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U35 FPI Direct Vent Gas Insert

MAINTENANCE

GENERAL VENT 

MAINTENANCE

Conduct an inspection of the venting system 
semi-annually. Recommended areas to inspect 
as follows:

1)

  Check the Venting System for corrosion in areas 

that are exposed to the elements. These will 
appear as rust spots or streaks, and in extreme 
cases, holes. These components should be 
replaced immediately.

2)

  Remove the Termination Cap, and shine a 

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 ashlight down the Vent. Remove any bird 

nests, or other foreign material.

3)

  Check for evidences of excessive condensation, 

such as water droplets forming in the inner 
liner, and subsequently dripping out the joints, 
Continuous condensation can cause corrosion 
of caps, pipe, and 

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 ttings. It may be caused 

by having excessive lateral runs, too many 
elbows, and exterior portions of the system 
being exposed to cold weather.

4)

  Inspect joints, to verify that no pipe sections or 

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 ttings have been disturbed, and consequently 

loosened. Also check mechanical supports such 
as Wall Straps, or plumbers' tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs. Turn 
off the gas valve and allow the unit to cool before 
opening door to carefully remove the logs. The pilot 
light generates enough heat to burn someone. If 
for any reason a log should need replacement, you 
must use the proper replacement log. The position 
of these logs must be as shown in the diagram 
under Log Installation.  

NOTE:  Improper positioning of logs may create 
carbon build-up and will alter the unit’s performance 
which is not covered under warranty.

GLASS GASKET

 
If the glass gasket requires replacement use 
glass gasket (Part # 936-265) for the Bay Front 
and a tadpole gasket for the Flush Front (Part # 
936-155).   

STEEL OR GOLD TRIM

The steel or 24 carat gold plated 

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 nish on the 

trim requires little maintenance, and need only be 
cleaned with a damp cloth. DO NOT use abrasive 
materials or chemical cleaners, as they may harm 
the 

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 nish and void the warranty.

Top View of pilot 

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 ame

Top View of pilot 

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 ame

Incorrect 

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 ame pattern will have small, probably 

yellow 

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 ames, not coming into proper contact 

with the rear of the burner or thermopile. 

6) 

Each time the appliance is lit, it may cause 
condensation and fog the glass.  This 
condensation and fog is normal and will 
disappear in a few minutes as the glass 
heats up.

 

Never operate the appliance without the 
glass properly secured in place or with 
the door open.

7)

  Do not use this appliance if any part has 

been under water. Immediately call a 
quali

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 ed service technician to inspect the 

appliance and to replace nay part of the 
control system and any gas control which 
has been under water.

8) 

Periodically check the pilot 

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 ames. Correct 

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 ame pattern has three strong blue 

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 ames: 1 

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 owing around the thermopile and 1 around 

the thermocouple, and 1 

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 owing across the 

rear of the burner (it does not have to be 
touching the burner).

Note: If 

you have an incorrect 

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 ame pattern, 

contact your FPI dealer for further 
instructions.

C L O T H I N G   O R   O T H E R 
FLAMMABLE MATERIAL SHOULD 
NOT BE PLACED ON OR NEAR 
THE APPLIANCE.

WARNING:  CHILDREN AND 
ADULTS SHOULD BE ALERTED 
TO THE HAZARDS OF HIGH 
SURFACE TEMPERATURE AND 
SHOULD STAY AWAY TO AVOID 
BURNS OR CLOTHING IGNITION.  
YOUNG CHILDREN SHOULD 
BE CAREFULLY SUPERVISED 
WHEN THEY ARE IN THE SAME 
ROOM AS THE APPLIANCE.

CAUTION:  ANY SAFETY SCREEN 
OR GUARD REMOVED FOR 
SERVICING AN APPLIANCE 
MUST BE REPLACED PRIOR TO 
OPERATING THE APPLIANCE.

MAINTENANCE 

INSTRUCTIONS

1)

  Always turn the gas valve to off before 

cleaning. For relighting, refer to lighting 
instructions. Keep the burner and control 
compartment clean by brushing and 
vacuuming at least once a year.

 

When cleaning the logs, use a clean soft 
paint brush as the logs are fragile and easily 
damaged.

2)

  Clean (never when unit is hot) appliance, 

door and louvers with a damp cloth.  Never 
use an abrasive cleaner. The gold louvers 
(and optional gold door) may be scratched 
if abrasives are used to clean them.

 

The heater is 

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 nished in a heat resistant 

paint and should only be re

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 nished  with 

heat resistant paint (not with wall paint). 
FPI uses StoveBrite Paint - Metallic Black 
#6309.

3)

  Make a  periodic check of burner for proper 

position and condition. Visually check the 

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 ame of the burner periodically, making sure 

the 

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 ames are steady; not lifting or 

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 oating. 

