Ford 2004 F650 Page 216 Owner'S Manual Download

Page: 216 / 264

Component /
Component vendor

Lubrication type

Vendor
recommendations:
Viscosity / Ambient
temperature / Notes

Equivalent Ford

part name / number

Cab latch pivots;
Door check, hinges,
latches and strikers;
Seat adjuster slides

GC/LB NLGI #2
lithium
complex-based moly
grease (or
equivalent) or
multi-purpose
lithium complex
grease

—

Motorcraft Premium

Long Life Grease /

XG-1-C

Cab latch pivot pins

Light engine oil

—

Motorcraft SAE

5W-30 Super

Premium Motor Oil /

XO-5W30-QSP

Door lock cylinders

Lock oil

—

Motorcraft

Penetrating and

Lock Lubricant /

XL-1

Door window
regulators

NGLI #2
multipurpose lithium
complez grease

—

Motorcraft

Multi-Purpose

Grease Spray / XL-5

or Motorcraft

Multi-Purpose
Grease / XG-4

Weatherstripping

Silicone lubricant

—

Motorcraft Silicone

Spray / XL-6

Engine oil

6.0L Power Stroke
engine

API CI-4 / SL

SAE 15W–40 above
–12°C (10°F)

Motorcraft SAE

15W-40 Super Duty

Motor Oil /

XO-15W40-QSD

SAE 10W-30 –23°C
to 32°C (–10°F to
90°F)

Motorcraft SAE

10W-30 Super Duty

Motor Oil /

XO-10W30-QSD

SAE 0W–30 below
–18°C (0°F)

Motorcraft SAE

0W-30 Super All

Season Motor Oil /

XO-0W30-LAS

Cummins B and
Caterpillar engines

Refer to engine operator manual

Brake fluid

All vehicles

DOT 3,

ESA-M6C25–A

—

Motorcraft High

Performance Motor

Vehicle Brake Fluid /

PM-1

2004 F650/750

(f67)

Supplement
USA English

(fus)

Maintenance and specifications

216

Summary of Contents for 2004 F650

Page 1: ...reo cassette 30 AM FM stereo cassette with CD 33 AM FM stereo with CD 37 Climate controls 42 Heater only 42 Manual heating and air conditioning 43 Lights 45 Headlamps 45 Turn signal control 46 Interio...

Page 2: ...Roadside emergencies 136 Hazard flasher switch 137 Fuses and relays 137 Jump starting 143 Wrecker towing 146 Customer assistance 150 Getting assistance outside the U S and Canada 151 Ordering additio...

Page 3: ...production by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written au...

Page 4: ...n in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle Furthermore due to pri...

Page 5: ...ne Coverage In addition your vehicle is eligible for Emissions Defect and Emissions Performance Warranties For a detailed description of what is covered and what is not covered refer to the Warranty G...

Page 6: ...or Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartm...

Page 7: ...perature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter...

Page 8: ...njury from a slip and fall when entering exiting and or climbing on this vehicle Always use the steps and assist handles before climbing Do not skip any steps or assist handles Use three point contact...

Page 9: ...as marked on the reservoir Do not remove pressure cap until the coolant has cooled Power steering fluid Verify that the fluid level is between the full and refill marks Brake fluid master cylinder Rem...

Page 10: ...rude into the fan blade radius while the engine is running as this could result in vehicle damage personal injury or death Engine starting with parking brake applied Safety Emergency equipment Prior t...

Page 11: ...the pedal and make sure the engine returns to idle speed immediately Ammeter Voltmeter Check the gauge to see if the alternator is charging Steering linkage free play Check for excessive free play in...

Page 12: ...leak For combination vehicles no more than 10 kPa 4 psi per minute 5 Step on and off the brake pedal and check for the warning light and chime to activate between 163 193 kPa 64 76 psi 6 Step on and...

Page 13: ...s Tow hooks Front and rear tow hooks should be inspected for damage or loose mounting This is particularly important on vehicles where tow hooks are frequently used Front suspension Spring Check for m...

Page 14: ...trails that indicate it is loose on the wheel Lug nuts Make sure all lug nuts are present and not loose look for rust trails around the lug nuts There should be no cracks radiating from the lug bolt...

Page 15: ...ere are no cracks holes or severe dents Frame Check for cracks or bends in longitudinal frame members Make sure there are no loose cracked bent broken or missing crossmembers or crossmember fasteners...

Page 16: ...and none are missing or broken Check for proper color red on rear amber elsewhere All running lights should be clean not broken and proper color All running lights must be checked separately from sign...

Page 17: ...n mounting bolts or worn bushings Rear brakes Hoses Checked for cracked worn or frayed hoses Make sure all couplings are secured Chambers Make sure brake chambers are not cracked or dented and that th...

