Four winns S Series Page 6 Owner'S Manual Download

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Owner’s Manual Page 4

Table of Contents

CONTROL SYSTEMS

......................................................................................................................................62

F - 1

GENERAL .....................................................................................................................................62

F - 2

CONTROL OPERATION ...............................................................................................................62

A. General ...................................................................................................................................62

B. Maneuvering of Side-Mount Control ........................................................................................63

C. Shifting and Control Speed......................................................................................................63

F - 3

NEUTRAL SAFETY SWITCH ........................................................................................................64

F - 4

CONTROL SYSTEM MAINTENANCE ..........................................................................................64

STEERING SYSTEMS

......................................................................................................................................65

G - 1 GENERAL .....................................................................................................................................65

A. Rotary Steering .......................................................................................................................65

B. Tilt Steering .............................................................................................................................65

C. Power Steering........................................................................................................................65

G - 2 PROPELLER TORQUE .................................................................................................................66

G - 3 STEERING SYSTEM MAINTENANCE ..........................................................................................66

A. General Maintenance ..............................................................................................................66

B. Rotary System Maintenance ...................................................................................................66

C. Winter Storage ........................................................................................................................67

ELECTRICAL SYSTEMS

.................................................................................................................................68

H - 1 GENERAL .....................................................................................................................................68

H - 2 SINGLE ENGINE - DUAL BATTERY SYSTEM .............................................................................69

A. Installation ...............................................................................................................................69

B. Battery Switch Operation .........................................................................................................69

H - 3 VOLTMETER ................................................................................................................................70

H - 4 12 VOLT ELECTRICAL EQUIPMENT ...........................................................................................70

A. Helm Equipment......................................................................................................................70

B. Installation of Additional 12 Volt Equipment .............................................................................72

C. Interior Equipment ...................................................................................................................72

H - 5 12 VOLT ELECTRICAL SYSTEM SHUTDOWN PROCEDURES ..................................................73

H - 6 ELECTRICAL SYSTEM MAINTENANCE ......................................................................................73

A. Battery Maintenance ...............................................................................................................73

B. Electrical Wiring Maintenance .................................................................................................73

H - 7 STRAY CURRENT CORROSION .................................................................................................74

A. General ...................................................................................................................................74

B. Galvanic Corrosion ..................................................................................................................75

C. Corrosion Prevention...............................................................................................................75

FUEL SYSTEMS

..............................................................................................................................................76

I - 1

GASOLINE FUEL SYSTEMS ........................................................................................................76

A. Fuel System - Domestic Models ..............................................................................................76

B. Fuel System - Export Models ..................................................................................................77

C. System Testing .......................................................................................................................78

D. Fuel Fills - Domestic Models ...................................................................................................78

E. Fuel Vents - Domestic Models .................................................................................................79

F. Fuel Fills - Export Models ........................................................................................................80

G. Anti-Syphon Valve ...................................................................................................................80

H. Fuel Gauge .............................................................................................................................81

I. Fuel Sender ............................................................................................................................81

Summary of Contents for S Series

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Page 3: ...s and Maps 21 D Laws and Regulations 21 A 12 BOAT OWNER REGISTRATION 21 A 13 ACCIDENT REPORTING 22 A 14 DISCHARGE OF OIL 22 A 15 DISPOSAL OF PLASTICS OTHER GARBAGE 22 A 16 MARPOL TREATY 22 BOATING SAFETY 24 B 1 GENERAL 24 A Required Safety Equipment 24 B Personal Flotation Devices PFDs 24 C PFD Types 24 D PFD Pointers 25 E Fire Extinguisher 25 F Visual Distress Signal Devices 26 G Sound Signaling ...

Page 4: ...ce Air Conditioning Systems Applicable Models Only 33 Z Maintenance Liquid Drains 33 AA Carbon Monoxide Monitor Applicable Models Only 33 B 3 SAFE BOATING PRACTICES 34 A Drugs and Alcohol 34 B Safe Operation 34 C Passenger Safety 35 D Propeller 35 E First Aid 35 F Operation By Minors 35 G Rules of the Road 35 H Voluntary Inspections 35 I Safe Boating Courses 36 B 4 WATER SPORTS 36 A Water Sport Gu...

Page 5: ...INES AND INSTRUMENTATION 52 E 1 GENERAL 52 E 2 ENGINE EXHAUST 52 E 3 ENGINES 53 E 4 PROPELLERS 53 A Diameter 53 B Pitch 53 C Prop Slip 53 E 5 RUNNING ANGLE POWER TRIM TILT 54 A Power Trim 54 B Power Tilt 54 E 6 TRIM TABS 54 A Control Listing 55 B Induce Planing Controlling Trim Angle 55 C Trim Tab Maintenance 56 E 7 INSTRUMENTATION 56 A Tachometer 56 B Speedometer 56 C Temperature Gauge 4 in 1 Gau...

Page 6: ... BATTERY SYSTEM 69 A Installation 69 B Battery Switch Operation 69 H 3 VOLTMETER 70 H 4 12 VOLT ELECTRICAL EQUIPMENT 70 A Helm Equipment 70 B Installation of Additional 12 Volt Equipment 72 C Interior Equipment 72 H 5 12 VOLT ELECTRICAL SYSTEM SHUTDOWN PROCEDURES 73 H 6 ELECTRICAL SYSTEM MAINTENANCE 73 A Battery Maintenance 73 B Electrical Wiring Maintenance 73 H 7 STRAY CURRENT CORROSION 74 A Gen...

Page 7: ...B Winterizing the Water System 89 VENTILATION AND DRAINAGE SYSTEMS 91 K 1 ENGINE COMPARTMENT VENTILATION 91 A Natural Ventilation System 91 B Forced Air Ventilation 91 C Engine Ventilation System Maintenance 91 K 2 HULL DRAINAGE SYSTEMS 91 A Transom Drain 91 B Bilge Pump 91 C Liner Drains 92 E Bilge Compartment Drainage 92 INTERIOR EQUIPMENT 93 L 1 COCKPIT SINK FAUCET 93 L 2 GLOVEBOX 93 L 3 REMOVA...

Page 8: ...m Platform Seating 108 N 2 EXTERIOR UPHOLSTERY CARE 109 A Cleaning Vinyl 109 B Exterior Carpets 111 C Cleaning and Maintenance 111 D Stain Removal Testing 111 E Stain Removal Procedures 111 N 3 REPLACEMENT UPHOLSTERY 112 WEATHER COVERS 113 O 1 GENERAL INFORMATION 113 A Bimini Top 113 B SST Arch w Custom Bimini Top 115 C Forward Cover 115 D Cockpit Cover 116 E Mooring Cover 116 O 2 TRAILERING 117 O...

Page 9: ... MAINTENANCE SCHEDULE 129 TRAILER INFORMATION 132 S 1 GENERAL TRAILER INFORMATION 132 A Regulations 132 B Load Carrying Capacity 132 C Hitches 133 S 2 TRAILER COMPONENTS 133 A Bunk Supports 133 B Tongue 134 C Swivel Jack 134 D Surge Brakes Coupling Assembly 135 E Winch 136 F Tires Wheels 136 G Spare Tire Carrier 137 H Lights 137 I Tie downs 138 S 3 OPERATION 139 A Hitching Trailers 139 B Backing U...

Page 10: ...er Fueling 151 T 3 LOADING PASSENGERS GEAR 152 T 4 STARTING PROCEDURES 153 A Preliminary Checks 153 B Starting 153 T 5 MANEUVERING 154 A Leaving the Dock 154 B Stopping 154 T 6 ACCELERATION 155 T 7 TRIMMING YOUR BOAT 155 A Trim Tabs Applicable Models Only 155 B Tilt Trim Control Switches 156 T 8 NAVIGATION LIGHTS 157 T 9 HAZARDOUS CONDITIONS 157 A Storms 157 B Fog 158 C Running Aground 158 D Warni...

Page 11: ...Table of Contents Owner s Manual Page 9 GLOSSARY 162 FLOAT PLAN 169 FUEL LOG 170 SERVICE LOG 173 SERVICE INFORMATION 176 ...

