3.7.5
Vehicle Exhaust Systems — Vans with
Full Bulkheads..............................................81
3.8
Fuel System........................................82
4 Electrical
4.1
Wiring Installation and Routing
Guides.................................................85
4.1.1
Wiring Harness Information ..................85
4.1.2
General Wiring and Routing...................85
4.1.3
Connector Pin Out Practices..................85
4.1.4
Unused Connectors...................................86
4.1.5
Grounding......................................................86
4.1.6
Prevention of Squeaks and
Rattles............................................................86
4.1.7
Water Leakage Prevention......................86
4.1.8
Wiring Splicing Procedures.....................86
4.1.9
Wiring Specification...................................87
4.1.10
Electromagnetic Compatibility (EMC)
Awareness.....................................................87
4.1.11
Wiring through Sheet Metal...................88
4.1.12
No Drill Zones — Rear Cargo Area........89
4.1.13
Electrics for Tow Bar..................................92
4.1.14
Trailer Tow Connectivity..........................96
4.1.15
Trailer Tow Electric (A055).....................97
4.2
Communications Network................98
4.2.1
CAN-Bus System Description and
Interface.........................................................98
4.2.2
Body Control Module (BCM)...............100
4.3
Charging System..............................103
4.3.1
General Information and Specific
Warnings......................................................103
4.3.2
System Operation and Component
Description .................................................104
4.3.3
4.3.4
Power Management Settings...............107
4.3.5
Electrical Conversions.............................107
4.3.6
4.3.7
Vehicle Electrical Capacity —
Alternator.....................................................109
4.3.8
Charge Balance Guidelines...................109
4.3.9
Circuit Diagrams........................................109
4.4
Battery and Cables............................110
4.4.1
High Current Supply and Ground
Connections.................................................110
4.4.2
Battery Information...................................110
4.4.3
Battery Rules................................................114
4.4.4
Battery Configurations (always in the
drivers seat pedestal)...............................115
4.4.5
4.4.6
Additional Loads and Charging
Systems........................................................120
4.4.7
4.4.8
The Ford Programmable Battery Guard
System - Aftermarket Fitting.................131
4.4.9
Battery Monitoring Sensor (BMS)......135
4.4.10 Single and Twin Battery Systems.......136
4.4.11
Power and Connectivity Usage
Recommendations...................................137
4.4.12 Generator and Alternator.......................139
4.5
Climate Control System...................145
4.6
Instrument Panel Cluster (IPC).......146
4.7
Horn...................................................147
4.8
Electronic Engine Controls...............148
4.8.1
Start-Stop...................................................148
4.8.2
Engine RPM (Revs per Minute) Speed
Controller (A003).....................................150
4.8.3
DPF and RPM Speed Control...............155
4.8.4
Changing Vehicle Speed Maximum
Setting...........................................................156
4.9
Tachograph.......................................157
4.9.1
Legislation....................................................157
4.9.2
Tachograph Harness Mounting...........158
4.9.3
4.9.4
Vehicle Configuration Change...............161
4.9.5
Calibration and Tachograph
Fitting..............................................................161
4.10 Information and Entertainment
System - General
Information—Specifications...........162
4.10.1
4.10.2 MyConnection Radio and
MyConnection Radio with DAB...........164
4.10.3 Mid-Radio and Mid-Radio with
DAB................................................................164
4.10.4 Additional Rear Speakers......................166
4.11
Cellular Phone..................................168
4.12 Exterior Lighting...............................169
4.12.1
Reversing Lamps.......................................169
4.12.2 Power for Additional External
Lamps...........................................................169
4.12.3 Lamps – Hazard / Direction
Indication.....................................................169
4.12.4 Lamps – Front and Rear Fog
Lamps............................................................170
4.12.5 Lamps for Wide Vehicles........................170
4.12.6 Electrically Operated Door Mirrors.....170
4.12.7
Additional External Lamps.....................171
4.13 Interior Lighting................................179
4.13.1
Additional Internal Lamps ....................179
4.13.2 Additional Lighting for rear of vehicle
interior............................................................179
4.14 Cruise Control...................................180
4.14.1
Adaptive Cruise Control.........................180
4.15 Lane Keeping System........................181
4.16 Handles, Locks, Latches and Entry
Systems.............................................182
4.16.1
Door Removal or Modification.............182
4.16.2 Central Locking..........................................182
4.16.3 Third Button on Key Fob - Single
Chassis Cab, Transit Motorhome
Chassis and Ford Skeletal Chassis.....183
4.16.4 Remote Keyless Entry/Tire Pressure
monitoring System Receiver
(RKE/TPMS Receiver)............................184
4.17 Fuses and Relays..............................185
4.17.1
Fuses..............................................................185
4.17.2
Relays.............................................................187
4.17.3
Windscreen Wipers..................................188
4.18 Special Conversions.........................189
4.18.1
Special Vehicle Options (SVO)
Harnesses and Aftermarket Kits.........189
4.18.2 Additional Vehicle
Signals/Features.......................................189
T
abl
e of C
ont
ents
4