Page 18: ...way flashers work properly Lights reflectors Make sure all lights illuminate and are clean Make sure headlights function on both high and low beams Make sure reflectors are clean and unbroken and of...

Page 19: ...eutral start switch If the unit starts in gear and or the neutral start switch is defective the vehicle may inadvertently move which could result in property damage personal injury or death Check the...

Page 20: ...ems has failed Check suspension if equipped Illuminates when there is a fault in the electronic subsystem of the air suspension Stop engine if equipped This light is used in conjunction with the elect...

Page 21: ...vice immediately from your dealership Illumination after starting the vehicle indicates a pressure differential in the master cylinder and the brake system should be inspected immediately by your deal...

Page 22: ...several seconds after the ignition is turned to the ON position Illumination of this light indicates that a problem has been detected and shifting may be restricted Depending upon the severity of the...

Page 23: ...ght illuminates when the fuel filter water separator has a significant quantity of water or when the ignition key is switched to the START position If the light illuminates when the engine is running...

Page 24: ...ay on or flash faster check for a burned out bulb High beams Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF...

Page 25: ...section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot O...

Page 26: ...stay in the normal operating range as indicated by the arrows If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil level Add oil if needed If the o...

Page 27: ...er air gauge to indicate the pressure in each brake circuit The green pointer indicates the air pressure in the primary system and the red pointer indicates the air pressure in the secondary system Wh...

Page 28: ...AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns 1 2 3 4 A...

Page 29: ...e audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease or increase the hours...

Page 30: ...ss and hold CLK Then press SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or increase the minutes SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAP...

Page 31: ...fast forward Press to advance the tape 7 Memory preset buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby noise redu...

Page 32: ...e a frequency band in radio mode 14 Bass Press to decrease increase the bass output 15 Treble Press to decrease increase the treble output 16 EJ Eject Press to eject a tape 17 Cassette door Insert a c...

Page 33: ...urn ON OFF turn to increase decrease volume 2 Scan Press to hear a brief sampling of all listenable stations tape selections or CD tracks Press again to stop 3 CD Door Insert a CD with the label side...

Page 34: ...if equipped 7 Mute Press to MUTE playing media press again return to playing media 8 Auto Press to set first six strongest stations if available into AM FM1 or FM2 memory buttons press again to return...

Page 35: ...random order 13 Compression CD Press to bring soft and loud passages together for a more consistent listening level 14 Dolby noise reduction Works in tape mode only Reduces tape noise and hiss press...

Page 36: ...en press SEL to decrease increase the treble output 20 Tune Works in radio mode only Press TUNE to change frequency down up 21 Seek Press and release SEEK for previous next strong station selection or...

Page 37: ...l COMP ON is displayed DSP Digital Signal Processing Press to enter DSP mode allows you to engage disengage DSP status and choose signal modes of JAZZ CLUB HALL CHURCH STADIUM You may also change the...

Page 38: ...affic Allows you to hear traffic broadcasts With the feature ON press SEEK or SCAN to find a station broadcasting a traffic report if it is broadcasting RDS data Traffic information is not available i...

Page 39: ...ing presets Press again to disengage 13 Power volume Press to turn ON OFF turn to increase or decrease volume levels Automatic Volume Control if equipped Changes the volume automatically and slightly...

Page 40: ...ts and thunderstorms can interfere with your reception Station overload When you pass a broadcast tower a stronger signal may overtake a weaker one and play while the weak station frequency is display...

Page 41: ...e recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should n...

Page 42: ...ehicle Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle during cold or warm weath...

Page 43: ...ir flows from the instrument panel vents only Distributes outside air through the instrument panel vents O OFF Outside air is shut out and the fan will not operate Distributes outside air through the...

Page 44: ...A C 3 Modulate the temperature control to maintain comfort 4 Set the fan speed to HI 5 Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument pan...

Page 45: ...the lever toward the instrument panel to activate Pull the lever towards you to deactivate Flash to pass Pull toward you slightly to activate and release to deactivate Daytime Running Lamps DRL if equ...

Page 46: ...ht position past detent to turn on the interior lamps Move the control to the full down position past detent to prevent the interior lights from illuminating when the doors are opened AIMING THE HEADL...

Page 47: ...trol lamps each day Using the right bulbs Function Number of bulbs Trade number Headlamps 2 4652 Front turn signal lamps 2 1157 Front sidemarker Park lamps 2 amber 194 Brake Tail Stop Rear turn signal...

Page 48: ...the housing disconnect the electrical connector and remove the headlamp bulb 5 To complete installation follow the removal procedure in reverse order Replacing front parking lamp turn signal side mark...

Page 49: ...fully pull the bulb straight out of the socket and push in the new bulb 3 Install lens on lamp assembly with screw Replacing brake tail rear turn signal back up license plate lamp bulbs The brake tail...

