Ford Truck 1975 Shop Manual Download

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Summary of Contents for Truck 1975

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Page 2: ...e er r This product was created from the original Ford Motor Company s publication Every effort has been made to use the original scanned images however due to the condition of the material some pages...

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Page 5: ...Page numbers indicate this division Example Group ll Part 02 Page 21 Page numbers are consecutive within each part The table of contents on the first page of the volume indicates the groups contained...

Page 6: ...truck series code The letter following the truck series code designates the engine identification code The letter following the engine identification code indicates the assembly plant at which the ve...

Page 7: ...der Limited Production Option or other special order the complete order number will also appear under D S O The charts that follow list the various vehicle data codes W B WHEELBASE The wheelbase in in...

Page 8: ...h Seat Knitted Vinyl Comfort Bronco Rear Seat Ctr Face Rear Jump Seat Fwd Face Rear Seat Knit Vinyl Frt Rear Jump Seat Knit Vinyl Frt Fwd Face Rear Seat BODY TYPE 3 Flareside Pick up 4 Styleside Pick...

Page 9: ...CH 2 _ _ _ _ _ BENCH SEAT BENCH CUSTOM SEAT L S UNISON ACTION L S 675 BOSTROM WESTCOASTER BOSTROM T BAR NATIONAL CUSH N AIRE BOSTROM LEVELAIRE F L B 500 600 6000 STD SEATS BENCH SEAT KNIT VINYL COMFOR...

Page 10: ...600 4x4 F 700 F 750 F 880 F SERIES DIESEL F 6000 F 6000 F 7000 BUS CHASSIS COWLS B SERIES B50 B500 B60 B61 B70 B75 J70 PARCEL GAS P35 P40 P50 P60 DSO PARCEL DIESEL G50 DSO MOTOR HOME M45 CONVENTIONAL...

Page 11: ...0 HP Caterpillar 3406 325 HP 855 Cummins NTC 335 280 HP 855 Cummins NTC 350 335 HP 855 Cummins NTC 335 300 HP 855 Cummins NTC 335 320 HP 855 Cummins NTC 335 355 HP 568 Detroit 8V 71N 270 HP 2100 RPM D...

Page 12: ...EANS LOUISVILLE 41 42 43 45 46 47 48 52 53 54 55 56 57 58 CHICAGO CLEVELAND MILWAUKEE LANSING INDIANAPOLIS CINCINNATI DETROIT DALLAS KANSAS CITY OMAHA ST LOUIS DAVENPORT HOUSTON TWIN CITIES 71 72 73 7...

Page 13: ...WINDOW DISPLAY VANS A CUTAWAY CUTAWAY PARCEL DEUVERY MODELS BRONCO Series E 250 E 350 Code Cutaway E270 E370 E371 E372 E373 E374 Cutaway Parcel Del E280 E380 E381 E382 GVW 8 500 8 750 SR 9 750 SR 8 7...

Page 14: ...HT HEAVY AND EXTRA HEAVY TRUCK Sarias Modal Coda N 600 N 604 N 605 N 610 N 611 N 612 N 615 N 618 N 619 N 620 N 621 C600 C 602 C 611 C 612 C 616 C 617 N 6000 R 602 R 603 R 610 R 611 R 612 R 615 R 6 16...

Page 15: ...07 U 808 U 809 U 810 U 815 U 816 U 817 Y 800 Y 804 Y 805 Y 806 Y 807 Y 808 Y 812 Y 814 Y 818 W 800 W 805 W 806 W807 W 808 W 812 W 814 W 815 W 816 W 817 Q 800 Q 802 Q 803 a805 Q 807 Q 808 Q 809 F 900 F...

Page 16: ...36 37 38 uoscnpuon Ford 3300 Ford 2750 Ford 2750 Ford 3300 Ford 3300 Ford 3600 Ford 3600 Ford 3600 Ford 3750 Ford 3750 Ford 3600 Ford 3750 Ford 3300 Ford 2900 Dana 61 5300 Dana 60 5300 Dana 70 7400 D...