Page 12: ... please utilize the information pertinent to your specific boat model Equipment such as engines and other accesso ries are manufactured by others The information provided in this manual is intended to be used in conjunction with the information provided by the manufacturers of this equipment All information available at the time of manufacture has been included with your owner s packet In many cas...

Page 13: ... follow these instructions you can damage your boat hurt yourself or someone else or even worse have a fatal accident This symbol and signal word indicate a potentially hazardous situation If you ignore this safety message property damage or minor or moderate personal injury MAY or CAN result This symbol and signal word indicate a potential hazard If you ignore this safety message serious injury o...

Page 14: ...E SUBJECT TO SUBSTANTIAL CIVIL PENALTIES AND OR CRIMINAL SANCTIONS INCLUDING FINES AND IMPRISONMENT Oil Discharge Plate Specific Models Only Location Not Shown Trash Overboard Decal Specific Models Only Location Not Shown This manual has been compiled to help you operate your boat with safety and pleasure It contains the details of the boat the equipment supplied or fitted its systems and informat...

Page 15: ... Winns boat In addition the Hull Identifica tion Number plate is permanently attached below the deck hull joint at the stern on the starboard side Below are letters corresponding to the various locations for each item in the photos See pages 14 16 for the actual wording of each of the various warning labels found on your boat A Hull Identification Number Plate H Rotating Prop Warning Boarding Ladd...

Page 16: ...n Specific Models Note The NMMA Yacht Certification rating indicated by a yacht certification plate places the responsibility on the captain to make the determination as to the ap propriate load load placement and number of passen gers permitted aboard the vessel GASOLINE VAPORS CAN EXPLODE RESULTING IN INJURY OR DEATH BEFORE STARTING ENGINE CHECK ENGINE BILGE COMPARTMENT FOR GASOLINE OR VAPORS OP...

Page 17: ...r Warning Label Gasoline Vapor Blower Warning Label CO Swim Platform and Lounging Area Warning Label Ski Tow Warning Label No Ventilation Do Not Store Fuel Warning Label Transom Side Door Warning Label Rotating Propeller Helm Warning Label CO CABIN WARNING LABEL CO HELM WARNING LABEL ...

Page 18: ...Preface Winning Edge Sticker NMMA Certified Sticker EU Builders Plate CE Certification Plate Export Platform Lounging Seats Sun Lounge Warning Label Canadian Compliance Notice SAMPLE SAMPLE Canadian Compliance Notice Capacity ...

Page 19: ...y etc could at some time save your passen gers lives or save your boat from damage The Coast Guard Auxiliary offers a Courtesy Examina tion This inspection will confirm the boat is equipped with all of the necessary safety equip ment Operation A 4 PASSENGER SAFETY You are responsible for the safety of your passen gers as well as for their behavior while aboard Make sure 1 Each passenger is properl...

Page 20: ...ms should be checked A Before Starting The Engine 1 Check the weather forecast Determine if the cruise planned can be made safely 2 Be sure all necessary safety equipment is on board and operative This includes items such as the run ning lights horn spotlight life sav ing devices etc 3 Check the bilge water level and bilge pump op eration Check the en gine and drive fluid levels Look for other sig...

Page 21: ...teer ing fluid as required by the indications on the dip sticks Refer to your engine manual included in the owner s packet Follow engine manufacturer s recommendations NOTICE IMPORTANT Lubrication requirements for cata lyzed engines differ from the requirements for non catalyzed engines Some marine grade lu bricants contain high levels of phosphorus which can damage the catalyst system Although th...

Page 22: ... of the hull or underwater equipment is ques tionable If towing or being towed is absolutely necessary use the strongest lines available and attach them to the bow eyes or stern eyes only Have all passengers slip on life jackets and take a seat in the cabin or other protected area NOTICE DO NOT shift from forward to reverse when the boat is planing NOTICE DO NOT shift if engine speed is over 800 r...

Page 23: ...istration agency will issue you a certificate that must be carried on board when the boat is in use Some states require additional regis tration when an out of state boat is used within their boundaries Lines can snap or other hardware can be loosened or broken while towing Under certain conditions this can cause severe injury or fatality A 11 BOATING EDUCATION A Boating Courses Boating education ...

Page 24: ...ter Pollution Control Act prohibits the discharge of oil waste into or upon the navigable waters of the United States or the waters of the contiguous zone if such discharge causes a film or sheen upon or a discoloration of the surface of the water or causes a sludge or emulsion beneath the surface of the water Violators are subject to a penalty of 5 000 A 15 DISPOSAL OF PLASTICS OTHER GARBAGE Plas...

Page 25: ...be purchased from local marinas boat dealerships and marine equipment suppliers A special placard is avail able for boats operating on the Great Lakes NOTICE IMPORTANT It is illegal to discharge waste from your marine sanitary device toilet into the water in most areas It is your responsibil ity to be aware of and adhere to all local laws concerning waste discharge Consult with the Coast Guard loc...

Page 26: ...er and to help you remain in a satisfac tory position while in the water Body weight and age should be considered when selecting a PFD The buoyancy provided by the PFD should support your weight in water The size of the PFD must be appropriate for the wear er Body weight or chest size are common methods used to size PFDs It is your responsibility to ensure that you have the proper number and types...

Page 27: ...ons aboard should know the location s and proper operation of the fire extinguisher s FIRE In case of fire do not open the engine compart ment Shut down engine s generator s and blower s Discharge entire contents of fixed fire suppression system if equipped If using a portable CO2 fire extinguisher continuously discharge entire contents On export models discharge contents through fire port Figure ...

Page 28: ...ices Visual distress signal devices approved by the US Coast Guard are required on all recreational boats operating on coastal waters and to boats owned in the United States when they are operating on the high seas Coastal waters include territorial seas and those waters directly connected to the Great Lakes and the territorial seas up to a point where the waters are less than two miles 3 2km wide...

Page 29: ... contribute to carbon monoxide ac cumulation The most com mon ones are listed in this section If a person is exhibiting carbon monoxide type symptoms Refer to B 2E Symp toms be sure to take the neces sary pre cau tions as prescribed later in this sec tion NOTICE Boats fueled by diesel have limited carbon monoxide present in the exhaust in comparison to gasoline engine exhaust However the boat owne...

Page 30: ...a and move affected person s to a fresh air environment A Properties and Characteristics of Carbon Monoxide 1 Carbon monoxide is a colorless odorless and tasteless gas It is commonly referred to as CO 2 Its weight is about the same as air so it can not be expected to rise or fall like some other gases but will distribute itself throughout the space NOTICE DO NOT rely on the use of smell or sight o...

Page 31: ...oat structures 3 Observe the victim s 4 Administer oxygen if available 5 Contact medical help If the victim is not breathing perform rescue breathing or approved cardiopul monary resuscitation CPR as appropriate until medical help arrives and takes over 6 Investigate source of CO and take corrective action NOTICE Prompt action can make the difference be tween life and death G Inspection Look and l...

Page 32: ...oat s exhaust The operation mooring and anchoring in an area containing other boats may be in an atmosphere containing CO not of the operator s making An operator likewise needs to be aware of the effect of their boat on other boats in the area Of prime concern is the operation of an auxiliary generator where boats are moored along side each other Be aware of the effect your exhaust may have on ot...

Page 33: ...Altitude and Sea Conditions Operation at altitudes greater than 5 000 feet con tributes to inefficient engine performance and may require adjustments to the ignition systems fuel sys tems or changing the propeller s size or gear ratio 1 Failure to make adjustments to ignition sys tems and or fuel systems for altitude conditions may cause an increase in CO production Figure B12 Operating at Slow Sp...

Page 34: ...spection Repair or replace components as indicated Inspect the following 2 Reduced power resulting from increased altitude may require adjustments to propeller size 3 Heavy sea or out of trim conditions tend to load engines resulting in reduced performance and thereby increasing their CO production S Portable Generator Sets Never use a portable generator on a boat Gasoline powered portable generat...

Page 35: ... waterline is by virtue of its design sealed against CO intrusion Some drains that are below the waterline when boat is underway will be above the waterline when the boat is at rest The location of drains relative to the waterline can be affected by the dynamics of boat motion i e underway or at rest AA Carbon Monoxide Monitor Applicable Models Only Four Winns has installed a CO monitor in models ...

