Fortador Fortador PRO S Operating Manual Download Page 36

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Fortador PRO S

PRO-S-000-009-01

FORTADOR

Rysunek jest w

asno

firmy FORTADOR. Wykorzystywanie i rozpowszechnianie

bez zgody w

ciciela zabronione.

Drawing is owned by FORTADOR. Use and distribution without the consent of the

owner is prohibited.

Anna Wiraszka

Marek Chaci

ski Krzysztof Traczy

ski

2020-01-18

Narysowany przez

Sprawdzony przez Zatwierdzony przez

Date

1 / 1

Skala

Arkusz

2,50

Summary of Contents for Fortador PRO S

Page 1: ......

Page 2: ...e terms in the following cases Any misuse or use in improper conditions any damage resulting from normal wear out or aging inappropriate application neglect improper operation or storage exposure to mois ture arbitrary modification or repair improper installation using wrong power supply source operator errors failure to obey this operating manual or any other events for which the man ufacturer ca...

Page 3: ... for the first time 12 Cleaning 14 Control panel functions 16 Switch off procedure 18 Maintenance plan 20 Service screen 21 FAQ 23 Lamborghini burner error codes and ways they are indicated 32 Diagnosis of burner equipment elements errors and reasons for its operation blockage 33 List of spare parts and the machine s exploded view drawings 34 CE Attestation of conformity 39 Transport 40 Final rema...

Page 4: ......

Page 5: ...erent detergents at the same time is a solution that has never been used so far The 7 inch touch display keeps the user inform on the status of fluids water fuel detergents inside the machine and on the running pressure of the boiler The heart of the machine is its boiler and burner assembly supplied by the world renowned manufacturer Lamborghini Caloreclima The highest quality of the combustion s...

Page 6: ... tank capacity 20 Fuel tank capacity 10 Detergent tank capacity 5 Noise level 79 dB Dimensions W x L x H 50 x 86 x 91 cm Weight 95 kg without fluids and accessories Technical data are placed at the rating plate at the rear wall of the cover in the area marked with the red frame When contacting our Service Dept please al ways refer to your machine s serial no from the rating plate TECHNICAL SPECIFI...

Page 7: ...uick coupling valve 11 Cleaning hose connection safety quick coupling valve 12 Water drain valve 13 Detergent drain valve 14 Fuel drain valve 15 Permanent water connection valve 16 Boiler steam drain quick coupling valve 6 Fuel filter fuel filter valve tank fuel drain valve 7 Wet steam and detergent pumps 8 Water filter 9 Water pump 14 15 10 16 11 12 13 DESCRIPTION OF THE MACHINE ...

Page 8: ...mendations which would make it possible to completely eliminate risks during its operation or maintenance and while handling or using chemical products that this machine has been designed to process In case of special applications and working conditions some additional safety precautions can turn out to be necessary which are not discussed in this document In such non discussed cases the user shou...

Page 9: ...factured by the manufacturer In case power supply cable is damaged it must be replaced by an authorised service provider under pain of loss of guarantee Water tank must be filled with tap water only Do not add any detergents chemicals or descaling agents to the water tank Do not use distilled water Before starting the machine check if its operational openings are free from dirt It is only allowed ...

Page 10: ...m 8 0 c m 116 cm UNPACKING Packaging dimensions 1 Carefully remove the machine from its packaging 2 Check if the machine has not been damaged while being shipped 3 Check if its standard equipment is complete We recommend to keep the packaging STANDARD ACCESSORIES ...

Page 11: ... not put any heavy objects on hoses and do not drive your car on them 6 Make sure that your steam supply valves are closed if you do not use your gun for a longer time 10 minutes 7 Check residual current circuit breaker operation by pressing the Test button marked with a red square the machine should switch OFF Operating the machine with faulty residual current circuit breaker is strictly prohibit...

Page 12: ...ime of your boiler and all hydraulic assemblies Important Make sure not to start the machine before you pour the water in Connect the hoses to quick couplings Make sure that quick couplings are properly installed Connect the machine to a 230 V or 110 V socket depend ing on version of the machine and turn the emergency stop ring clockwise 1 4 2 3 HOW TO INSTALL AND USE THE MACHINE FOR THE FIRST TIM...

Page 13: ...oment When the 16 bar pressure is reached the machine is ready to work Touch the button on the display to start the machine The machine will begin to automatically fill the boiler with wa ter and the burner will be activated as soon as the minimum water level is reached After 2 7 minutes the pressure will reach 16 bar Such mes sage will be displayed on the screen Valve open Valve closed 5 6 7 ...