Page 17: ...Rockwell R 170 Rockwell R 170 Rockwell R 170 Rockwell R 170 Description Eaton 50DP Eaton 30DSC Eaton 30DSC Eaton 30DSC Eaton 34DSC Eaton 34DSC Eaton 34DSC Eaton 34DSC Eaton 34DSC Eaton 34DSC Eaton 34D...

Page 18: ...some day that you did Prepare for any tire repair operation in a safe and efficient way In changing tires on drop center wheels remove the wheel and tire from the truck as changing tires with the whee...

Page 19: ...uld be performed A tire spreader is very helpful Fig 5 but use care when working around it Keep the spreader arms closed when the machine is idle FI860 A Inspect the rim parts carefully for rust damag...

Page 20: ...peration After the first 1000 miles of operation they should again be inspected and tightened Loose wheel stud nuts may cause shimmy and vibration Elongated stud holes in the wheels may also result fr...

Page 21: ...NFLATION CUPPING UNDERINFLATION AND OR MECHANICAL IRREGULARITIES INCORRECT TOE IN OR EXTREME CAMBER FEATHERING DUE TO MISALIGNMENT OR SEVERE CORNERING UNDERINFLATION BRUISE HEAT BRUISE DOUBLEBRUISE SH...

Page 22: ...ormation on rear wheels may be found in Group 11 Parts 11 and 14 HUB AND ROTOR ASSEMBLY GREASE RETAIMER INNER BEARING CUP OUTER BEARING CONE AND ROLLER INNER BEARING CONE AND ROLLER WHEEL ASSEMBLY COT...

Page 23: ...ning the inner nut Then tighten the outer nut 3 Lower vehicle to the floor and tighten the wheel stud nuts to the specified torque On a new vehicle and each time a wheel and tire is installed the whee...

Page 24: ...notch and force ring opposite the notch down with foot and pry off Be careful not to bend side ring 3 Force upper tire bead into well opposite the valve slot and with tire tool pry opposite portion o...

Page 25: ...e hook end of the rim tool between the rim flange and the tire bead Pry the tire bead away from the taper and remove the tire from the rim Fig 7 FT 340 A FIG 7 Removing Tire From Rim F1337 B FIG 5 Loo...

Page 26: ...adjustment Removing Tire from Wheel 1 Place the wheel and deflated tire on the floor with the ring up 2 Insert the straight end of the rim tool in the locking ring depression and loosen the tire bead...

Page 27: ...nough up on the tapered retainerflangeof the inner section of the wheel to prevent the assembly from sliding down on the tapered surface 2 Position the spacer between the inner and outer rim 3 Place t...

Page 28: ...ly is bolted to its respective front hub and brake drum or rotor assembly Two opposed tapered roller bearings are installed in each hub Fig 1 and 2 Part 11 02 and Fig 3 and 4 of this Part A grease ret...

Page 29: ...t Except Front Drive 11 10 2 HUB BOLT GREASE RETAINER SPACER INNER BEARING INNER BEARING CUP INNER BEARING SPACER GREASE RETAINER WHEEL BEARING CUP USED WITH 15000 LB CAPACITY FRONT AXLE ONLY F1466 B...

Page 30: ...216 P SERIES E 100 350 SERIES F 100 350 SERIES DISC BEARING RACE 1201 ADJUSTING NUT 383840 S LOCK NUT 383841 S INNER BEARING 1201 BEARING RACE INNER 1201 BEARING 1201 9000 12000 LB AXLES 12000 LB AXLE...

Page 31: ...n rotate the wheel in both directions and retorque the adjusting nut 40 to 55 ft lb 4 Back off the adjusting nut to obtain an initial 004 to 010 inch end play between the wheel hub and spindle 5 Insta...

Page 32: ...ups Pack the bearing cones and rollers with wheel bearing grease Use a bearing packer for this operation If a packer is not available work as much lubricant as possible between the rollers and cages L...