Page 36: ...oad the boat within the limits listed on the capacity plate Balance loads bow and stern and port to starboard Passengers are to sit only on seats not seat backs gunwales engine cover or any other unsafe locations Do not use the boat in bad weather or sea conditions beyond the skill or experience of the operator or the comfortable capability of the boat or passengers Never disarm a CO detector If a...

Page 37: ...rn off the engine at least one boat length away before reaching the skier in the water E First Aid As a boater you should be familiar with the basic first aid procedures that may be needed while you are out far from help Fish hook accidents or minor cuts and abrasions may be the most serious mishaps on board a boat but you should also learn the proper procedures and be ready to deal with the truly...

Page 38: ...serve these guidelines 1 Allow only capable swimmers to take part in any water sport 2 Always wear a personal flotation device PFD approved by the US Coast Guard Wearing a properly designed PFD helps a stunned or uncon scious person stay afloat 3 Be considerate of others with whom you share the water 4 Give immediate attention to a person who has fallen He or she is vulnerable in the water alone a...

Page 39: ...board 5 Always participate in water sports in safe areas Stay away from other boats beaches swimmers and heavily traveled waterways 6 Be considerate of others with whom you share the water 7 Give immediate attention to a person who has fallen He or she is vulnerable in the water alone and may not be seen by other boaters 8 Approach a person in the water from the lee side opposite the direction of ...

Page 40: ...es of the Road for both federal and state waterways you must stop if signaled to do so by en forcement officers and permit them to board if asked The Navigational Rules International Inland Rules of the Road can be obtained from the US Coast Guard website at www uscgboating org Many pamphlets prepared by the US Coast Guard are available They explain signal lights buoys safety in ternational and in...

Page 41: ...f way As prescribed in the Rules of the Road both boats must act to avoid collision 6 Night Running Boats operating between sunset and sunrise hours vary by state or in conditions of reduced visibility must use navigational lights Nighttime operation especially during bad weather or fog can be danger ous All Rules of the Road apply at night but it is best to slow down and stay clear of all boats r...

Page 42: ... lights flash in regular patterns For example they may flash every three seconds or in groups such as two flashes and a pause There are a number of flashing patterns which help you identify the light at night To identify blasts if intent is not clear A short blast is one or two seconds long A long blast is 4 to 6 seconds long The Navigational Aids Chart at the end of this manual lists the meanings...

Page 43: ...means engine noise radio noise or even yelling by people on your boat Good seamanship demands that you operate your boat quietly so as not to infringe on the rights of others Do not use thru hull exhaust unless you are well offshore C 3 ANCHORING The weight of the anchor and diameter of anchor line should be governed by the size and weight of your boat Keep anchor secure while underway to pre vent...

Page 44: ...ding includes the following Damford Don Anchoring ISBN 0 915160 64 1 Seven Seas United States Coast Guard Auxiliary Boating Skills and Seamanship LC74 164688 illus ISBN 0 930028 00 7 US Coast Guard Bottomley Tom Boatman s Handbook illus 316 p ISBN 0 688 03925 1 Hearst Marine Book Morrow Whiting John and Bottomley Tom Chapman s Log and Owner s Manual 192 p ISBN 0 686 96737 2 Hearst Marine Book Chap...

Page 45: ...s form each boating season to assure an ample supply The Fuel Log is a handy way to record information covering engine hours fuel consumption miles traveled as well as RPM revolutions per minute average MPH miles per hour and GPH gallons per hour The Service Maintenance Log provides a record of maintenance work completed the date of completion and the engine hour reading This log also helps you id...

Page 46: ...sary be sure to verify the accuracy of the Winning Edge warranty registra tion upon receipt You should receive your Winning Edge warranty registration at the time of delivery or within approximately 30 days from the day of your boat purchase If you have not received your Winning Edge warranty registration within this time frame please contact your Four Winns selling dealer for resolution If upon r...

Page 47: ...service previously described The dealer is to check off the items as they are completed and complete the form as indicated providing specific performance related information ap propriately Your Four Winns dealer will sign the Pre Delivery Inspection Form of the Warranty Registration upon completion of the work You will also be asked to sign the Pre Delivery Inspection Form upon accepting delivery ...

Page 48: ...arine habitats free from debris and showing consideration for the creatures who thrive in these environments are some ways you can help assure the pleasure of boat ing for years to come The operator is also responsible for complying with the following procedures and operational requirements State registration Insurance Warranty registration Warranty terms and conditions Rules of the road Break in ...

Page 49: ...Owner s Manual Page 47 Warranty and Service Section D ...

Page 50: ...__________________________ Date of Purchase ___________________ NAME ADDRESS CHANGE FORM Name Address ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ Telephone E mail Address ___________________________________________________ Hull Identifi...

Page 51: ...Owner s Manual Page 49 Warranty and Service Section D ...

Page 52: ...Owner s Manual Page 50 Warranty and Service Section D ...

Page 53: ...Owner s Manual Page 51 Warranty and Service Section D ...

Page 54: ...s manual espe cially Sections I on Fuel Systems and Sec tion F on Control Sys tems E 2 ENGINE EXHAUST The carbon monoxide in exhaust fumes can be haz ardous It is important for you and your pas sengers to be aware of the potential safety hazard created by exhaust fumes Familiarize yourself with the symptoms of individuals over come by carbon monoxide and most importantly ways you can protect yours...

Page 55: ...veryone onboard is sleeping Fatal carbon monoxide poison ing can occur For additional information refer to Section B 2 Carbon Monoxide E 3 ENGINES Consult the Engine Owners Manual included in the owner s packet for additional operation and mainte nance information E 4 PROPELLERS Knowledge of the propeller is most easily gained through better understanding of the terminology used to refer to the as...

Page 56: ...tional infor mation can be found in the engine operator s manu al included in the owner s packet B Power Tilt Power tilt allows the operator to raise and lower the drive for trailering launch ing and beach ing Additional information on power tilt can be found in the engine operator s manual included in the owner s packet NOTICE DO NOT operate the motor with the water intakes out of the water Sever...

Page 57: ...e both trim tabs to move up ward and will allow the bow to rise This should be used to adjust the run ning attitude of the boat to decrease the drag at cruising speed or above or when run ning in a following sea When running at an engine speed that results in the boat falling off plane or causes the boat to plane inefficiently lowering both tabs slightly bow down will improve the running angle and...

Page 58: ...and handling difficulties can result from im proper trim tab usage espe cially in a following sea If unsure of proper trim tab positioning raise the trim tabs to the full up position When run ning at high en gine speeds be sure the trim tabs are in the full up posi tion Trim tab ac tion should be only enough to com pen sate for any list ing Trim tab ad just m ents at high speeds are ex tre mely cr...

Page 59: ...em of the engine A sudden increase in water temperature could be a signal of a blocked cooling passage or a water pump malfunction Figure E7 4 in 1 Gauge NOTICE Operation of an over heat ed en gine can re sult in en gine sei zure If an un usu ally high tem pera ture read ing oc curs shut the en gine off im me di ately D Oil Pressure Gauge 4 in 1 Gauge The oil pressure gauge included in the 4 in 1 ...

Page 60: ...is gauge provides a visual indication of the inward outward trim angle position of the out drive in relationship to the bottom of the boat There is not a trailer travel mode on the gauge Figure E8 Trim Gauge Additionally a power trim switch at the transom is available on certain models If equipped this switch allows one to raise or lower the outdrive from the tran som while standing outside the bo...

Page 61: ...tain Models Only J Four Position Ignition Switch Most models use an ignition switch with four positions OFF RUN ACCESSORIES and START Just like the three position switch the START position is spring loaded and the key should be held in this position until the engine starts The key will return to the RUN position once released Always turn the key to the OFF position when the engine is not running T...

Page 62: ... temperatures Consult your engine owner s manual for informa tion regarding the specific systems monitored by the alarm if so equipped M Compass A compass is available on the SL models See Figure E13 The compass can provide directional information when oper ating offshore in unfamiliar waters or in adverse weath er conditions Figure E13 Compass The compass must be properly calibrated after all per...

