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11

Installing Dispensing Hanging Hardware

Dispensing Hanging Hardware is defined as the 

connecting point on a dispenser where the Healy System 

Hose Assembly or the Healy System Hose Adapter 

connects to the original dispenser product outlet casting.

Installing Dispensing Equipment

1.  Completing the connection of Healy Systems 

dispensing equipment requires the installation 

of Healy Systems Phase II dispenser adapters, 

coaxial hoses, and nozzles (Hanging Hardware). 

If applicable, remove existing non-Healy hanging 

hardware (from the dispenser product outlet 

adapter to, and including, the nozzles). 

2.  Vapor ready dispensers will require a Healy 

Systems adapter to make the hose threads 

compatible with other Healy Systems equipment. 

Install the adapter according to the instructions 

that come with it. Various adapters are available, 

depending on how the dispenser is configured: 

M34 metric (Healy designation F3 or S3) or 

balance ready (Healy designation S4).

3.  Healy Vapor Recovery Hoses are available in 

various lengths to meet local ordinances. Install 

Healy Vapor Recovery Hoses according to the 

included instructions.

4.  Breakaways are required; install either a model 

8701VV Breakaway or a model 807 Swivel 

Breakaway. Install the breakaway using the 

instructions supplied with the unit.

5.  Last, install the Healy Systems nozzle. Check to 

be sure that the nozzle holster (boot) is mounted 

in the highest position. Check for proper fit in the 

nozzle holster (boot) and that the nozzle can be 

locked in the off position. Also be sure that when 

the nozzle is locked, the dispenser cannot be 

activated from the locked position.

Hose Adapters

•   Use the CX6-A for “Non-Vapor Ready” dispensers with 

NPT connections (Universal).

•   Use the CX6-AE for Non-Vapor ready dispensers with 

BSP connections.

•   Dispensers containing existing “VacAssist” or “Balance” 

Stage II piping DO NOT use this adapter.

Hose Adapter

Non-Vapor

Standard Units

(Fixed Elbow)

Healy Threads

NPT or BSP Threads

Vapor Port

     Figure 12: Non-Vapor Ready Adapter

Testing the System

1.  Carefully review all work completed, making sure 

that all mechanical joints are thoroughly tightened 

and that all electrical connections are sealed.

2.  Restore power to the dispenser.
3.  With the power on, but no nozzles authorized, the 

VP1000-220-IC should not be running (unless the 

ambient temperature is below 40 ºF [4 ºC]).

4.  Authorize one handle and the vacuum system 

should activate when the gasoline flow control 

valve is engaged. Repeat for all other nozzles, 

individually testing each side of the dispenser. 

5.  Authorize one nozzle and listen to the speed of 

the VP1000. With only one nozzle activated, the 

speed will be slower than if a nozzle on each side 

is activated. Activate a nozzle on the other side of 

the dispenser and listen for the speed to change.

6.  Continue to the Start-Up / New Installation /  

Warranty / Annual Testing Form and perform items 

B3-B6.

VP1000-220-IC Troubleshooting 

Important:

 

   

Use extreme care and caution when performing the 

tests listed below. 

•   With power applied to the dispenser, but no products 

authorized, there should be 220 VAC between the  

18 AWG black and black wires in the junction box.

•   With a product authorized, hook signal voltage (12-250 

Volts AC or DC) should be present between either red 

and purple wires. 

•   The electronics of the motor will make three attempts 

to start the pump. If it detects a problem, on the fourth 

unsuccessful start, the pump will be in a fault condition 

and shut down.

•   To remove a fault condition on the VP1000-220-IC, 

remove power to the dispenser for 15 seconds and 

restore power.

•   Continue to the Start-Up / New Installations /  

 Warranty  / Annual Testing Form and perform  

items B1-B6.

Summary of Contents for HEALY VP1000-220-IC

Page 1: ...cations VP1000 220 IC Franklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com Manual Revision Date Changes from previous revision 405177002 3 March 2012 Removed pipe tape material brand reference ...

Page 2: ...nting the Vacuum Pump 7 Installing the VP1000 220 IC System 8 Mounting the Vacuum Pump Electrical Conduit Assembly 8 Non Hazardous Wiring Installation 9 Installing Dispensing Hanging Hardware 11 Hose Adapters 11 Testing the System 11 VP1000 220 IC Troubleshooting 11 VP1000 220 IC Vane Rotor Service Replacement Guide 12 Start Up New Installation Warranty Annual Testing Form 13 ...