Page 33: ...and roller in the inner cup and install the grease retainer with the appropriate tool Be sure the retainer is fully bottomed On all synthetic type seals coat the seal lips with wheel bearing grease C...

Page 34: ...EE THROUGH OIL CHECK FIG 6 National Seal Installation F1831 A SPECIFICATIONS WHEEL TORQUE LIMITS MOO THRU F 350 ECONOLINE BRONCO P SERIES Model E 100 E 150 F 100 4 x 4 U 100 Std Wheel F 250 250 4 x 4...

Page 35: ...iner plate 4 Pull the axle shaft assembly out ofthe axle housing Fig 1 The brake backing plate must not be dislodged Install one nut to hold the plate in place after the axle shaft is removed REAR WHE...

Page 36: ...t in until the bearing bottoms in the housing 2 3 4 Install the bearing retainer plate and the nuts that secure it Torque the nuts to specification Install the brake drum and the drum attaching Tinner...

Page 37: ...he wheel back and forth to seat the bearing 7 Back off the adjusting nut approximately 90 degrees 8 Assemble the lockringby turning the nut to the nearest notch for dowel pin installation 9 Install th...

Page 38: ...e 12 Apply Silastic Sealer to the front and rear mounting faces of the splined drive plate 13 Position the drive plate install the retaining screws and torque them to specification 14 Install the reta...

Page 39: ...with Moly grease and install the axle shaft sleeve and ring and the inner clutch ring Be sure that the teeth are meshed together in a locked position for easy assembly It may be necessary to rock the...

Page 40: ...ar they should both be replaced as a set Installation Before assembling free running hubs inspect the splines of the axle shaft to make sure they are free of any possible nicks or burrs Threaded screw...

Page 41: ...KET OUTER CLUTCH GEAR PRESSURE SPRING ACTUATING CAM ACTUATING KNOB RETAINER ACTUATING KNOB O RING ACTUATING KNOB c2306 A FIG 15 Free Running Hub External Type F 250 3500 Ib Axles E2308 A E2310 A FIG 1...

Page 42: ...d they should be replaced BRONCO AND F 100 1 Raise the vehicle and install safety stands 2 Back off the brake adjusting screw if necessary If equipped with free running hubs standard on Bronco optiona...

Page 43: ...rease should be completely cleaned from the bearings before repacking them with new grease Pack the bearing cone and roller assemblies with C1AZ 19590 B lubricant A bearing packer is desirable for thi...

Page 44: ...sting nut Then bend one tab rear mounting faces of the splined the retaining screws of the lock washer in the opposite drive plate direction over the lock nut Use a 22 Position the drive plate install...

Page 45: ...BEARING 1240 SINGLE AND DUAL REAR WHEEL 7400 F1874 A FIG 2 Rear Wheel Hub Dana Full Floating Axle E250 and E350 MUST BE FLUSH WITH END OF HUB W LIP SPRING SIDE INTO HUB WIPE SEAL LIP SURFACES WITH GR...

Page 46: ...el with the floor Back off the rear brake adjustment if necessary 3 Remove the axle shaft retaining bolts and lock washers and save them for re installation 4 Remove the axle shaft and discard the gas...

Page 47: ...TC 1928 Back off the nut enough to get a 0 001 to 0 010 inch end play This should require 1 8 to 1 4 turn Position the locking wedge in the key way slot Fig 6 It must not be bottomed against the shoul...

Page 48: ...pplies only to 11000 and 17500 lb Single Rear Axles and 30000 lb Tandem Rear Axles Torque the adjusting nut to 140 ft lb while rotating the wheel to seat the bearings Back off loosen the adjusting nut...

Page 49: ...pecial care not to damage the oil seal while installing the wheel 8 Fill the wheel cavity with oil before installing the outer bearing 9 Pack the outer bearing with M1C75 B and install it 10 Adjust be...

Page 50: ...Squirt 10W oil into the cab lower latch to lubricate the locking cams Fig 1 CAB LATCH MECHANISM C SERIES Lubricate the lock handle linkage and locking cams with 10W oil at all pivot points Operate th...

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