Page 63: ...either in the helm circuit breaker panel located underneath the helm the battery switch panel or in the ignition switch panel Periodically spray the ignition switch with a contact cleaner The ignition switch and all instruments controls etc should be protected from the weather when not in use Four Winns offers appropriate weather covers for each model Excessive exposure can lead to gauge and ignit...

Page 64: ...s which include an electronic shifter the control cable is replaced by a CAN bus type of electronic system CAN stands for Control Area Network The SL series stern drive models are equipped with single engine side mount con trol with trim This allows you to select forward or reverse gear regulate engine speed and ensure shifting is done at low engine speed See Figures F1 and F2 Moving the lever for...

Page 65: ... lever to the neutral idle position Placing the shift throttle lever in the neutral detent position will engage neutral start switch and allow engine to start NOTICE For additional information refer to the section on Starting and Oper ation in the engine manu facturer s manual DO NOT shift into FORWARD or REVERSE unless engine is running Damage to the shift system could result from trying to shift...

Page 66: ...the neutral position If the engine will not start slight movement of the shift lever may be necessary to locate the neutral position and disen gage the safety cutout switch Control or cable adjustments are required to correct this condition should it persist See your Four Winns dealer for necessary control and cable adjustments F 4 CONTROL SYSTEM MAINTENANCE Periodic inspections of the controls ca...

Page 67: ... control cables to the steering cable Make sure the deck coaming pads and bulkheads allow for steering cable movement in all posi tions of trim If the power steering becomes inoperative steer ing will be harder and more effort will be needed to steer the boat Check for a broken or loose belt on the power steer ing pump Also low fluid levels in the power steer ing pump reser voir will cause hard st...

Page 68: ...our Winns dealer Check all metal parts at the cable output end for corrosion Remove any old grease from the cable ram and motor swivel connections using a mild solvent such as WD 40 Spray the cleaned areas with a moisture displacing lubri cant and apply a light coat of good quality marine grease Do this with the ram fully extend ed See Figure G3 will result in harder steering and possible damage t...

Page 69: ...torage or used infre quently clean the cable ram as instructed earlier Cycle the steering several times when applying lubricant If at any time the steering system becomes stiff has an excessive amount of free play or shows any change in its operating characteristics contact your Four Winns dealer to have the system inspected ...

Page 70: ...m deck storage compartments again depending on the model See Figure H1 Figure H1 Dual Battery Location Shown Representative View Models May Vary Fire or Explosion Hazard Electrical system parts are designed and manufactured to comply with the US Coast Guard requirements to minimize risks of fire or explosion Never substitute automotive parts for marine parts Automotive parts do not provide the nec...

Page 71: ...m the battery make sure all switches are off and disconnect the black or yellow negative cable s first to prevent spark B Battery Switch Operation Power to the engine and all 12 volt electrical equip ment is controlled at the battery switch panel Sepa rate circuit breakers are provided on the battery selector switch panel to protect the aft bilge and forward bilge pumps shower sump stereo memory e...

Page 72: ... battery switch panel for the automatic bilge pump Al ways turn the battery selector switch to the OFF position when the boat is removed from the water NOTICE DO NOT turn or pass the bat tery se lec tor switch to the OFF posi tion while the en gine is run ning Al ter na tor and wir ing dam age could re sult ON I When the battery switch is set to ON current flows from the engine start battery to th...

Page 73: ...mer The center switch posi tion is OFF Exhaust The Quick Quiet thru side exhaust if equipped may be activated by moving the push but ton EXHAUST switch to the ON position To quiet the exhaust push the EXHAUST switch to the OFF position Docking Lights The docking lights if equipped may be activated by moving the push button DOCKING LTS switch to the ON position Trim Tabs If the boat is equipped wit...

Page 74: ...e ACC switch s on the dash Be sure to provide proper fuse or circuit break er protection for all 12 volt equip ment that is installed DO NOT overload the accessory circuitry by installing too much additional 12 volt equipment C Interior Equipment Stereo On the SL models the AM FM CD stereo is mounted on the helm See Figure H11 The face plate opens to access the CD slot See Figure H12 The speak ers...

Page 75: ...y usage is as detrimental to battery longevi ty as is overuse Alternating battery usage is impor tant Refer to the battery manufactur er s instruc tions included with your battery Batteries produce hydrogen and oxygen gases when being charged These explosive gases escape through the vent fill caps and may form an explosive atmosphere around the battery if the ventilation is poor This gas may remai...

Page 76: ...e u l B e t i h W p u m i r T d e R e t i h W r e w o p m i r T Yellow d n u o r G n e e r G y a r G t h g i l w o B e u l B y a r G t h g i l n r e t S Yellow Red Stripe Note Some of these colors can serve more than one type of circuit Figure H14 Wiring Color Codes H 7 STRAY CURRENT CORROSION A General Electrically induced underwater corrosion occa sionally affects boats and their related compo n...

Page 77: ...tive metal is usually in creased and the attack on the less active metal is decreased as compared to when these metals are not touching C Corrosion Prevention Anti corro sion an odes are attached to the bottom of the gimbal housing to prevent corrosion to your stern drive and underwa ter parts These anodes will be slowly eroded away by galvanic action and require periodic inspection Please refer t...

Page 78: ... off nozzle Be ready in the event it does not or if you are using a different type of nozzle for dispensing fuel DO NOT TOP OFF I 1 GASOLINE FUEL SYSTEMS A Fuel System Domestic Models For domestic models the equipment used by Four Winns as described by the manufacturer is designed to provide maximum engine fuel flow and minimize hydrocarbon emissions Overfill protection helps prevent the possibili...

Page 79: ...ills When tank is almost full the sound from the fuel fill vent will change The pitch will become higher indicating the tank is close to being full Stop pumping fuel into tank DO NOT TOP OFF When the pressure reduces in the fuel tank the fuel fill inlet control opens and allows the remaining fuel in the fuel line to drain into the fuel tank It should also be noted that when the air temperature ris...

Page 80: ... and are clearly marked with a fuel symbol or are labeled GAS See Figures I1 I5 I6 The fuel deck fill is hinged to prevent loss It is designed for nozzle retention are automatically shut off compat ible and includes dual over pressure relief valves The water resistant gas cap prevents water from entering the fuel system Figure I5 Fuel Deck Fill Fuel Vent Domestic Models The click to close gas cap ...

Page 81: ...e these steps to clean vent screen before and after storage or at least once a year This maintenance should be done while the boat is out of the water This way you do not risk losing parts 1 Use a 3 16 5mm hex wrench to turn cap off counter clockwise Set cap aside for re installation 2 When cleaning DO NOT allow debris to fall down the vent tube into tank 3 Remove screen and clean with solvent or ...

Page 82: ...ur faces to run into the tank Periodically inspect the gasket if applicable and or the fuel deck cap for damage DO NOT confuse GAS deck fill plate with WA TER or WASTE deck plates Deck fill plates are labeled according to the in tend ed use Spilled fuel is a fire haz ard DO NOT ove rfill or ove rflow the tank or al low fuel spills into the hull or bilge If spill age oc curs clean up im me di ately...

Page 83: ...uel gauge will register accurately Refer to Figure I10 When boating the trim angle of the boat changes and affects the gauge readings Under these conditions the fuel sender will register full for the first few hours of running time until the fuel level drops below the 3 4 or 1 2 mark This is caused by the angle of the fuel in the tank as shown in Figure I11 Figure I11 Effects of Trim Angle It is v...

Page 84: ...ystem leakage 2 Phase separation of fuel will cause contami na tion Water which accumulates in the tank through contamination or condensation will be absorbed by the alcohol This water heavy alcohol will settle at the bottom of the tank This phase separation will lead to fuel tank corrosion This may also result in a lean mixture to the carburetor and cause engine stalling or possible engine damage...

Page 85: ... Models Avoid overboard spills Be alert The fuel nozzle should automatically shut off when using an automatic shut off nozzle Be ready in the event it does not or if you are using a different type of nozzle for dispensing fuel DO NOT TOP OFF Export Models Avoid overboard spills When tank is almost full the sound from the fuel fill vent will change The pitch will become higher indicating the tank i...