Page 50: ...seconds of continuous use Windshield wiper blades Check the wiper blades for wear at least twice a year or when they seem less effective Substances such as tree sap and some hot wax treatments used b...

Page 51: ...e wiper blade down toward the windshield to remove it from the arm 3 Attach the new wiper to the wiper arm and press it into place until a click is heard TILT STEERING Pull the tilt steering control t...

Page 52: ...ompromise their own or others safety when using such equipment Mobile Communications can enhance personal safety and security when appropriately used particularly in emergency situations Safety must b...

Page 53: ...tion of the rocker switch to close Press the bottom portion of the rocker switch to open One touch down Press AUTO completely down and release quickly The driver s window will open fully Depress again...

Page 54: ...losed and the seat adjusted for proper comfort move the mirrors to maximize rear viewing area by adjusting the western mirrors left or right as required Adjust the auxiliary convex mirrors Convex mirr...

Page 55: ...rs may be hot to the touch but will not burn This is a normal condition The mirror heating elements are designed to operate regardless of the geographic location of the vehicle There is no switch to t...

Page 56: ...wing a trailer SPEED CONTROL IF EQUIPPED To turn speed control on Instrument panel mounted controls Press CRUISE RPM If the vehicle is moving speed control will be enabled if the vehicle is stationary...

Page 57: ...y programmed set speed will be erased Do not use the speed control in heavy traffic or on roads that are winding slippery or unpaved To set a speed Instrument panel mounted controls Press SET If the v...

Page 58: ...ved To set a higher set speed Instrument panel mounted controls Press and hold SET If the vehicle is moving this will increase vehicle speed if the vehicle is stationary this will increase engine RPM...

Page 59: ...lease RESUME to operate the tap down function Each press will decrease the set speed in increments of 1 6 km h 1 mph or engine RPM in idle mode Steering wheel mounted controls Press and hold COAST Rel...

Page 60: ...l not erase the previously programmed set speed or engine RPM Instrument panel mounted controls Pressing OFF will erase the previously programmed engine RPM Steering wheel mounted controls Pressing OF...

Page 61: ...operate the vehicle speed must be above 48 km h 30 mph or engine speed must be above 1 000 RPM Steering wheel mounted controls Press RES For RES to operate the vehicle speed must be above 48 km h 30 m...

Page 62: ...re available from your dealer You should always carry a second key with you in a safe place in case you require it in an emergency POWER DOOR LOCKS IF EQUIPPED Press U to unlock all doors and L to loc...

Page 63: ...ries in the event of a collision Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop Recline seat if equipped Move handle to the left to move seat fo...

Page 64: ...seat forward or backward Rotate control to adjust seatback Pump handle to raise seat height Push handle full down to lower Always adjust the seat height before fastening seat belt 2004 F650 750 f67 S...

Page 65: ...he seat height Always adjust the seat height before fastening seat belt Press up on the switch to increase the firmness lumbar support of the seatback Press down on the switch to reduce the firmness l...

Page 66: ...ld the seatback forward Using the manual lumbar support For more lumbar support turn the lumbar support control toward the front of the vehicle For less lumbar support turn the lumbar support control...

Page 67: ...cushion Press the control to move the seat forward backward up or down Heated seats if equipped To operate the heated seats Push control to activate Push again to deactivate 2004 F650 750 f67 Supplem...

Page 68: ...injury during a sudden stop Make sure the safety belts are accessible and not trapped behind the seat when the seat is returned to its horizontal position 1 Pull the control on the side of the seat t...

Page 69: ...a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a specific safety belt assembly which is made up...

Page 70: ...ovements and locks in response to vehicle movement For example if the driver brakes suddenly or turns a corner sharply or the vehicle receives an impact of approximately 8 km h 5 mph or more the combi...

Page 71: ...SuperCab Regular Cab and CrewCab 2004 F650 750 f67 Supplement USA English fus Seating and safety restraints 71...

Page 72: ...ically The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming fro...

Page 73: ...s feature provides additional reminders to the driver that the driver s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument clus...

Page 74: ...We design our safety belts to enhance comfort If you are uncomfortable try different positions for the safety belt upper anchorage and seatback which should be as upright as possible this can improve...

Page 75: ...ry in an accident To disable one time or deactivate the Belt Minder feature please follow the directions stated below One time disable Any time the safety belt is buckled and then unbuckled during an...

Page 76: ...en unbuckle the safety belt three times ending with the safety belt unbuckled After step 5 the safety belt warning light will be turned on for three seconds 6 Within seven seconds of the safety belt w...

Page 77: ...tears or cuts Replace if necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjust...

Page 78: ...rom injury in a collision Always follow the instructions and warnings that come with any infant or child restraint you might use Children and safety belts If the child is the proper size restrain the...

Page 79: ...d comfortably Booster seats also make the shoulder belt fit better and more comfortably for growing children When children should use booster seats Children need to use booster seats from the time the...

