly Compliance Yes Annual Compliance No Pressure Up Test Wait Time 7 sec Cat...

Page 57: ...ucer Prem DSL Truck ELLD Enable SLLD No Product PREM DIESEL Enable Yes Monthly Compliance Yes Annual Compliance No Pressure Up Test Wait Time 7 sec Catch Pressure Wait Time 3 sec Dispenser Pressure Test No Catch and Sudden Pressure Test No Gross Tests Enable Yes Monthly Tests Enable Shutdown on Test Fail Fail before Shutdown Yes Yes 2 Annual Tests Enable No ...

Page 58: ...IRCULATION APPLICATION DEF NEEDS RECIRCULATION DEF RECIRCULATION TIMEOUT Status Last Changed 02 16 2018 09 19 22 Type Value Timer Current Value 32 00 F Active Below 33 00 F Reset Above 40 00 F Input Is Active Yes Reset On Input Yes Running Time 4 5 min Timer Type Active After Duration 15 0 min Copyright 2004 2016 Franklin Fueling Systems All rights reserved 2 13 0 8614 Page 1 of 1 FFS TS 550 evo C...

Page 59: ... Authentication No Maximum Queue Size 20 Retry Timeout 3600 Watchdog Timeout 30 Enable Debugging No The From address contains the store number and is specific to the installation site System Sentinel AnyWare IP Address Port 80 Path ssa _data ssa_webdata dll Priority Highest Database Connection Database User Name SSAADMIN Database User Password Site ID 0 ...

Page 60: ...ystem Device None Code System power on Action Type Sound Frequency 2800 Hz On Length 250 ms Off Length 250 ms Number of cycles 1 Rule Application Event Sound Name Application Event Sound Enabled No Event Type Application Event Category Any Device Any Code Any Action Type Sound Frequency 2800 Hz On Length 250 ms Off Length 250 ms Number of cycles 2 ...

Page 61: ... Action One Pulse Rule Gas Overfill Alarm Activate Name Overfill Alarm Activate Enabled Yes Event Type Alarm Occurred Category FMS Device Tank Device ID Any Code High Product Level Action Type Relay Module Power Supply Module Channel EXT Alarm Gas Action One Pulse Rule Diesel Overfill Alarm Activate Name Enabled DSL Overfill Alarm Activate Yes Event Type Alarm Occurred Category FMS Device Tank Dev...

Page 62: ...ype Alarm Occurred Category FMS Device Any Code Extended Hook Signal Event Type Alarm Occurred Category FMS Device Any Code Extended Run Event Type Alarm Occurred Category FMS Device Any Code Failed to Catch Pressure Event Type Alarm Occurred Category FMS Device Any Code Failed to Pressure Up Event Type Alarm Occurred Category FMS Device Any Code Float Missing Event Type Alarm Occurred Category FM...

Page 63: ...otor Event Type Alarm Occurred Category FMS Device Any Code No Probe Detected Event Type Alarm Occurred Category FMS Device Any Code Open Circuit Event Type Alarm Occurred Category FMS Device Any Code Precision Leak Test Failed Event Type Alarm Occurred Category FMS Device Any Code Pressure Transducer Fail Event Type Alarm Occurred Category FMS Device Any Code Probe Synchronization Error Event Typ...

Page 64: ...ail Action Type E Mail Address helpme kwiktrip com Content Generated Template HTML Rule 2 Wire Sensor Alarm Email Name 2 Wire Sensor Alarm Email Enabled Yes Event Type Alarm Occurred Category FMS Device 2 Wire Sensor Channel Device ID Any Code SN2 Sensor On Action Type E Mail Address helpme kwiktrip com Context Generated Template HTML Example wiring ATG wiring ...

Page 65: ...59 Typical wiring cabinet layout ...

Page 66: ...60 Intentionally Blank ...

Page 67: ...itional option will show up to indicate if TPI or relay will be used Submersible Pump Channel Select the channel that the submersible controller is connected to Transducer Select the transducer installed in the line Enabled Select yes Pressure Up Test Wait Time Default is 4 Seconds This is the time that the gauge waits for the line to pressure up above 12 PSI Catch Pressure Wait Time Default is 2 ...

Page 68: ... Lines Refer to Fuel Management System Programming Guide T5 Series 000 2142 for information on gaining Administrator privileges NOTE Complete the Pre Operation Line Testing chapter prior to starting the Learn Process NOTE No dispensing can take place during the Learn Process If product is dispensed while Learning stop the process by pressing the Stop button NOTE DO NOT submerse or block the TS ALC...

Page 69: ... applicable error message and the Not Learned indicator will remain active Refer to the Alarms chapter of this guide for information on troubleshooting any errors that are displayed 6 Once the line has been successfully learned the line will automatically be enabled Leave the leak generator open The ATG will automatically begin a gross leak test If the line was learned properly it will detect the ...

