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EF1-230V HAND-HELD WELDER

OPERATION GUIDE

Summary of Contents for EF1-230V

Page 1: ...EF1 230V HAND HELDWELDER OPERATION GUIDE ...

Page 2: ...jury or death if you do not follow standard industry practices and the instructions in this manual Before you work with or install the equipment covered in this manual or any related equipment read this entire manual particularly the following precautions IMPORTANT To help prevent spillage from an underground storage tank make sure the delivery equipment is well maintained that there is a proper c...

Page 3: ...1 LIABILITY RESTRICTIONS 1 TECHNICAL SPECIFICATIONS 2 POWER SUPPLY 2 EXTENSION CORDS CABLES 2 PARTS 2 APPLICATION 3 MAIN FEATURES 3 USING THE EF1 4 TIPS 4 MULTIPLE WELDS 5 MAINTENANCE 6 FAULT INDICATORS 6 DISPOSAL 7 DECLARATION OF CONFORMITY 7 ...

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Page 5: ...Always check that the power source is within the parameters below before using the EF1 Never lift or pull the machine by its power cable or the welding cables Never disconnect welding cables by pulling the cable always pull off the connectors Never re weld a fitting that is still warm Serious fire or burn damage can occur and hot material may be ejected from the weld zone Power conducting elements...

Page 6: ... 5 kVA Note that an earth spike grounding rod must be used with generators If used with a 110v to 230v step up transformer follow these specifications Safety Isolating transformer 3 3kVA minimum Auto transformer 3 3kVa minimum EXTENSION CORDS CABLES Extension cables must comply with or be equivalent to H07RN F specifications Cable use must comply with the following table WIRE SIZE AWG WIRE SIZE MA...

Page 7: ... automatically recognizes the fitting when connected and applies the correct amount of energy for a successful weld 7 pin Weld cable connector Fault indicator Weld progress LED s Temperature sensor Power on Indicator ON OFF Switch on side of unit START STOP button The EF1 takes the ambient temperature into account when calculating the energy required to weld correctly It must therefore be allowed ...

Page 8: ...depress the orange START button until first weld light illuminates The first weld light comes on then successive LEDs light up until green 100 LED is lit showing weld is complete 6 Disconnect welding lead from fitting The 100 LED and Power LED remains on 7 ALWAYS Reset for next weld by holding START button for 3 seconds All LEDs will light in sequence then the green power LED remains on TIPS Switc...

Page 9: ... 10 The UPP fittings are connected to the EF1 in series using the bridging leads provided You can ensure that you have connected the fittings correctly and that the welds are successful by checking that all of the connected fittings get warm and that all of the indicator pins are exposed at the end of the welding time Fusion fittings with X or no marking may NOT be welded in series ...

Page 10: ... broken Re weld fitting only after it is allowed to cool to ambient temperature 2 Stop button pressed during weld Stop button was pressed Re weld fitting only after it is allowed to cool to ambient temperature 3 Power supply out of limits Supply frequency not between 40 and 70 Hz or Voltage not between 194 264V Check and rectify generator output Check mains supply Make sure supply is to required s...

Page 11: ...rdous Substances RoHS The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 DECLARATION OF CONFORMITY This equipment has been designed to comply with the harmonised standards under New Approach directives and has been CE Marked accordingly This equipment is in conformity with the relevant UK Statutory Instruments and their amendments Thi...

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