Page 80: ...igh back If with a backless booster seat you cannot find a seating position that adequately supports your child s head a high back booster seat would be a better choice Both can be used in any vehicle...

Page 81: ...t eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows books or towels to boost a child They can slide around and incr...

Page 82: ...unbuckling Place seat back in upright position Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position with a tether anchor For mor...

Page 83: ...nder 12 are safer when properly restrained in the rear seat to the extent this is possible 2 While holding the shoulder and lap belt portions together route the tongue through the child seat according...

Page 84: ...acing the child in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place To check this grab the seat at the belt path and attempt to move it side to side and...

Page 85: ...l of your vehicle The anchor bracket must be installed using the instructions provided with the tether anchorage hardware kit Tether anchorage hardware kits part number 613D74 including instructions m...

Page 86: ...2400 transmissions If your vehicle is equipped with an air intake heater the heater will activate in cooler weather If the Wait to start light illuminates do not crank the engine until the light goes...

Page 87: ...idling reduces fuel economy When starting a cold engine increase the engine speed RPM slowly to make sure adequate lubrication is available to the bearings Restarting after running out of fuel The fue...

Page 88: ...uel or use Cetane Index improvers from a reputable manufacturer Maintain a minimum idle of 1250 RPM by using the hand throttle Always make sure that the parking brake is applied and the transmission i...

Page 89: ...he vehicle begins moving Turbocharged Diesel engines act differently once the clutch is engaged the engine RPM will fall significantly When the engine RPM first falls do not disengage the clutch and t...

Page 90: ...someone standing well behind your vehicle and outside of your intended path visible through an exterior mirror guide you as you back up Although OSHA or some governmental regulations may require the u...

Page 91: ...performance concern with the vehicle s brake system In normal operation automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied Such noises are...

Page 92: ...nditions noise of the fluid flowing through the booster may be heard whenever the brake is applied This condition is normal Vehicle service is not required If braking performance or pedal response bec...

Page 93: ...d ON until the parking brake is released Do not use the gearshift selector in place of the parking brake Always set the parking brake fully AND make sure the gearshift selector is in R Reverse for veh...

Page 94: ...s possible to release the brake Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy Burnish procedure hydraulic brakes with park lever only For optimal...

Page 95: ...ollowing steps and perform them whenever you prepare to drive the vehicle Note The parking brake will not disengage unless sufficient system air pressure is available For vehicles with automatic trans...

Page 96: ...ce for the parking brake immediately The light will blink and the chime will sound until the yellow control knob is pushed in or approximately eight minutes have passed If the yellow control knob is p...

Page 97: ...en required occurs whenever the brakes are applied and released during forward or reverse operation Know the required stopping distances for all driving conditions that may be encountered For longer b...

Page 98: ...ear Check system air pressure Air brake reservoir draining Failure to drain air brake reservoirs can result in a reduction or loss of braking ability due to fluid accumulation in the reservoir and or...

Page 99: ...ight illuminates and a buzzer sounds when the ignition is in the ON position This condition may be caused by excessive brake applications depleting the system air pressure If this condition occurs sto...

Page 100: ...ent of a failure of one system the second system will function for emergency stopping These systems are all controlled by the brake pedal in the same manner as for normal stops Do not continue to oper...

Page 101: ...b in to release the parking brake This control is used for parking only Do not leave the vehicle unattended after setting the parking brake without placing the transmission in R Reverse for manual tra...

Page 102: ...es The high spring load may cause serious injury if the chamber clamps are removed If air pressure is released from the spring brake chamber the power spring applies the brake and unless air pressure...

Page 103: ...e is restored unscrew and remove the release stud and install in the carrying pocket Install the access plug Exhaust brake if equipped An exhaust brake is an optional auxiliary braking system that ass...

Page 104: ...e off Starting engine Before starting the engine make sure that the exhaust brake switch is in the OFF position Do not turn the exhaust brake on until the engine has reached normal operating temperatu...

Page 105: ...s when the exhaust brake is applied during a descent except when the vehicle is carrying a heavy load or the grade is extremely steep In these instances you may need to apply the service brakes occasi...

Page 106: ...nly partially applied the trailer brakes can be overridden by pressing fully on the brake pedal To apply the trailer brakes using the hand control move the lever downward The further the lever is push...

Page 107: ...r supply valve in Initial charge With the air system completely discharged both knobs 1 and 2 will be out When the air pressure reaches 483 kPa 70 psi the trailer air supply 1 red knob may be pushed i...

Page 108: ...th knobs pushed in normal driving position the parking brakes for both the tractor and trailer can be applied by pulling the parking brake knob 2 out exhausting air from the tractor spring brakes simu...

Page 109: ...d to approximately 249 kPa 35 psi the trailer air supply 1 knob will automatically pop out applying the emergency or parking brakes on the trailer If the trailer air supply 1 knob is manually held in...

