Formula Air RVA1-NX-06 Maintenance Manual Download Page 3

User manual | RVA Rotary valves 
www.formula-air. com 

 

 

1.    Introduction 

This manual cannot be reproduced, even partially, without prior written consent by Formula Air Group. Every step of 
the rotary valve all along its life cycle has been deeply analyzed by Formula Air Group in the expected area during 
the design, construction, and manual creation. However, it is understood that nothing can replace the experience, 
training and good sense of those professionals who work with the device. 

Ignoring the cautions and warning from the present manual, using improperly parts or the whole device supplied, using 
unauthorized spare parts, manipulating the device by non-qualified personnel, violation of any safety norm regarding 
design, construction and use expected by the supplier, exempt Formula Air Group from all responsibility in case of 
damages to people or properties. 

Formula Air Group does not take any responsibility for the non-observance of the user about the preventive safety 
measures presented in this manual. 

The use implies compliance and knowledge of the Machine Directive 2006/42/EU. 

Failure to comply with the requirements of the operating manual or incorrect use of the rotary valve during operation 
can lead to the damage of the rotary valve and the loss of the proper function performed by the rotary valve itself. 
This will result in termination of the warranty on the item and will release the manufacturer from any liability. 

Warranty 

Regarding to the device’s warranty, see the Sales General Conditions with your local Sales Office. 

Attention 

Before proceeding with the installation of the rotary valve, ensure that the markings on the product are compatible 
with the rating of the site of use. Failure to comply with this prescription can cause serious injury to persons including 
death and/or serious damage to property. 

NOTE: All drawings and references contained within this manual are non-contractual and are subject to change 
without prior notice at the discretion of the Formula Air Group and its partners.

 

Copyright © Formula Air. 

The rotary valves are not designed to prevent the transmission of fire or burning powder transported by the normal 
process flow. 

The rotary valves are built in 3 mm thick steel, powder coated RAL 5010 and neoprene rubber. 

 

2. 

 Product description 

Formula Air rotary valves fulfil all relevant requirement to be used under filters or cyclones. To accomplish this, several 
instructions are described in this manual and shall be following prior to and during operation. 

Note that besides the rotary valve, the complete installation needs to comply to : 

2006/42/EU

 – Machine Directive 

2014/35/EU

 – Low Voltage Equipment Directive 

2014/30/EU

 – Electromagnetic Compatibility and Repealing Directive (EMC) 

2014/68/EU

 – Pressure Equipment Directive 

Summary of Contents for RVA1-NX-06

Page 1: ...User manual RVA Rotary valves www formula air com 1 RVA Rotary valves Maintenance manual EN ...

Page 2: ...or proper use 6 2 6 Gearbox Motor 6 3 Maintenance 6 3 1 Periodic maintenance 6 3 2 Overhaul 6 3 3 Motor gearbox bearings 6 3 3 1 Bearing Maintenance 6 3 3 2 Greasing interval 7 3 4 Replacing spare parts 7 3 4 1 Rubber wear out 7 3 4 2 Replacing the rubber blades 7 3 5 Noise level 8 4 Components and spare parts 8 5 Rotation detector optional 9 5 1 Placing the rotation detector 9 5 2 Connecting the ...

Page 3: ...n performed by the rotary valve itself This will result in termination of the warranty on the item and will release the manufacturer from any liability Warranty Regarding to the device s warranty see the Sales General Conditions with your local Sales Office Attention Before proceeding with the installation of the rotary valve ensure that the markings on the product are compatible with the rating o...

Page 4: ...e body is made of sheet steel Inlet and outlet are foreseen with flange connection The end plate positioned at the drive set can be dismounted in a way that provides access to the rotor The rotary valve body is powder coated 2 1 2 Rotor The rotor is built up of a rotor shaft mounted with 6 sets of chambers Neoprene rubber blades are mounted in the blade retainers in the chambers 2 1 3 Motor and Ge...

Page 5: ...be fulfilled according the EN60079 14 and the installation instructions of the specific equipment The airtightness of the rubber blade has to be controlled regularly according to the instructions in this user manual CAUTION The installation connection start up and maintenance of the rotary valves have to be performed by qualified personnel Use the appropriate equipment and clothing apply the neces...

Page 6: ...7 IMPORTANT Always wear the required safety equipment The national safety rules in force must be observed 3 Maintenance 3 1 Periodic maintenance In order for the rotary valve to be guaranteed by the manufacturer regular maintenance must be carried out by the installer manufacturer or a distributor appointed by the manufacturer Maintenance must always be carried out according to the instructions in...

Page 7: ...eable or worn they must be replaced Visual inspection is carried out 3 4 1 Rubber wear out Rubber blades are worn out and must be replaced when dimension A and B are below optimal measurements in the following table See figure 4 Figure 4 Rubber wear out 3 4 2 Replacing the rubber blades CAUTION Before any manipulation to the rotary valve make sure that the motor is stopped and that all electrical ...

Page 8: ...upply in connected condition and without media is below 70 dB A measured at 1 meter from the component Noise from transported media is not included IMPORTANT A higher noise level may occur depending on local conditions transported material and other components connected to the rotary valve In this case separate measurements may be required If the total noise level in the area exceeds 85 dB A heari...

Page 9: ...ber blades RVA3 NX 06 JCAB000009 Rotor complete with rubber blades RVA4 NX 06 JCAB000010 Rotor complete with rubber blades RVA5 NX 06 5 Rotation detector optional The optional rotation detector is a detection system that controls if the rotation disk is turning In case of rotation failure it sends a signal to a control panel CAUTION Before any manipulation to the rotary valve make sure that the mo...

Page 10: ...ical sensor Introduce the sensor in the hole on the top of the front of the over and tighten it in place with the nuts supplied with the detector NOTE make sure that the min max distance between detector head and disk is respected as mentioned in the supplier detector guide Place the rotation disc cover back in place by tightening the bolts holding it on the ATEX rotary valve body ...

Page 11: ...Investigate that nothing is stuck in the rotor Investigate if a part is broken and needs to be replaced Rotary valve makes screaming noise Foreign body got stuck Rotor rotary valve body is defective The rotor turns the wrong way Remove foreign body Replace defective component Wire the motor correctly The material will not pass the valve without accumulation Volume of material per rotation is large...

Page 12: ...als depending on their type iron rubber oils greases etc Recyclable parts must be disposed of in the appropriate containers or brought to a local recycling company The rubbish must be collected in special containers with appropriate labels and disposed of in compliance with the national laws and or local legislations in force CAUTION It is strictly forbidden to dispose of toxic wastes in municipal...

Page 13: ...User manual RVA Rotary valves www formula air com 13 8 Maintenance log date description ...

Page 14: ...aux 4 1360 Perwez Belgium 32 81 23 45 71 info be formula air com Formula Air France North Sales Zac de la Carrière Dorée BP 105 59310 Orchies France 33 9 72 15 29 38 contact fr formula air com Formula Air France South Sales Chemin de Peyrecave 09600 Regat France 33 9 72 15 29 38 contact sud formula air com Formula Air Export Sales Rue des Dizeaux 4 1360 Perwez Belgium 32 81 23 45 71 info be formul...

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