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Introduction

This procedure describes the tools, methods, and skill 

levels required to install a Healy Systems, Inc. Model 

VP1000-220-IC Vapor Recovery Pump in existing or 

reconditioned dispensers. Only Healy trained and certified 

contractors may perform these retrofits or the warranty will 

be voided. The installer must also be a skilled petroleum 

technician and thoroughly familiar with federal and local 

code requirements for the installation and repair of 

gasoline dispensing equipment. In addition, they shall be 

aware of all the necessary safety precautions and site 

safety requirements in order to assure a safe, trouble-free 

installation. 

Description of Operation

The Healy Systems VP1000-220-IC Vacuum Pump 

is typically mounted in the lower hydraulic area of a 

dispenser or self-contained gasoline pump. It works as 

a component of a complete Stage II system which also 

includes Healy hanging hardware (Figure 1). 

Figure 1: Hanging Hardware

It is intended for use by either OEM dispenser / pump 

manufactures or as an aftermarket retrofit to make existing 

equipment compatible with Healy Systems technology. 

Specifications:

 

1/8 Hp, 220 VAC input, 2 Amp AC

Note: 

 All electrical and hydraulic plumbing fittings referred 

to in these instructions must be UL “listed” or 

“recognized”. 

Note: 

The VP1000-220-IC will increase the current draw 

of the dispenser by 2 amps. 

The preferred mounting position of the VP1000-220-IC 

Vacuum Pump is with the vacuum pump inlet and electrical 

connections facing upwards, towards the top of the 

dispenser (see Figure 2 below). If other mounting positions 

are desired because of mechanical constraints within 

the dispenser, please contact FFS Technical Services at 

1-800-984-6266.

Vacuum Pump Features 

•   Operates at two speeds: Low Speed if one fueling point 

has been activated, or High Speed if both fueling points 

are activated simultaneously.

•   Contains performance protection devices that will shut 

off the vacuum pump and disable dispensing if the 

vacuum pump is not operating properly.

•   Contains internal control and operates as a ‘stand alone’  

Vacuum pump.

•   Contains low temperature activation circuits that turn the 

vacuum pump on at slow speed when the temperature 

drops below 40° F (4º C) to prevent freezing.

IN

OUT

Figure 2: VP1000-220-IC Typical Mounting

Summary of Contents for HEALY VP1000-220-IC

Page 1: ...cations VP1000 220 IC Franklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com Manual Revision Date Changes from previous revision 405177002 3 March 2012 Removed pipe tape material brand reference ...

Page 2: ...nting the Vacuum Pump 7 Installing the VP1000 220 IC System 8 Mounting the Vacuum Pump Electrical Conduit Assembly 8 Non Hazardous Wiring Installation 9 Installing Dispensing Hanging Hardware 11 Hose Adapters 11 Testing the System 11 VP1000 220 IC Troubleshooting 11 VP1000 220 IC Vane Rotor Service Replacement Guide 12 Start Up New Installation Warranty Annual Testing Form 13 ...

Page 3: ... from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing Please refer to the appropriate documentation for any other related equipment for complete installation and safety information Follow all federal state and local laws governing the installation of this product and its associated systems When no other regulations apply follow NFPA...

Page 4: ...trofit to make existing equipment compatible with Healy Systems technology Specifications 1 8 Hp 220 VAC input 2 Amp AC Note All electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized Note The VP1000 220 IC will increase the current draw of the dispenser by 2 amps The preferred mounting position of the VP1000 220 IC Vacuum Pump is with the vacu...

Page 5: ...dy dispenser including dispensers with existing Balance or VacAssist piping Three items are required for complete retrofit installations VP1000 220 IC Vapor kit and Electrical kit Other supplies beyond these items may also be needed to complete your installation i e electrical nipples and possibly additional vapor connections Assorted lengths of UL Listed electrical nipples as well as pipe or elec...

Page 6: ...O D Type L copper tubing in combination with NPT x 5 8 Flare Fittings when connecting to existing dispenser vapor piping NO COMPRESSION FITTINGS ALLOWED Additional connectors or fittings may be required to adapt to the original dispenser piping Vapor Kit Z071V Part Quantity 12 Length type L Copper Tubing 1 1 2 Ball Valve 1 1 2 x 1 4 x 1 2 NPT Tee 1 1 4 NPT Hex Pipe Plug 1 1x1 2 NPT Reducing Bell 1...

Page 7: ...or up to 1 pipe Tape Measure PTFE Pipe Tape 1 2 or 3 8 Ratchet set w Sockets 1 4 through 9 16 3 Extension Dispenser Access Lock out and tag out all electrical power to dispenser being modified Secure dispenser access keys from station management Remove dispenser panels and open doors as required for installation Before Mounting the Vacuum Pump The vacuum pump inlet cover must be accessible for ser...

Page 8: ...er Do not final tighten the mounting bolts at this time 2 Install the Potted Conduit Assembly in an available barrier knockout Figure 9 The potted conduit assembly is used for the electrical conduit transition from the hazardous area into the electronic area where the VP1000 220 IC will be interfaced with existing dispenser electronics 3 The opening required through the vapor barrier for the potte...

Page 9: ... approximately 6 or 15 24 cm Refer to Figure 11 Junction Box Connections for connections from bottom portion of the potted conduit and VP1000 220 IC wires at the explosion proof junction box 3 In the non hazardous portions of the dispenser locate the solenoid valve board that controls the signals AC or DC entering or exiting the product solenoid valves 4 Locate the dispenser wire harness that carr...

Page 10: ...idually in junction box Connections to Electronics 18 AWG wires Black potted conduit to Main Power 220VAC Black potted conduit to Main Power Neutral Green w Yellow potted conduit to Main Power Ground 22 AWG wires Red potted conduit to A Side Solenoid Signal Red potted conduit to B Side Solenoid Signal Purple potted conduit to A B Side Solenoid Neutrals Orange potted conduit is capped Explosion Pro...

Page 11: ...r Non Vapor ready dispensers with BSP connections Dispensers containing existing VacAssist or Balance Stage II piping DO NOT use this adapter Hose Adapter Non Vapor Standard Units Fixed Elbow Healy Threads NPT or BSP Threads Vapor Port Figure 12 Non Vapor Ready Adapter Testing the System 1 Carefully review all work completed making sure that all mechanical joints are thoroughly tightened and that ...

Page 12: ...not remedy these conditions p n 405266901 8 If there is no visible damage use a lint free cloth with isopropyl alcohol to clean the rotor and vanes 9 Using a lint free cloth with isopropyl alcohol thoroughly clean the inside of the pump ring and rear of the pump cavity the rotor shaft and the inside of the pump cover 10 Reposition the shaft if necessary so that the shaft key notch is in the 12 o c...

Page 13: ...vacuum reading is less than 60 wc it could indicate a problem with the VP1000 220 IC Remove the dispenser from service Use the troubleshooting section of the manual to investigate problem or contact the FFS Technical Help Desk at 800 984 6266 for assistance Dispenser Vapor Line Integrity Test B 4 VACUUM TEST Using VP1000 220 IC as vacuum source Initial Vacuum test reading wc Vacuum test reading af...

Page 14: ...14 Note All dimensions are approximate and for reference only Figure 14 VP1000 220 IC Dimensions ...

Page 15: ...15 Page intentionally blank ...

Page 16: ... 2012 FFS 405177002 Rev 3 ...

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