Ford M-5200-F1535DSB Installation Instructions Manual Download Page 1

Part Numbers: M-5200-F1550DSB,DSC,DTB,DTC  
                          M-5200-F1535DSB,DSC,DTB,DTC 
2015 F-150 5.0L/3.5L Cat Back Exhaust System Rear Exit 
INSTALLATION INSTRUCTIONS 

 

 

 

 

 

Techline 1-800-367-3788

 

Page 1 of 12 

IS-1850-0485 

 

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 

 

Please visit www.fordracingparts.com for the most current instruction information 

 

! ! ! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. 

AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD PERFORMANCE 

TECHLINE AT 1-800-367-3788 ! ! ! 

 

 

OVERVIEW

 

The use of a floor hoist is recommended for this installation. If you do not have access to one, use a hydraulic 
floor jack and jack stands to raise the vehicle.

 

 

 

 

 

 
Base Kit Includes: 

 

Find No.          Qty: 

Description 

 

  1  

Front section 145'WB 

 

 

 

 

 

 

  

 

  1         S-Pipe   

 

 

 

      

 

 

 

 

  

 

  1         Mid-Muffler section

 

4                   1 

L/H intermediate tailpipe 

               1 

L/H tailpipe 

6    

  1 

R/H tailpipe 

7    

  2 

Brackets  

8    

  2 

Rubber Isolators 

9    

  3 

Clamp 2.25" 

10   

  2 

Clamp 3.00” 

11   

  2 

M10 flanged nut 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

! ! ! CAUTION: JACK STANDS MUST BE USED ON A LEVEL SURFACE AND BE SECURELY SEATED. 

FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR VEHICLE DAMAGE ! ! ! 

Summary of Contents for M-5200-F1535DSB

Page 1: ... DO NOT UNDERSTAND THE INSTRUCTIONS PLEASE CALL THE FORD PERFORMANCE TECHLINE AT 1 800 367 3788 OVERVIEW The use of a floor hoist is recommended for this installation If you do not have access to one use a hydraulic floor jack and jack stands to raise the vehicle Base Kit Includes Find No Qty Description 1 1 Front section 145 WB 2 1 S Pipe 3 1 Mid Muffler section 4 1 L H intermediate tailpipe 5 1 ...

Page 2: ...k Exhaust System Rear Exit INSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 2 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 Image of New Touring Cat Back Exhaust System 145 Wheel Base Image of New Sport Cat Back Exhaust System 145 Wheel Base ...

Page 3: ... of New Touring Cat Back Exhaust System for 157 and 163 Wheel Base Extension Pipe sold separately Part Number M 5248 F15157 for 157 wheelbase 12 Part Number M 5248 F15163 for 163 wheelbase 13 NOTE 1 Determine the wheel base of your 2015 F 150 2 Immediately inventory your kit to ensure all of the necessary parts are included 3 Sport systems have a smaller mid muffler 4 For the 141 and 122 wheelbase...

Page 4: ...ATION INSTRUCTIONS Techline 1 800 367 3788 Page 4 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 REMOVAL INSTRUCTIONS STEP 1 With the vehicle in NEUTRAL position it on a hoist STEP 2 Loosen the clamp Torque 35 lb ft 48 Nm STEP 3 Release the locator tab out of the muffler inlet pipe ...

Page 5: ...t INSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 5 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 STEP 4 Remove the bolts and the muffler inlet pipe Torque 30 lb ft 40 Nm STEP 5 Slide the muffler and tailpipe rearward out of the isolators and then forward to remove ...

Page 6: ...TION INSTRUCTIONS Techline 1 800 367 3788 Page 6 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 INSTALLATION INSTRUCTIONS STEP 1 Install the front muffler loosely STEP 2 Install the proper Mid Pipe for your wheel base Be sure to slip a clamp onto the pipe clamp to be tightened later ...

Page 7: ...stem Rear Exit INSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 7 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 STEP 3 Install the short S pipe with hanger Hanger to the rear of vehicle STEP 4 Install the mid muffler onto the hanger and slip into S pipe ...

Page 8: ...m Publications 1 800 782 4356 STEP 5 From your kit find the Brackets with isolators These will be installed onto the lower rear leaf spring shackle bolt STEP 6 To install these hangers you will need a 21mm and a 24mm socket to loosen the lower shackle bolt without removing it Back shackle bolt out approximately Slip the new hanger onto the bolt just behind the bolt head STEP 7 Once installed be su...

Page 9: ...15mm socket begin tightening the exhaust clamps that are installed to this point Position the clamp bolts to the top of the pipes to avoid the potential ground clearance issues Ensure the mid muffler is positioned in a way that it sits parallel to the bottom of the truck STEP 9 Locate the right side tail pipe again be sure to slip the clamp onto the pipe prior to installing the tail pipe Install o...

Page 10: ...NSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 10 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 STEP 10 Install the left side intermediate pipe and tail pipe Slide the clamps over the pipes prior to installing STEP 11 Align the right side tail pipe and tip and tighten ...

Page 11: ...stem Rear Exit INSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 11 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 STEP 12 Align the left side tail pipe and tip and tighten STEP 13 Once you are satisfied with your fitment torque all clamps to 40nm 30 lb ft ...

Page 12: ...haust System Rear Exit INSTALLATION INSTRUCTIONS Techline 1 800 367 3788 Page 12 of 12 IS 1850 0485 Factory Ford shop manuals are available from Helm Publications 1 800 782 4356 NOTE For vehicles with a 141 wheelbase Cut 4 off front pipe 4 NOTE For vehicles with a 122 wheelbase Cut 23 off front pipe 23 ...

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