Page 86: ... and 1 4 cup of Clo rox or Purex household bleach 5 sodium hypo chlorite solu tion This is recommended for each 15 gallons of tank cap acity 4 Allow to stand for three 3 hours If time is a factor greater concentra tions of chlorine solution will be needed to disinfect the water system J 1 GENERAL Certain SL models may be equipped with a fresh water supply system If equipped this system gener ally ...

Page 87: ...h on Battery Switch Panel Locations May Vary Depending on Model When properly primed and activated the pressurized water system can be used in the same manner as the water system in a home An automatic pressure sen sor in the water pump keeps the system pressurized Sim ply operate the faucet and water will be delivered with the FRESH WATER switch activated Turn the FRESH WATER switch OFF when not ...

Page 88: ...crylic skylight storage cabinet fiberglass liner porta potti and over head lighting Note Models may vary See Figure J6 Refer to the manufacturer s literature included in the owner s packet regarding the use care and mainte nance of the porta potti Figure J6 Enclosed Head B Aft Shower The aft shower is available on certain SL models De pending on the model the shower unit is typically located at or...

Page 89: ... on certain SL series models A general guide on porta potti use is included in this section Note Mod els may vary Refer to the manufacturer s literature included in the owner s packet regarding the use care and maintenance of the porta potti if installed Porta Potti Preparation Separate unit by sliding the locking lever to the left unlocked position and hold Figure J6A Separate the units Figure J7...

Page 90: ...e Be careful when handling and storing treatment chem i cals Not only are they toxic but they will also stain and damage surrounding sur face 4 Remove waste holding tank from hold down brackets 5 Carry the waste holding tank to any permanent toi let facility Rotate the pour out spout to the desired position Remove the cap Depress the air relief valve with your thumb while emptying Figure J12 Figur...

Page 91: ... Freez ing water can cause severe damage to all water system compo nents NOTICE It may be necessary to dis connect the hose be low the faucet if applicable to remove excess water in the lines to prevent freeze dam age NOTICE Always winterize the fresh water system prior to winter ization of the hull drainage bilge pump system Draining the system as mentioned can be very tedious and an incomplete j...

Page 92: ...Owner s Manual Page 90 Waste Water Systems Section J Figure J15 General Water System Diagram Representative View Models May Vary WATER SYSTEM ...

Page 93: ...oosening the bilge blower mounting screws and then tightening evenly usually reduces noise considerably K 2 HULL DRAINAGE SYSTEMS A Transom Drain A transom drain with plug is provided in the engine compartment to allow water drainage When the boat is out of the water the boat and trailer should be positioned so any bilge water accu mula tion during dry stor age will flow towards the tran som Be su...

Page 94: ...ilge C Liner Drains Fiberglass liners with liner drains are standard on most models Fiberglass liners can be cleaned easily with water and a brush See Figure K1 The water will drain into the bilge and be pumped overboard by the bilge pump Figure K1 Fiberglass Liner D Bilge Compartment Drainage Certain bulkhead areas of Four Winns boats are sealed in accordance with U S Coast Guard regula tions eff...

Page 95: ... included in the owner s packet regarding the use care and maintenance of the porta potti toilet L 1 COCKPIT SINK FAUCET Certain SL models can be equipped with a sink and faucet Certain models may have the sink and faucet built into the starboard coaming pad while others fold out from the coaming pad directly behind the helm seat The faucet can be folded down out of the way when not in use The swi...

Page 96: ...er to the manufacturer s manual included in the owner s information packet The speak ers are in stalled within the side bulkheads or seat bases For additional information refer to Section H 5C of this manual and the manufacturer s literature included in the owner s packet L 6 ANCHOR LOCKER w HIDDEN LADDER The SL models have an anchor locker built into the bow A hidden telescoping ladder is also lo...

Page 97: ... a in floor ski locker The ski storage locker is located in the cockpit floor between the driver and passenger seats The locker allows for storage of skis knee boards tow ropes personal flotation devices etc The ski storage lid is hinged and includes a gas assist shock for ease of use See Figure L10 Figure L10 In Floor Storage Locker L 8 AFT DECK STORAGE Most SL models have a port and starboard st...

Page 98: ... compartments lockers equipment vary from model to model and is subject to change without notice Figure L13 Storage Compartment Under Helm Passenger Seats Helm Storage compartment shown Figure L14 Storage Under Stern Seat Cushions Figure L15 Transom Walk thru Storage L 10 SMALL ELECTRONICS STORAGE At the helm is located a storage compartment for small electronic devices such as a cell phone and or...

Page 99: ...g The angled table leg slides out from the mount for storage Figure L17 Cockpit Table See Section Q 3 Laminated Fiberglass for care instructions NOTICE Four Winns continually strives to improve its products Unit specifications including standard and optional equipment are constantly being modified Equipment availability is also subject to change without notice The most current and accurate informa...

Page 100: ...assenger Assist Handle Representative View Models May Vary B Cleats The cleats that have been installed are specifical ly designed and are intended to be used as mooring cleats Their purpose is for securing the vessel to a dock pier mooring or anchor A pull up style cleat is standard on SL models The pull up cleat gives your boat a more sleek style When you desire to use the cleat simply pull up o...

Page 101: ...ur Four Winns Dealer for further information Figure M6 Bow Scuff Plate E Maintenance The majority of the hardware installed is made of stainless steel Regardless of the type of hard ware used periodic mainte nance is necessary The manufacturer of our hardware recommends the following when washing your boat 1 Rinse the hardware with fresh water after each exposure to saltwater 2 Periodically wash t...

Page 102: ...e and secure the walk thru windshield while underway Da m age to the win d sh ield could re sult Secure windshield with windshield strap when in open position Securing the walk thru wind shield will help prevent the windshield from ac cidently slamming closed due to high wind and or wake condition thus reducing the chance of damage to windshield or injury Windshields made of tempered glass can be ...

Page 103: ...rd exhaust See Figure M13 For inquiries regarding the thru hull exhaust please contact your Four Winns dealer Figure M13 Thru Hull Exhaust Never approach or use ladder when the motor is running Severe injury or death will result from contact with rotating propeller Shut off motor when near swimmers Severe injury or death will result from contact with rotat ing propeller To prevent personal injury ...

Page 104: ...TOW Certain SL models have a stainless steel arch avail able and other models offer a powder coated alumi num arch See Figures M14 M15 The arches come with a variety of features which will sure to please the wakeboard enthusiasts Please see your Four Winns dealer for information regarding this feature If equipped follow the manufacturer s instructions for use and maintenance Refer to Section B 4 W...

Page 105: ... 1 EXTERIOR SEATING A Bow Seating Bow seating is provid ed on the SL models Certain bow cushions have hinges to allow for access to storage areas be low Sidewall storage is also stan dard See Figures N1 N2 N3 Figure N1 Bow Seating Representative View Models May Vary Figure N2 Hinged Bow Cushions Port Starboard Representative View Models May Vary Figure N3 Hinged Cushion Bow Representative View Mod...

Page 106: ...ive the individual greater flexibility increased visibil ity and riding comfort See Figure N9 Figure N8 Port Starboard Captain s Chairs Certain Models Only Other ports seats on certain SL models have a backrest which can be moved or flipped forward to create an aft facing port seat See Figure N10 Figure N10 Port Seat Facing Aft Certain Models Only The driver s seat is adjustable forward and aft Sl...

Page 107: ... by first removing the cooler and then the lid An available sink and faucet may be installed behind the starboard coaming pad Figure N13 U shaped Cockpit Seating DO NOT sit on the b ack rest por tion of any cockpit seat The operator could lose con trol of boat or pas sen gers could be thrown from boat Also the seat may be dam aged from improper use D Engine Hatch Gas assist lifts or hydraulic supp...

Page 108: ... thru backrest and fill in cushion and stay inside cockpit while underway To prevent personal injury platform lounge seats or sun lounge must not be occupied and the walk thru backrest and fill in cushion must be in place while engines are running To prevent personal injury DO NOT sit on the the walk thru backrest portion of fill in NOTICE Cushions if not properly stored and secured can blow out o...