Page 110: ...hile braking under panic conditions or on loose gravel bumps wet or snowy roads is normal and indicates proper functioning of the vehicle s ABS If the vehicle has continuous vibration or shudder in th...

Page 111: ...kes or always reduce stopping distance Always leave enough room between your vehicle and the vehicle in front of you to stop We recommend that you familiarize yourself with this braking technique Howe...

Page 112: ...suspension springs Operating the vehicle without air in the air suspension springs will damage the suspension degrade ride performance and may cause property damage The suspension system automaticall...

Page 113: ...nnecting a trailer with air suspension When connecting to a trailer Press the lower portion of the switch and air will exhaust from the air suspension system After making the connection to the trailer...

Page 114: ...must be fully opened 2 Tilt the fifth wheel back to prevent body damage when the tractor is backed under a trailer 3 Block the trailer wheels and be sure the trailer spring brakes are adjusted and ap...

Page 115: ...the tractor parking brakes 8 Pull out from the trailer slowly allowing the landing gear to take the load gradually AUTOMATIC TRANSMISSION OPERATION IF EQUIPPED Main transmission auxiliary transmissio...

Page 116: ...lways set the parking brake fully Do not use the gearshift in place of the parking brake To avoid sudden unexpected vehicle movement and possible personal injury or death 1 Bring the vehicle to a comp...

Page 117: ...push button shifter To shift the transmission into R Reverse or D Drive depress the brake pedal then press R or D then release the brake pedal To select a lower range when in D Drive press the down a...

Page 118: ...must be placed in N Neutral with the parking brake set If the transmission is not in N Neutral and is equipped with a remote throttle control an increase in engine speed can overpower the parking bra...

Page 119: ...ing the clutch Always start in the proper gear An empty vehicle can start in a higher gear than a fully loaded vehicle Starting in too high a gear can cause clutch slippage and excessive heat and wear...

Page 120: ...the clutch pedal and shift the transmission into 1 First or R Reverse If the transmission won t go into one of these gears slowly release the clutch pedal while applying light pressure on the transmi...

Page 121: ...d dealer if any questions exist as to the shifting instructions posted in your vehicle Do not coast the vehicle with the clutch pedal depressed or with the transmission in neutral This practice could...

Page 122: ...brake and Double clutch procedures in the Clutch section of this chapter Operating the Eaton FS 4205A and FS 5205A 5 speed transmissions The 5 speed transmission is equipped with five forward gears an...

Page 123: ...everse is obtained by putting the gearshift lever in R Reverse and engaging the clutch while pressing lightly on the accelerator Operating the Spicer ES56 7B and ES066 7B 7 speed transmissions These 7...

Page 124: ...ns Study the instruction plate on the sun visor thoroughly and learn the shift pattern of your transmission To go forward With the engine idling depress the clutch pedal and move the gearshift lever t...

Page 125: ...tions by changing the Deep Reduction Button to the IN FORWARD position while the range selector is in the LO range and the gearshift lever is in the LO position Do not pre select Deep Reduction To ups...

Page 126: ...ing on the accelerator to start forward Operate the clutch and upshift through the pattern as required by driving conditions To shift into the HI range from 5th gear LO range place the range control i...

Page 127: ...ll increase and shorten the life of the lubricant and seals requiring axle lubrication changes to become more frequent to preserve the axle Extreme Pressure EP lubricants should not be run consistentl...

Page 128: ...ll provide full power to both axles The differential can be locked or unlocked when the vehicle is moving at a constant speed of less than 40 km h 25 mph and while the wheels are not slipping If the d...

Page 129: ...clutch method is recommended when driving at slower speeds To upshift keep the accelerator pedal down select the next higher gear release the accelerator and pause until the axle upshifts Note De clu...

Page 130: ...1st 2nd 2nd 3rd 3rd 4th 4th 5th 6th 6th Axle range LO HI LO HI LO HI LO HI LO LO HI To downshift the axle to a slower ratio and shift the transmission shift the transmission and move the control swit...

Page 131: ...n 5 speed 1st 2nd 3rd 4th 5th 6th Speed Two Speed Axle Low for Gradeability Axle High MAXIMUM VEHICLE LOADING Every vehicle manufactured by Ford Motor Company is supplied with information on the Vehic...

Page 132: ...g may induce wheel lockup with loss of vehicle control and the possibility of accident and serious injury especially on wet or slippery road surfaces TRAILER TOWING Towing a trailer places an addition...

Page 133: ...es consultant for the exact rating on your vehicle Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle See your dealer or a reliable tr...

Page 134: ...r Turn off the speed control The speed control may shut off automatically when you are towing on long steep grades Consult your local motor vehicle speed regulations for towing a trailer To eliminate...