Page 3: ... from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing Please refer to the appropriate documentation for any other related equipment for complete installation and safety information Follow all federal state and local laws governing the installation of this product and its associated systems When no other regulations apply follow NFPA...

Page 4: ...trofit to make existing equipment compatible with Healy Systems technology Specifications 1 8 Hp 220 VAC input 2 Amp AC Note All electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized Note The VP1000 220 IC will increase the current draw of the dispenser by 2 amps The preferred mounting position of the VP1000 220 IC Vacuum Pump is with the vacu...

Page 5: ...dy dispenser including dispensers with existing Balance or VacAssist piping Three items are required for complete retrofit installations VP1000 220 IC Vapor kit and Electrical kit Other supplies beyond these items may also be needed to complete your installation i e electrical nipples and possibly additional vapor connections Assorted lengths of UL Listed electrical nipples as well as pipe or elec...

Page 6: ...O D Type L copper tubing in combination with NPT x 5 8 Flare Fittings when connecting to existing dispenser vapor piping NO COMPRESSION FITTINGS ALLOWED Additional connectors or fittings may be required to adapt to the original dispenser piping Vapor Kit Z071V Part Quantity 12 Length type L Copper Tubing 1 1 2 Ball Valve 1 1 2 x 1 4 x 1 2 NPT Tee 1 1 4 NPT Hex Pipe Plug 1 1x1 2 NPT Reducing Bell 1...

Page 7: ...or up to 1 pipe Tape Measure PTFE Pipe Tape 1 2 or 3 8 Ratchet set w Sockets 1 4 through 9 16 3 Extension Dispenser Access Lock out and tag out all electrical power to dispenser being modified Secure dispenser access keys from station management Remove dispenser panels and open doors as required for installation Before Mounting the Vacuum Pump The vacuum pump inlet cover must be accessible for ser...

Page 8: ...er Do not final tighten the mounting bolts at this time 2 Install the Potted Conduit Assembly in an available barrier knockout Figure 9 The potted conduit assembly is used for the electrical conduit transition from the hazardous area into the electronic area where the VP1000 220 IC will be interfaced with existing dispenser electronics 3 The opening required through the vapor barrier for the potte...

Page 9: ... approximately 6 or 15 24 cm Refer to Figure 11 Junction Box Connections for connections from bottom portion of the potted conduit and VP1000 220 IC wires at the explosion proof junction box 3 In the non hazardous portions of the dispenser locate the solenoid valve board that controls the signals AC or DC entering or exiting the product solenoid valves 4 Locate the dispenser wire harness that carr...

Page 10: ...idually in junction box Connections to Electronics 18 AWG wires Black potted conduit to Main Power 220VAC Black potted conduit to Main Power Neutral Green w Yellow potted conduit to Main Power Ground 22 AWG wires Red potted conduit to A Side Solenoid Signal Red potted conduit to B Side Solenoid Signal Purple potted conduit to A B Side Solenoid Neutrals Orange potted conduit is capped Explosion Pro...

Page 11: ...r Non Vapor ready dispensers with BSP connections Dispensers containing existing VacAssist or Balance Stage II piping DO NOT use this adapter Hose Adapter Non Vapor Standard Units Fixed Elbow Healy Threads NPT or BSP Threads Vapor Port Figure 12 Non Vapor Ready Adapter Testing the System 1 Carefully review all work completed making sure that all mechanical joints are thoroughly tightened and that ...

Page 12: ...not remedy these conditions p n 405266901 8 If there is no visible damage use a lint free cloth with isopropyl alcohol to clean the rotor and vanes 9 Using a lint free cloth with isopropyl alcohol thoroughly clean the inside of the pump ring and rear of the pump cavity the rotor shaft and the inside of the pump cover 10 Reposition the shaft if necessary so that the shaft key notch is in the 12 o c...

Page 13: ...vacuum reading is less than 60 wc it could indicate a problem with the VP1000 220 IC Remove the dispenser from service Use the troubleshooting section of the manual to investigate problem or contact the FFS Technical Help Desk at 800 984 6266 for assistance Dispenser Vapor Line Integrity Test B 4 VACUUM TEST Using VP1000 220 IC as vacuum source Initial Vacuum test reading wc Vacuum test reading af...

Page 14: ...14 Note All dimensions are approximate and for reference only Figure 14 VP1000 220 IC Dimensions ...

Page 15: ...15 Page intentionally blank ...

Page 16: ... 2012 FFS 405177002 Rev 3 ...

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