If there is a problem, call a quali

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 ed service 

person. 

4)

  The appliance and venting system must be 

inspected before use, and at least annually, 
by a quali

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 ed 

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 eld service person, to ensure 

that the 

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 ow of combustion and ventilation 

air is not obstructed. 

 

During the annual service call, the burners 
should be removed from the burner tray 
and cleaned. Replace the embers but do 
not block the pilot.

5)

  Keep the area near the appliance clear and 

free from combustible materials, gasoline 
and other 

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 ammable vapours and liquids.

Summary of Contents for Gas Insert U35-LP1

Page 1: ...tallation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any ele...

Page 2: ...th all the warmth and charm of a fireplace at the flick of a switch The U35 NG1 and U35 LP1 have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promise...

Page 3: ...AFETY LABEL Serial No Decal 4 REQUIREMENTS MA Code CO Detector for state of Massachusetts only 5 INSTALLATION Important Message 6 For Your Safety 6 Gas Pressure Testing 6 Specifications 6 Installation...

Page 4: ...ence the label on the unit is the correct one For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State...

Page 5: ...in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY...

Page 6: ...erationofthisappliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance i...

Page 7: ...tory Built Fireplace b Minimum Fireplace Dimensions c Minimum Clearnces to Combustibles d Venting 2 Make the gas connection Refer to the Gas Connection section 3 Installthe3 fluelinertotheslidingconne...

Page 8: ...CLEARANCES KENSINGTON FRONT COMBUSTIBLE MANTEL CLEARANCES Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facin...

Page 9: ...ING THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the f...

Page 10: ...essure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits speci...

Page 11: ...res by taking theblackandredwireswiththefemaleends and connect them to the ON OFF switch 7 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip t...

Page 12: ...e frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 6 Be careful thattheglassgasketdoesnotrollup theremust be a gap between the gasket and the...

Page 13: ...o unclip the Bay Bottom bracket from the flush door and then swing up and unhook from the top flush door flange To remove the Bay Door the Flush Front together pull the hook from the slot in the botto...

Page 14: ...ck and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the...

Page 15: ...pins on the Door Frame Repeat for Right Side Screen Door Note It will be easier to put the Screen Door in place by starting with the bottom hinge Left Side Door Pin on Door Frame Note If you find that...

Page 16: ...s with the wire connectors from the fan speed control Place clips over wires and tuck into side trim 2 Lift the unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under...

Page 17: ...Bottom Frame Hinge Location 5 Install Spring Hinges to the Left and Right Side of the bottom of the firebox using 2 screws per hinge 7 Install the Left and Right Side Screen Doors by placing over top...

Page 18: ...ply is needed for the fan blower operation WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should...

Page 19: ...smitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation OPTIONAL REMO...

Page 20: ...in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Che...

Page 21: ...und will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burnertube s andlogsandismadeofadifferent...

Page 22: ...ats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified service t...

Page 23: ...door on the stove and check the seal Straighten adjustment wire 7 Remove the Burner Rear Log Support assembly by removing the 2 screws 1 on each side and sliding the assembly to the left to free the b...

Page 24: ...ord Replacing fan Reverse above steps Sealfanaccesspanelusinghightemperature Burner Rear Log Support Assembly After removing the screws slide to the left to remove the assembly from the firebox base L...

Page 25: ...k up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 15 Fire up the unit temporarily 16 Check the manifold pressure 17...

Page 26: ...Black Steel 21 Top Flush Louver 23 Bottom Flush Louver 320 932 Bay Louvers Set Black Gold 320 934 Bay Louvers Set Black 320 935 Bay Louvers Set Black Steel 25 Top Bay Louver 27 Bottom Bay Louver 320...

Page 27: ...320 564 P Valve Assembly LP 56 910 190 Piezo Ignitor and Nut 57 910 478 Valve S I T NG LPG 59 Valve Tray 66 910 034 Pilot Assy 3 Flame S I T NG 910 035 Pilot Assy 3 Flame S I T LP 67 904 689 Orifice...

Page 28: ...e 102 Flush Glass Retainer 106 940 318 P Side Glass 107 936 243 Gasket 108 940 317 P Center Glass 111 Door Trim 112 904 196 Magnet 1 Round 910 421 Pilot On Off 3 Extension Knob 910 422 Flame Hi Low 3...

Page 29: ...Right 95 Trim Top 96 Trim Side Left Assy 97 910 246 Burner ON OFF Switch 98 910 330 Fan Speed Control 120 V 99 Faceplate Filler 320 933 Molded Faceplate Complete 141 Molded Faceplate Right 142 Molded...

Page 30: ..._______________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ____________________________...

Page 31: ...portation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of...

Page 32: ...Printed in Canada FPI fireplace products are designed with reliabilityandsimplicityinmind Inaddition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our d...

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