Page 109: ...m Lounge H Watersports Chair The watersports chair faces the stern of the boat to provide an excellent vantage point for an observer watching watersports activities A removable cooler may be stowed beneath this chair See Figure N18 Figure N18 Watersports Chair Cooler Storage Certain Models Only I Swim Platform Lounge The SL models are equipped with a swim platform lounge This lounge provides an ar...

Page 110: ...t cushion of certain sundecks can be raised with the use of a kick up leg to turn the sundeck into a chaise lounge See Figure N23 Figure N23 Swim Platform Seat turn to Lounge Prevent falls overboard Do not occupy platform lounge seats or sun lounge when engine is run ning Latch lounge seat assembly in upright posi tion before starting engine J Swim Platform Seating The SL models come equipped with...

Page 111: ...k for approximately ten 10 minutes then gently scrub with a soft bristle brush Thoroughly rinse vinyl and dry Figure N27 Swim Platform Seat Prevent falls overboard Do not occupy platform lounge seats or sun lounge when engine is running Latch lounge seat assembly in upright position before starting engine N 2 EXTERIOR UPHOLSTERY CARE A Cleaning Vinyl NOTICE Vinyl upholstery should be cleaned and m...

Page 112: ...ed exposure can damage the upholstery and seating The seating can become thoroughly saturated with water if not adequately protected Refer to Section O Weather Cov ers for more information NOTICE To prevent possible damage to the vinyl rinse with soap and water after applying the Tough Duty Cleaner or Vinyl Finish Vinyl Cleaner Then rinse and dry 3 Ink Denatured alcohol or Hemisphere Ink Remover 4...

Page 113: ...ative of spills commonly occurring on carpets Stains were pressed into the carpet to simu late foot pressure following a spill Stains were applied to a two inch square section and allowed to penetrate Removal was performed after two weeks Carpets were tested for stain removal by an independent laboratory Stain removal was effective for the all the stains selected Results are shown in the table on ...

Page 114: ...o t u A A e s a e r G n o c a B A n i a t S y r r e B A d o o l B A r e t t u B A d r a t s u M r o p u s t a C A m u G g n i w e h C t a e p e R A 5 h c a e l B e n i r o l h C A d e t l e M e t a l o c o h C A y a l C A a e T r o e e f f o C A a l o C A n o y a r C B e y D A g g E A s e c e F A a l u m r o F h s i F A e c i u J t i u r F A h s i l o P e r u t i n r u F A y v a r G A m a e r C e ...

Page 115: ...or the cockpit areas are available on the SL models Four Winns covers are designed and intended to provide protection of the cockpit seating areas Four Winns utilizes acrylic type material for all its covers All canvas except mooring covers consist of 100 acrylic material and is color matched to the boat The mooring covers are made of 10 ounce acrylic and typically come in tan only Contact your Fo...

Page 116: ...as deployed Four Winns recommends booting the canvas before running at or close to maximum speed In so doing you will help to maintain the life of the canvas and hardware Also the wind should be taken into consideration when deter mining operating speed with canvas deployed The boat speed plus wind speed should not be exceed 40 mph Figure O2 Bimini Top Booted Custom Bimini Top w SST Arch Option Sh...

Page 117: ...the port and starboard straps to their respective strap eye Adjust tautness of canvas using straps 2 Extend the forward portion of the bimini and at tach the forward port and starboard straps to their respective strap eye Adjust tautness of canvas using straps C Forward Cover The forward cover is available for the SL models and must be ordered with the cockpit cover It is installed over the bow se...

Page 118: ... cockpit cover at the center seam 2 Snap the cockpit cover sides to the deck just past the windshield 3 Place the adjustable pole in position by inserting the top portion of pole into the straps and snap on the top of the pole into the snap on the cover The adjust able pole is provided to adjust the canvas for tautness and prevent puddling 4 Finish snapping the cockpit cover sides to the deck 5 Se...

Page 119: ... enclosures for outdoor storage See a Four Winns dealer for informa tion on the availability of winter storage covers or other alternatives for storage When storing outdoors make sure the sup porting framework keeps the weight of the snow and rain from accumulating on the storage cover Proper ventilation must also be provided or dry rot and mildew will occur See Section R General Mainte nance for ...

Page 120: ...revent decay 4 Heat can cause cracks in vinyl components and stiffening of fabric when enclosed in plastic or polyethylene DO NOT store the weather cover in polyethylene under direct sunlight or high tempera ture situations 5 Ultraviolet degradation may occur under pro longed exposure to direct sunlight Store the top in the boot when not in use 6 Salt water can corrode brass aluminum or stain less...

Page 121: ...careful when selecting a cleaning agent Hand dishwashing detergents are usually gentle and are recommended for cleaning gel coat Cleaning P 1 HULL DESIGN INFORMATION Four Winns boats are designed using the sound en gineering and mathematical prin ciples of hydro statics hydrodynamics structure and strength of materials The materials utilized provide optimum strength at the lightest possible weight...

Page 122: ...r 600 wet or dry sandpaper followed by fine rubbing compound and wax When using wax or fine rubbing compounds make sure to read the label and follow the direc tions Some helpful tips are as follows products such as Ivory or Dawn hand dish washing liquid can be safely used Always read the label before using any product NOTICE DO NOT use acetone paint thinner sol vents or strong alkaline based deter...

Page 123: ...s not removed by the hand dishwash ing soap or mild cleanser then the next proce dure is to use either denatured or rubbing alco hol If this does not work consult your Four Winns dealer for profes sional assistance NOTICE DO NOT use acetone ketone or other solvents to remove stains These chemi cals are flammable and may damage the gel coat P 5 FIBERGLASS REPAIRS Fiberglass is one of the most durab...

Page 124: ...he possibility of reoccurrence of blisters Your Four Winns dealer or local ship store will have informa tion on barrier coat prod ucts cosmetic and can be treated Cosmetic surface dam age can be repaired as follows 1 Sand the surrounding area with medium or fine grit sandpaper Clean all marine growth dirt anti foul ing paint etc from the immedi ate area DO NOT excessively scratch or gouge the sur ...

Page 125: ...face must be clean and slightly rough to ensure proper paint adhe sion Prior to application of the anti fouling paint the boat owner may consider coat ing the hull bottom with an epoxy coating Four Winns recommends this proce dure as a preventive and effective means of control ling osmotic blistering Most major anti fouling paint manufacturers also supply a line of epoxy undercoat ings Consult you...

Page 126: ...ife will leave gouges marks in the surface of the table Q 2 STAR BOARD Star board is a high density polyethylene plastic and is very durable and fade resistant Star board requires little main tenance and is being used in place of wood in many areas of the boat The ski locker lid is one example of where star board is used See Figure Q2 Figure Q2 Ski Locker Lid To clean star board use a solvent free...

Page 127: ...e using any cleaning product NOTICE DO NOT use abrasive cleaners or sol vents on cockpit table DO NOT use Soft Scrub soap or similar cleaning prod ucts they will scratch the surface and remove the shine NOTICE DO NOT use cockpit table as a cutting board The knife will leave gouges marks in the surface of the table Figure Q4 Cockpit Table Q 4 TEAK Teak tables and swim platforms are available on cer...

Page 128: ...ges marks in the surface of the table Use an actual cutting board in order to protect the tables Q 5 Acrylic Plastic Plexiglass Acrylic plastic is utilized in most walk thru doors wind screens transom doors portlight windows electrical panel doors and certain glove boxes To clean acrylic plastic 1 Rinse with plenty of water to wash off as much dirt as possible 2 Using your bare hand along with ple...

Page 129: ...is manual for additional details B After Lifting 1 Remove the drain plug 2 Thoroughly wash the fiberglass exterior espe cially the hull bottom Remove as much marine growth as possible Wax lightly 3 Lower boat onto cradle properly or place boat on trailer if applicable Be sure boat is ade quately support ed The boat should be raised slightly under the forward supports or trailer tongue to im prove ...