Page 70: ...calibrated leak decay curve is being recorded Mod Range error line too big ATG detects a pressure drop that is too small Learned The line has been learned Line status and control screens The status of each line channel can be viewed at any time by navigating to the Line Status or Control screens To get to the Line Status or Control screens go to FMS Status Lines or FMS Control Lines LS500 status s...

Page 71: ...g the Line Status Summary screen remember to enable Auto Refresh The Auto Refresh button will allow the on screen results to be automatically updated The screen update depends on the user defined parameter Refresh Rate found on the Configuration page The Line Control screen will automatically update line information Administrator privileges will be necessary to use the Line Control screen For inst...

Page 72: ...wired calibrated and are operational and in accordance with their respective installation and operation procedures It also assumes that all T5 programming has been completed accurately IMPORTANT The STP connected to the line being tested will need to be activated by lifting the appropriate product dispenser handle Verify that all STP s and pump controllers are installed calibrated and operational ...

Page 73: ...nge more than 5 PSI in 5 minutes proceed to the learn process If the pressure changes more than 5 PSI purge the lines again and re test LS 500 reports Line test reports are available on demand from the ATG or using TSA The reports can also be set in the rules Several report options may be used to print or save generated reports For more information on reports in general please refer to either the ...

Page 74: ...le to help you correct a warning or alarm please contact FFS Technical Support at 1 800 984 6266 LS 500 alarms and warnings Alarms during the learn process Alarm Symptom Possible Cause Resolution Failed to pressure up STP is not turning on Verify that the 4 20 transducer is a relay TPI input Check the programming Is the pump controller powered on Check the controller If controlled by a relay is th...

Page 75: ...ed delay when STP turned on Clogged STP intake Investigate force a manual test and observe pressure STP is not turning on Verify that the 4 20 transducer is a relay TPI input Check the programming Is the pump controller powered on Check the controller If controlled by a relay is the common of the relay wired to 110 V Test the voltage on the relay common Is another STP turning on Check the other ST...

Page 76: ... test 3 times consecutively Monitor line pressure using a pressure gauge investigate for faulty check valve Extended Hook Signal Hook signal was applied for more than 4 hours Dispenser hook signal on steady Verify that all handles are down test AC inputs to determine which is giving a signal Pressure Transducer Fail Communication failure to transducer Wiring Check wiring connections at the ATG jun...

Page 77: ...Temperature Instability Temperature fluctuations cause pressure variances Check for leaks force leak test to verify Improper Calibration Line not properly bled to zero during calibration Re learn the line follow procedures Air was not bled out of the line prior to calibration Purge the line re learn Air in line Line left open or air elimination loop failing Purge the line Abort no indication Dispe...

Page 78: ...d observe pressure Clearing alarms Clearing an ATG of alarms is important because depending on how the T5 ATG has been set up alarms can disable channels start an annunciator or stop a line test underway Administrator privileges will be necessary to clear line alarms on a T5 ATG For instructions on how to obtain an Administrator access level please refer to the Fuel Management System Programming G...

Page 79: ...nel 8 Click OK when prompted 9 If the Annual Functional Test passed by properly detecting the leak please skip this step If the system did not catch the leak and the test failed disable the channel and run the pre operational tests Perform the functional test again If the system still fails to detect the leak please contact FFS Technical Support 1 800 984 6266 Enabling or disabling lines After lea...

Page 80: ...are fully inserted and seated at the end of the connector 3 Insert the 2 black wires into two separate opening of the first connector Make sure the wires are fully inserted and seated at the end of the connector 4 Squeeze each connector together using 8 slip joint pliers position the pliers jaws on the connector perpendicular to the wires and drive the black cap down almost flush to the edge of th...

Page 81: ... Red Blk Red 6 5 4 Blk Red Blk Red Blk Red 4 20mA Input Module RUN ERR Controller Module RUN ERR MODEM TXD DTR RXD DCD LCD PRINTER Power Supply Module RUN ERR 5V 24V POWER L1 N L2 RELAY OUTPUTS NC1 C1 NO1 NC2 C2 NO2 LOW VOLTAGE INPUTS IN1 GND IN2 GND DEF Dispenser Electrical Power Panel TS 550evo Console STP CB 3 5 Magnetic Starter 110 120 volt signal STP CBB 3 5 Magnetic Starter 220 240 volt sign...

Page 82: ...ld weather check that DEF has not partially frozen in the lines Verify that the feed line ball valve is fully open Excessive flow when dispensing Verify that the return ball valve is adjusted per this manual Recirculation doesn t start Double check the module setup as described in this manual especially the 4 20mA module temperature sensor set points If cold weather check that DEF has not frozen i...

Page 83: ...Intentionally Blank ...

Page 84: ...AG 013 r3 ...

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