Page 14: ...ea to another never pull the gun as this may lead to the connection of the hose with the gun or the gun itself getting damaged Direct the steam jet towards the surface being cleaned making sure to keep a safe distance of 10 cm between the gun nozzle and the surface being cleaned In case of heavy soiling use the wet steam function that is activated using the orange arrow marked button Steam being f...

Page 15: ... sequence may lead to detergent pump getting damaged It is not recommended to use high foam and acid pH reaction formulations On the screen activate Detergent feeding using the button that is marked with the orange arrow Upon completion of work close the steam supply valves to the hoses remove the steam that remains inside hoses by pressing the gun s trigger and then disconnect the hoses from the ...

Page 16: ...ey should be re filled to continue operation CONTROL PANEL FUNCTIONS Main screen Detergent feed starting button cleaning Service screen Fuel level indicator Machine STOP button Information screen Fuel level indicator Detergent level indicator cleaning Wet steam feed starting button During water pomp operation or burner operation suitable indicator will be highlighted ...

Page 17: ...creen Worked hours count display screen Water pomp ON indicator Information screen Burner ON indicator Return to Main Screen Boiler water level indicator L low M medium H high Water pomp maintenance mode Detergent maintenance mode Machine STOP button Wet steam maintenance mode Main screen Serial number Main screen Moto hour counter Burner serial number ...

Page 18: ...the hoses no 10 and 11 press the gun s trigger to release any steam that still re mains inside hoses SWITCH OFF PROCEDURE In order to prolong your FORTADOR machine lifetime take due care of your machine and obey the Switch Off Procedure as presented herein Switch off the machine using the button on the touch screen and then disconnect it from its power supply NOTE Failure to observe this sequence ...

Page 19: ...e machine is started Afterwards by pressing the button marked with orang ar row the water pump will be run for 5 seconds pumping out any remaining water from the water system into the boiler Repeat this procedure several times watching if any water is still present in the tube that supplies water into the wa ter filter and in the filter itself If you cannot see any water coming out do not start wa...

Page 20: ...nce must be performed by the guarantee issuing party or the authorised dealer Failure to observe this condition will result in loss of guarantee MAINTENANCE OPERATIONS TIME INTERVAL WORK HOURS COUNT Clean the water filter and the fuel filter 100 Check water detergent fuel sensors 150 Check burner electrodes and clean the combustion chamber 200 Descaling 50 200 depending on water hardness Replace b...

Page 21: ...r steam washer will report automatically the need to check the relevant components by displaying the appropriate service screen SERVICE SCREEN Water and fuel detergent filter cleaning required Control of water detergent and fuel sensors required Burner electrodes inspection required 1 2 3 ...

Page 22: ...22 The ball and spring in the cleaning gun need to be replaced 5 Descaling device required 4 ...

Page 23: ...23 FAQ 14 15 10 16 11 12 13 1 2 3 6 4 1 6 4 5 8 7 10 9 Fig 2 Fig 1 ...

Page 24: ...ine connect all cleaning and washing hoses to quick couplings properly Empty the boiler and the water tank by opening drain valves When the machine is stopped and emptied un screw the coupling that connects the four terminal net work with the copper tube Fig 2 Using a syringe inject some VAPOR into the copper tube Wait till it starts to boil and slowly add small portions in order to thorough ly di...

Page 25: ... the machine open the valve Fig 2 element 9 for a while till such time as the water pump overcomes boiler pressure and the water pump non return valve opens change in the water pump s operating noise from clat tering to regular muffled noise NOTE Long term dry operation of the water pump results in permanent damage to the pump unit 5 problem Diagnosis The machine refuses to start after the Start c...

Page 26: ...y to reduce the amount of fuel to be burned down Of course with this setting there is a reduction in the actual thermal power of the burner Attention The work fields on the entire documentation refer to tests with an air temperature of 15 C and Altitude of 0 m above sea level slm To quantify this reduction refer to the table below where the correction factor fc is returned to the different oper at...

Page 27: ...he burner boiler assembly does not shake in the resonance characteristic loud rumbling noise In case fuel pump adjustment range is insufficient adjust the air damp er Fig 6 element 1 typical setting range 0 5 2 0 This set ting and precision adjustment should be conducted several times until a light flame is achieved in the direct view win dow as in Fig 4 element 2 The target adjustment should be p...

Page 28: ... washing hose silicon cable insulation damaged Provide for good sufficient ventilation where the machine is operated Do not pull the washing hose exerting ex cessive force as this may result in damage to the rope that limits washing hose length and in failure rupture of the control cable insulation in the washing hose Regularly inspect electrical installation for the condition of insulation and ea...