Page 130: ...as around the boat Be sure dishes are placed near the head and the engines as rodents will destroy uphol stery water intake and discharge hoses 4 If the boat will be in outside storage properly support a storage cover and secure it over the boat DO NOT secure the cover tightly to the boat This does not allow adequate ventilation and can lead to dry rot DO NOT store the boat in a damp storage enclo...

Page 131: ...n i r e e t S G n o i t c e S o t r e f e R n o i t c e p s n I n o i t c e n n o C d n a e g a k n i L t n e m t s u j d A b a T e u q r o T e v i r D n r e t S e c i v r e S g n i r e e t S r e w o P r e r u t c a f u n a M e h t y b d e d n e m m o c e R s A s t n e m t s u j d A g n i r e e t S n o i t a c i r b u L m e t s y S g n i r e e t S s m e t s y S l a c i r t c e l E H n o i t c e S ...

Page 132: ...e n i g n E e s U y r e v E e r o f e B n o i t a r e p O r e w o l B d a e H g n i n a e l C m e t s y S t n e V r e w o l B g n i n a e l C d n a n o i t a r e p O p m u P e g l i B e s U y r e v E e r o f e B g u l P n i a r D m o s n a r T k c e h C t n e m p i u q E r o i r e t n I L n o i t c e S o t r e f e R e c n a n e t n i a M d a e H n o i t c e p s n I g n i t t i F l l u H u r h T r ...

Page 133: ...Owner s Manual Page 131 General Maintenance Section R Shaded areas indicate the time frame when service inspection should be conducted Or as Required ...

Page 134: ...s tration information A tire registration form included in the owner s packet is to be filled out and re turned to the tire manufactur er Please see Section S 7 Supplemental Trailer Information for additional information to assist you in completing the tire regis tration form T N E M P I U Q E T H G I E W E G A R E V A y r e t t a B y r e t t a B s b L 0 6 l e u F l a G s b L 5 6 r e t a W l a G s...

Page 135: ...the trailer Keeping the tie downs tightly fastened will prevent the boat from bouncing against the bunk sup ports NOTICE Im pro per trail er setup can cause hull dam age NOTICE DO NOT over load your trail er by plac ing cam ping gear or other heavy equi p ment in the boat DO NOT ex ceed the GVWR rat ing Dam age to the hitch cou pler or trailer may occur For trailers the steps to determining correc...

Page 136: ...ehicle Before unhitching the trailer use the following guidelines when setting up the jack 1 Pull on the locking pin release See Figure S4 B Tongue Four Winns trailers are designed with tongue weights between 5 and 10 of the total weight of the boat fuel gear and trailer If the down ward weight on the coupling ball does not fall within this range cou pler failure and towing instability may oc cur ...

Page 137: ...ion al vehi cles RV s are not applicable to surge brake systems and should not be used on Four Winns trailers DO NOT use a trailer hitch with moving parts The brakes could activate when traveling down hill Always use a fixed hitch Figure S5 Brake Actuator Coupling As sembly Open Coupler may vary depending on Boat Trailer Model Figure S4 Swivel Jack 2 Swivel jack to the vertical posi tion 3 Release...

Page 138: ...inish is standard Aluminum rims Mags are optional on painted trailers Galva nized trailers are equipped with matching galva nized rims Spare tire cov ers may be available as an option and will match the trailer Check with your Four Winns Dealer for avail ability The tires installed on Four Winns trailers meet the trailer load requirements for each model Before trail ering make sure the tires are i...

Page 139: ...lasher on towing vehicles Check with your local auto parts store or ask your Four Winns dealer for assistance literature included in the owner s packet Also refer to Section S 7 Supplemental Trailer Information for additional information Mag wheels include a locking type nut to help deter theft This nut requires a special key or socket to remove The socket will be included with your trailer when m...

Page 140: ...ns The boat should be secured to the trailer by tie downs to prevent damage to the hull The boat may shift or bounce against the bunks or hull supports if not secured It may also slide or fall off the trailer while being towed There are two types of tie downs being used 1 Bow Tie downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that ...

Page 141: ... has been sufficiently tightened See Figure S14 Figure S14 Rear Tie Down Strap Tightening S 3 OP ER A T ION A Hitching Trailer Before towing the trailer must be properly hitched to the tow vehicle To ensure proper engagement of the actua tor s coupler to the tow ball DO NOT use a multi piece ball an incorrectly sized ball or a worn damaged ball Please refer to the trailer s certification plate cou...

Page 142: ... 4 Close coupler latch by pushing latch down until latch engages properly The coupler latch should close and secure freely with finger pressure when ball is properly seated in the ball sock et If the coupler latch does not close freely or does not engage properly do not tow trailer DO NOT force the coupler latch into closed posi tion otherwise damage could result Inspect ac tuator for bent parts o...

Page 143: ...remove bolt or screwdriver prior to towing after backing up is completed NOTICE The reverse lockout position hole and actua tor hole may not be in alignment You may have to block the trailer s wheels and pull the trailer forward enough so the holes are aligned and a bolt or screwdriver may be inserted completely into the reverse lockout position holes Figure S16 Crossing the Safety Cables To re du...

Page 144: ...improve vision Check the rear view mirrors at frequent inter vals to be sure trailer and boat are riding smoothly 2 Allow at least one car and trailer length be tween vehicles for each 10 mph DO NOT tailgate 3 Use low gear on manual transmissions when traveling up steep hills or over sand gravel or dirt roads Figure S17 Reverse Manual Brake Lockout Never allow the bolt or screwdriver to remain in ...

Page 145: ... weight oil every six months or as 4 Use care if shifting to a lower gear while travel ing downhill This could activate the trailer s surge brakes for the duration of the downhill run and cause overheating Extend ed over heating could result in complete loss of the trailer brakes To help prevent overheating slow down while ap proaching the crest of a hill and maintain a slow controlled downhill sp...

Page 146: ... is submersible With the Turbo Lube system the need to disassemble hubs and repack the wheel bearings is eliminated See Figure S18 often as neces sary Replace any worn or defective parts If the cou pler is dam aged contact your Four Winns dealer for replace ment parts DO NOT use a damaged or bent coupler assembly For more information on maintenance refer to the manufact urer s litera ture included...

Page 147: ...consulted on the following items 1 Broken axle 2 Broken spring 3 Worn spring eye bushing parts 4 Sagging springs 5 Welding fatigue 6 Serious leakage of seal 7 Tire wear 8 Loose or worn suspension parts 9 All brake related adjustments inspections and problems A Removal of Hub The following instructions pertain only to trailers manufactured by Four Winns To remove the hub to inspect the bearings and...

Page 148: ... facturer a Place wheel lug nuts on by hand to start b Tighten initially to 15 20 ft lbs Apply 20 pounds of pressure to wrench 12 long using cross tightening se quence Proceed to finish tightening to 85 ft lbs Applying 85 pounds of pressure to wrench 12 long will yield 85 ft lbs of torque c Re torque after first 50 miles of use Refer to Sections S 2F and the S 7 for additional informa tion S 7 SUP...

Page 149: ...ewall edge In general the larger the number the wider the tire will be 65 Indicates the aspect ratio which gives the tire s ratio of height to width R Indicates a radial type tire 15 Indicates the wheel or rim diameter in inches Tire Ply Composition and Materials Used Indicates the number of plies or the number of rubber coated fabric in the tire tread and sidewall Tire manufactur ers also must in...

Page 150: ... carrying capacity DO NOT exceed the GVWR rating for the trailer Total Load is the maximum load carrying capacity of the trailer minus the weight of the trailer Locate the statement Total load should never ex ceed XXX kg or XXX lbs on your trailers tire label located on the port forward side of your trailer When weather temperature changes occur tire infla tion pressures also change A 10º F 6º C t...

Page 151: ...the sidewall of each tire providing information about the tire brand manufacturing plant tire size and date of manufacture It is also referred as the DOT code Inflation pressure A measure of the amount of air in a tire kPa Kilopascal a metric unit of air pressure PSI Pounds per square inch a standard unit of air pressure Cold tire pressure The tire pressure when the trailer has been stationary and...