Page 135: ...weather while stopped in traffic place the gearshift lever in P Park if available on your automatic transmission or N Neutral manual transmissions and automatic transmissions without a P Park position...

Page 136: ...o your selling dealership if within 56 km 35 miles Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or reposse...

Page 137: ...afety hazard for other motorists Note With extended use the flasher may run down your battery FUSING If electrical components in the vehicle are not working a fuse may have blown Blown fuses are ident...

Page 138: ...F4 15A Washer pump relay Washer pump motor F5 15A Exhaust brake Caterpillar and Cummins engine F6 15A Air intake heater Caterpillar engine F7 15A Stoplamp switches F8 25A Fuel heater relay Caterpillar...

Page 139: ...aulic modulator relay F102 20A Ignition switch to customer access F103 50A Ignition switch Central Junction Box CJB fuses 8 9 10 11 19 20 23 24 25 29 30 31 F104 20A Power point F105 20A Door lock swit...

Page 140: ...elay R1 201 Washer pump relay R2 202 Wiper speed relay R3 203 Wiper run park relay R4 204 Crank inhibit relay 6 0L Power Stroke engine Exhaust brake relay Caterpillar and Cummins engine R5 207 Drain v...

Page 141: ...flasher 3 20A Cigar lighter 4 10A Diagnostics 5 15A Blend door actuator Back up lamps DRL signal Heated seats 6 10A Horn switch 7 Not used 8 5A Radio GEM ACC 9 5A Headlamp switch LED Window switch LED...

Page 142: ...A DRL resistor 22 15A Speed control feed 6 0L Power Stroke engine Air solenoid Fuel transfer pump 23 10A Hazard flasher Run 24 15A ABS Air dryer Vacuum pump Fuel heater relay 25 10A Function selector...

Page 143: ...t have push start capability doing so may damage the catalytic converter Jump starting your vehicle The gases around the battery can explode if exposed to flames sparks or lit cigarettes An explosion...

Page 144: ...the battery and the carburetor fuel injection system Do not use fuel lines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative te...

Page 145: ...efore disconnecting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In...

Page 146: ...be unloaded prior to being towed to reduce any abnormal load to the vehicle components resulting from the towing procedures Before towing be sure to fully release the parking brake The spring actuated...

Page 147: ...ed even a short distance without suspending rear wheels or removing the axle shaft or propeller shaft Note In the event the chassis is equipped with a tandem axle and the vehicle is to be towed from t...

Page 148: ...g a 11 2 inch diameter brass drift or hammer against the axle shaft center and hitting it with a five or six pound hammer Note Do not use a chisel or wedge to loosen the axle shafts and dowels Use of...

Page 149: ...nd 4 If tapered dowels are required install them at each stud and into the flange of the axle shaft Use a punch or drift and hammer if needed 5 Install the fasteners and tighten to correct torque valu...

Page 150: ...ied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved co...

Page 151: ...eaded fuel If you cannot find unleaded fuel or can only get fuel with an anti knock index lower than is recommended for your vehicle contact a district or owner relations customer relationship office...

Page 152: ...aler or by writing to Ford Motor Company of Canada Limited Service Publications P O Box 1580 Station B Mississauga Ontario L4Y 4G3 IN CALIFORNIA U S ONLY California Civil Code Section 1793 2 d require...

Page 153: ...LY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addi...

Page 154: ...amage to the vehicle Immediately remove items such as gasoline diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any ext...

Page 155: ...ning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofluoric acid based or high caustic based wheel cleaners...

Page 156: ...o avoid possible damage to the painted surfaces INTERIOR TRIM Clean the interior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as t...

Page 157: ...eluxe Leather Care Kit ZC 11 D available from your authorized dealer Do not use household cleaning products alcohol solutions solvents or cleaners intended for rubber vinyl and plastics or oil petrole...

Page 158: ...precautions are taken to avoid inhaling friction material dust do not wear loose fitting clothing hanging jewelry watches or rings avoid contact with hot metal parts Allow the hot components to cool...

Page 159: ...rongly urged to purchase a service manual Take care when performing any maintenance system check or service on your vehicle Some of the materials may also be hazardous if used serviced or handled impr...

Page 160: ...oading typical for their operation each steer axle tire will equal 1 2 steer axle loading Special applications may warrant a setting based on past experience with the type of tire operating loads and...

Page 161: ...l nearly dry 4 Never use compressed air or dry sweeping to clean the work area Use an industrial vacuum cleaner with a HEPA filter system and rags soaked in water until wrung until nearly dry Dispose...

Page 162: ...ok the brakes on the trailer either Brake condition on the trailer is just as important as the tractor Proper brake balance on trucks and tractor trailers is essential for effective braking Once a yea...

Page 163: ...xact maintenance interval time or mileage since vehicles will be used in a wide variety of applications and conditions If you are uncertain of the proper schedule and procedures for your vehicle conta...