Page 29: ... machine s electrical installations must be pe riodically inspected by entities authorised thereto to Pay special attention while you repair or adjust your machine as most of its elements are very hot and you can get serious burns if you touch them directly Since this is a pressure machine be careful when you operate or adjust it In the event its pressure system is unsealed when in operation you c...

Page 30: ...ccurrence in the burner start and self diagnostics procedure This information is available by counting the number of flashes of the red LED always the red one The diagno sis function can be discontinued by pressing the button on burner enclosure and holding it depressed for at least 3 seconds MACHINE STATUS INDICATOR Condition LED colour Standby mode other intermediary modes No light Fuel heating ...

Page 31: ... detector has sensed improper ignition or leakage in the combustion chamber 5 flashes N A 6 flashes N A 7 flashes No flame presence signal from the infrared burner sensor during burner operation damaged fuel valve damaged flame detector wrong burner fuel air mixture composition setting or no fuel 8 flashes Fuel pre heating time disturbance 9 flashes N A 10 flashes Wrong electrical power supply or ...

Page 32: ...a Wiraszka Marek Chaciński Krzysztof Traczyński 2020 01 18 1 2 Narysowany przez Sprawdzony przez Zatwierdzony przez Date 1 1 Skala Arkusz Lp Numer części Numer katalogowy Ilość 1 007 SH00047 2 2 015 SM00030 1 3 016 SH00055 1 4 008 SH00071 2 5 018 SH00011 1 6 012 SH00023 2 7 019 SE00006 1 8 020 SH00050 2 9 021 SH00017 1 10 022 SH00103 1 Part No Catalog No Quantity 1 2 3 6 4 1 6 4 5 8 7 10 9 List of...

Page 33: ... 2 023 SH00076 1 3 024 SE00094 1 4 025 SE00174 1 Part No Catalog No Quantity 1 2 3 4 Fortador PRO S PRO S 000 004 01 FORTADOR Rysunek jest własnością firmy FORTADOR Wykorzystywanie i rozpowszechnianie bez zgody właściciela zabronione Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Marek Chaciński Krzysztof Traczyński 2020 01 18 1 1 Nar...

Page 34: ...0 1 5 033 SH00130 1 6 034 SH00074 1 7 035 SH00131 1 Part No Catalog No Quantity 2 1 3 4 6 7 5 Fortador PRO S PRO S 000 006 01 FORTADOR Rysunek jest własnością firmy FORTADOR Wykorzystywanie i rozpowszechnianie bez zgody właściciela zabronione Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Marek Chaciński Krzysztof Traczyński 2020 01 1...

Page 35: ...SH00050 1 7 045 SH00126 1 8 036 SH00077 1 9 004 SH00046 1 10 033 SH00130 1 Part No Catalog No Quantity 3 2 3 2 4 1 10 4 5 6 7 8 9 9 8 4 A 1 3 A Fortador PRO S PRO S 000 008 01 FORTADOR Rysunek jest własnością firmy FORTADOR Wykorzystywanie i rozpowszechnianie bez zgody właściciela zabronione Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiras...

Page 36: ...R Wykorzystywanie i rozpowszechnianie bez zgody właściciela zabronione Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Marek Chaciński Krzysztof Traczyński 2020 01 18 Narysowany przez Sprawdzony przez Zatwierdzony przez Date 1 1 Skala Arkusz 2 50 2 50 ...

Page 37: ...61000 3 2 EN 61000 3 3 Date of test 11 14 07 2017 CE ATTESTATION OF CONFORMITY This CE Attestation of Conformity is issued according to the Directive 89 336 EEC relating to electromagnetic compatibility on a voluntary basis If confirms that the listed equipment complies with the principal protection requirements of the EMC directive and applies only to the sample and its technical documentation su...

Page 38: ... the machine Make sure that the machine s front wheels are correctly secured and that straps are properly tensioned to avoid the machine moving During transport the machine cannot be filled with steam and it must be drained from all fluids In case it is planned to be transported in temperatures below zero its water system must be drained as described in Section Switch Off Procedure Points 9 11 ...

Page 39: ...nerally adopted precautions while operating any electrical or hydraulic equipment This Operating Manual has been written in order to thoroughly explain the operations that can be performed using this machine Its operators must read and understand this Op erating Manual before they can begin solving any problems Any repairs performed by the user on his own within the guarantee period are prohibited...

Page 40: ...www fortador com ...

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