Page 152: ...d kit etc Open engine compartment Inspect for fuel odors and visible leaks in the fuel oil coolant exhaust and power steering systems Visually inspect engine for cracked hose defective belts or other signs of engine problems Check engine oil and battery water levels Check power steering fluid level Check battery electrolyte range Check fuel level Fuel tank s should be filled to slightly less than ...

Page 153: ... readily available 4 Do not store fuel in areas that are not adequately ventilated 5 Use only fuel lubricants recommended by the engine manufacturer C Pumping Fuel Follow engine manufacturer s recommenda tions for types of fuel and oil Use of improper products can damage the engine and void the warranty 1 Be sure to fuel in a well lit area gasoline spills are unnoticeable under poor lighting or in...

Page 154: ...seated Passengers should remain seated during loading of the boat to maintain an even trim T 3 LOADING PASSENGERS AND GEAR NOTE All boats under 20 feet in length must have a capacity rating plate showing the recommended person capacity as well as the maximum capacity of the boat including persons and gear When loading your boat remember to distribute the load evenly Keep the load low and do not ov...

Page 155: ...ine temperature stays within optimum range If temperature reading is abnormally high stop engine immediately and inspect for cause of high reading 6 With engine running voltmeter should show a reading between 12 and 15 volts Passengers seated in the bow area should not obstruct the driver s vision IMPORTANT Passengers are prohibited from riding on the bow with feet hanging over the side or ride wh...

Page 156: ...oats or when approaching a swimmer or downed skier in the water Always look behind you and to both sides of the boat before slowing down Tell your passengers your inten tions to allow them time to make adjustments to their balance or positions Slowly pull back on throttles glance back and see if a large following wave is approaching the transom If so give the engines a little throttle as the wave ...

Page 157: ...onto plane At this point your boat will be plowing through the wa ter with the bow down too far Trim the lower unit up slightly until the bow comes up If you trim the lower Once you have spent enough time practicing maneu vers and have a feel for how the boat handles you will be ready to run in open waters T 6 ACCELERATION Before accelerating to bring your boat on plane be sure that the area in fr...

Page 158: ...ning Doing so can se verely damage the lower unit and engine NOTE Refer to the control instructions regarding the power trim controls installed on your boat unit out too far your boat will porpoise or the propel ler will cavitate and the bow will slam up and down on the water Your boat is trimmed correctly when it is just short of porpoising or propeller cavitation under ideal running conditions T...

Page 159: ...or moored While underway use the naviga tion light switch to turn on the stern white port red and starboard green lights Lights are off when switches are in the OFF position T 9 HAZARDOUS CONDITIONS A Storms Storms sometimes appear without advance notice Although weather information from meteorological ob servation and reporting stations is available weather bureaus are known to have failures in t...

Page 160: ...f the drive unit strikes an underwater hazard check for boat and drive unit damage If the engine vibrates exces sively after striking an underwater obstruction it may indicate a damaged propeller If vibration is notice able return to port slowly to prevent further drive and engine damage from an out of balance condition Watch the temperature gauge to make sure you do not overheat the engine If the...

Page 161: ...ersons aboard should know the location and proper operation of the fire extinguishers look for the cause of the flooding Check all hoses through hull fittings seacocks and strainers If flooding occurs as a result of collision or grounding damage call for assistance and head for shore if possible B Capsizing and Man Overboard By far the largest number of boating fatalities involve capsizing and fal...

Page 162: ...d a detailed description of your boat I Control Failure In the unlikely event of a shift throttle failure shut down the engine immediately Carefully check the control connections in the engine compartment to see if they are secure If not try to locate the attach ing hardware and reassemble If that is not possible try to use whatever is available such as paper clips hair clips tape etc to secure th...

Page 163: ...e place fenders over the side between the boat and the dock B Mooring After you have positioned your boat next to the dock you must secure it with mooring lines to keep it in position Mooring lines must be long enough to secure your boat in any docking situation For example the length of the lines for a 16 foot runabout should be at least 15 feet An eye splice at the end of each line works well wi...

Page 164: ...upports a portion of the deck BEAM WIND A wind blowing against the side of the vessel perpendicular to the long axis of the vessel BILGE The lowest interior area of a hull used to collect water that has entered BILGE PUMP A pump intended for removal of spray rainwater and the normal accumulation of water due to seepage and spillage not intended for damage control BINNACLE The stand or support for ...

Page 165: ...t covering over a compart ment hull or any part thereof DESIGNATOR Model identifier or model name 1 to mark or point out indicate show specify 2 to denote indicate signify 3 to name entitle style DINGHY A small open boat used for ship to shore transportation DISPLACEMENT The weight of water dislocated by the hull of a vessel DISPLACEMENT HULL A hull that displaces a volume of water equal to the we...

Page 166: ...Toward the bow FREEBOARD The minimum vertical distance from the surface of the water to the gunwale FREQUENCY The number of crests passing a fixed point at a given time FRONTS Where opposing warm and cold air masses meet generally producing a band of wet stormy weather wherever they meet GALLEY The kitchen area of a boat GALVANIC CORROSION A potential electrical difference exists between dissimila...

Page 167: ... con nect all the local points on a weather map These lines are usually closed and define high or low pressure air masses ISOTHERMS Isotherms are lines that are similar to Isobars except that Isotherms connect all the points that are of equal temperature JETSAM Refuse that sinks when discharged overboard KEDGE S One or more anchors set out from a grounded vessel usually astern to 1 keep it from be...

Page 168: ...earing a notice advertisement message etc PLANING HULL At slow speeds a planing hull will displace water in the same manner as a displacement hull As speed is increased the hull provides a lifting effect up onto the surface of the water POINT One of 32 points of the compass that is equal to 11 1 4 degrees PORT 1 Looking forward the left side of a boat 2 A harbor 3 An opening for light or ventilati...

Page 169: ...e controlled by the steering wheel STEM The leading edge of a boat s hull STERN The back of a boat STRINGER A fore and aft continuous member used to provide a vessel longitudinal strength STRUT A propeller shaft support that is below the hull SUMP A pit or well into which water is drained SUPERSTRUCTURE Deck houses and other structures extending above the deck THWART A seat or brace running latera...

Page 170: ... LINE The line of the water on the hull when the vessel is afloat WATCH A 4 hour duty period while at sea WAVES Waves are periodic disturbances of the sea s surface caused by wind seaquakes and the gravitational pull of the moon and the sun ...

Page 171: ...__ Smoke Signals _________________ Flashlight ___________________ Food ___________________________ Paddles _______________________ Water ______________________ Anchor _________________________ Raft or Dinghy __________________ EPIRB ______________________ Sea Anchor _____________________ Navigation Equipment Compass ____________________ Loran ________________ GPS ______________ Radar _____________...

Page 172: ...Owner s Manual Page 170 Fuel Log Fuel Log E T A D S R U O H N U R L E U F L A G E G N A R S E L I M M P R H P M H P G ...

Page 173: ...Owner s Manual Page 171 Fuel Log Fuel Log E T A D S R U O H N U R L E U F L A G E G N A R S E L I M M P R H P M H P G ...

Page 174: ...Owner s Manual Page 172 Fuel Log Fuel Log E T A D S R U O H N U R L E U F L A G E G N A R S E L I M M P R H P M H P G ...

Page 175: ...Owner s Manual Page 173 Service Log Service Log E T A D S R U O H D E M R O F R E P E C N A N E T N I A M ...

Page 176: ...Owner s Manual Page 174 Service Log Service Log E T A D S R U O H D E M R O F R E P E C N A N E T N I A M ...

Page 177: ...Owner s Manual Page 175 Service Log Service Log E T A D S R U O H D E M R O F R E P E C N A N E T N I A M ...

Page 178: ... R E T L I F L I O R O L O C T A O B R O L O C Y R E T S L O H P U T I P K C O C R O L O C Y R E T S L O H P U N I B A C Y T I C A P A C L E U F E G A S U R H N O L L A G G V A D E T A M I T S E L E U F S R E B M U N Y E K N O I T I N G I R E B M U N Y E K X O B E V O L G R E B M U N Y E K Y A W N O I N A P M O C L E D O M R E L I A R T R O L O C R E L I A R T R E B M U N L A I R E S R E L I A R T...

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