Page 164: ...rake fluid to the brake master cylinder Hydraulic brakes brake lines hoses and fittings Inspect these components every 6 000 km 4 000 miles Check lines for kinks dents corrosion or rupture Check hoses...

Page 165: ...ood do not allow any loose clothing jewelry hair or other items to get near moving engine components or possible personal injury may occur To open the hood 1 Set the parking brake shift into N Neutral...

Page 166: ...s Refer to the appropriate engine operator s manual for information on the engine oil Checking engine oil level 6 0L Power Stroke engine Refer to the general maintenance information section for the ap...

Page 167: ...evel is acceptable DO NOT ADD OIL Maintain the oil level between ADD and OPERATING RANGE on the dipstick by adding oil as required The distance from ADD to OPERATING RANGE on the dipstick represents 1...

Page 168: ...mulated oil to resist contamination Proper quality oils also provide maximum efficiency of the crankcase ventilation system which reduces air pollution For normal or severe service use Motorcraft oil...

Page 169: ...e The top section of the symbol shows the API service category designation This should be CI 4 SL The center section of the API symbol shows the SAE viscosity grade The lower section of the API symbol...

Page 170: ...er head or crankcase Never use only water to fill the cooling system Adding engine coolant 6 0L Power Stroke When adding coolant make sure it is a 50 50 mixture of engine coolant and distilled water A...

Page 171: ...d the radiator cap in an overflow system fill the radiator until the coolant is visible and radiator is almost full 6 Replace the cap Turn until tightly installed Cap must be tightly installed to prev...

Page 172: ...nd refilled with a 50 50 mixture of engine coolant and distilled water as soon as possible Water alone without engine coolant can cause engine damage from corrosion overheating or freezing Do not use...

Page 173: ...ch you drive in the winter months If you drive in extremely hot climates It is still necessary to maintain the coolant concentration above 40 NEVER decrease the coolant concentration below 40 Engine c...

Page 174: ...oir when insufficient solution is sprayed Use 3 8L 4 0 quarts of windshield washer fluid that meets the Ford specification listed Refer to Lubricant specifications in this chapter State or local regul...

Page 175: ...4 Use only a DOT 3 brake fluid certified to meet manufacturer specifications Refer to Lubricant specifications in this chapter Brake fluid is toxic If brake fluid contacts the eyes flush eyes with ru...

Page 176: ...or in high temperature climates check the battery electrolyte levels Refer to the general maintenance information section for the service interval schedules Keep the electrolyte level in each cell up...

Page 177: ...ersonal injury and or damage to the vehicle or battery Lift the battery with a battery carrier or with your hands on opposite corners Keep batteries out of reach of children Batteries contain sulfuric...

Page 178: ...m steering arm at steering gear mounting is tight and locked Check system for leaks or hose chafing Repair at once Maintain proper steering gear and power steering pump lubricant levels Regularly insp...

Page 179: ...luid cool or warm to the touch check the COLD side of the dipstick The fluid level should be within the FULL range If the fluid level is below the ADD line add fluid in small amounts continuously chec...

Page 180: ...ations in this chapter 1 Set the parking brake shift into 1 First and turn the engine off 2 Open the hood 3 Clean the reservoir cap before removal to prevent dirt and water from entering the reservoir...

Page 181: ...perator s Manual for scheduled intervals for transmission fluid checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not working...

Page 182: ...e filler plug securely Drain and refill your transmission fluid using the following procedure 1 Drain the transmission while the fluid is warm 2 Park the vehicle on level ground 3 Set the parking brak...

Page 183: ...jeopardize the warranty Receipts covering the performance of regular maintenance should be retained in the event questions arise concerning maintenance The receipts should be transferred to each subse...

Page 184: ...pipes hoses or clamps is questionable replace the defective part s To reduce the risk of personal injury or death when performing maintenance to any turbocharged engine with engine air inlet piping di...

Page 185: ...remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation If you must replace the fuel filler cap r...

Page 186: ...r instructions on priming the engine Use caution not to overheat and damage the starter by cranking the engine for an excessive period of time You may need to crank the engine for a longer time than n...

Page 187: ...el filter water separator by turning it counterclockwise 2 Drain the filter until clear fuel is visible 3 Turn the drain valve clockwise to close the valve Do not overtighten the drain valve as this c...

Page 188: ...ockwise Allow to drain for approximately 25 seconds or until clean fuel is observed Install the drain plug by turning it clockwise until it is firmly seated 4 Verify that the drain plug is closed and...

Page 189: ...ch remove the filter 2 Carefully clean the mating surfaces Installation 1 Fill the filter with clean fresh diesel fuel 2 Coat the filter seal with clean fresh diesel fuel 3 Hand tighten the filter unt...

Page 190: ...se 2 Remove and discard the old fuel filter element 3 Carefully clean the mating surfaces Installation both The engine will not run properly if the fuel filter is not installed in housing 1 Install ne...

Page 191: ...fast acceleration waste fuel Avoid extensive idling Do not drive with your foot resting on the brake pedal Essentials of good fuel economy Measuring techniques Your best source of information about a...

Page 192: ...dual fuel tanks engine performance may degrade if fuel is not added to both tanks when refueling Calculating fuel economy 1 Fill the fuel tank s completely and record the initial odometer reading in k...

Page 193: ...cessary weight may reduce fuel economy Fuel economy may decrease with lower temperatures during the first 12 16 km 8 10 miles of driving Flat terrain driving improves fuel economy over hilly roads Tra...

Page 194: ...isolations Exhaust System Inspect the exhaust system for leaks at various joint connections and tighten the clamps Do a visual inspection for cracks or holes in the muffler and tail pipe Always use t...

Page 195: ...ch as engine and transmission controls instrument panels ABS etc While most systems operate on battery voltage 12 volts some systems can be as high as 90 volts or as low as five volts Refer to the Ele...

Page 196: ...sufficient to lift and hold up the vehicle 4 Raise the vehicle with the jack applied to the axle s DO NOT use the bumper as a lifting point 5 Support the vehicle with floor stands under the axle s If...

Page 197: ...e U bolt and nut for rust and debris Clean the threads if contaminated 2 Install the U bolts and nuts and torque the nuts to 20 N m 15 ft lbs using a diagonal pattern 3 Re torque the nuts to 136 N m 1...

Page 198: ...parking brake and shift into N Neutral automatic transmission or 1 First manual transmission and turn the engine off 3 Clean any dirt from around the rear axle filler plug 4 Remove the filler plug and...

Page 199: ...in the rubber check vent or the window You can use either of these methods to prevent pressure build up Normal maintenance Over a period of time if not routinely cleaned a slight film of oil can colle...

Page 200: ...cked for alignment Rotate the wheel with a piece of chalk attached to a steady firm surface and placed to just barely clear the outside surface of the tire bead seat This procedure will point out the...

Page 201: ...ire and wheel in position over studs and push it back as far as possible Use care so that the threads on studs are not damaged 2 Position the outer rear tire and wheel in place over the studs and push...

Page 202: ...ng the same crisscross sequence shown 6 After operating the vehicle approximately 80 km 50 miles check the nuts for tightness Some natural seating of parts may be encountered and the torque on the nut...

Page 203: ...h a heavy hammer and be sure each clamp is loose Always deflate tires completely before removing locks or side rings Always inflate tires in a safety cage Never mix rim side rings or lock rings of dif...

Page 204: ...ls or fasteners Do not change from aluminum wheels to steel wheels or vice versa without changing the mounting hardware required or with flange nut mounting systems changing the hub and stud assembly...

Page 205: ...0 793 115 9526 21000 793 115 11R22 5 G 7 50 8 25 5602 12350 724 105 10433 23000 724 105 11R22 5 H 7 50 8 25 5997 13220 827 120 10524 23200 758 110 12R22 5 H 8 25 9 00 6704 14780 827 120 12247 27000 82...

Page 206: ...changes etc depends entirely upon operating conditions The loads carried speeds road and weather conditions all contribute to the frequency of lubrication periods In some types of operation and where...

Page 207: ...craft SAE 75W 90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant XY 75W90 TQL SAE 75W 90 40 C to 38 C 40 F to 100 F Motorcraft SAE 75W 90 Fuel Efficient High Performance Synthetic Rear A...

Page 208: ...ormance Synthetic Rear Axle Lubricant XY 75W90 TQL SAE 75W 140 40 C and above 40 F and above Motorcraft SAE 75W 140 High Performance Rear Axle Lubricant XY 75W140 QL SAE 80W 26 C to 21 C 15 F to 70 F...

Page 209: ...hing surfaces Motorcraft Premium Long Life Grease XG 1 C Steering Power steering fluid change MERCON Motorcraft Mercon Multi Purpose ATF Transmission Fluid XT 2 QDX Steering gear Ross TAS Output Seal...

Page 210: ...VC 7 A Coolant Cummins B and Caterpillar engines Refer to engine operator manual Windshield washer Washer fluid WSB M8B16 A2 Motorcraft Premium Windshield Washer Concentrate ZC 32 A Transmission Eaton...

Page 211: ...0 18 C below 0 F Synthetic oil Synthetic Engine Oil meeting MIL L 2104E or MIL L 46152E API SL or API CF CD SAE 50 All temperatures Spicer synchronized lubricants are listed in order of preference Pet...

Page 212: ...D Mineral gear oil with rust and oxidation inhibitor API GL 1 Do not use multi weight and GL 5 EP gear oils they may cause transmission failure or damage SAE 90 12 C above 10 F SAE 80 12 C below 10 F...

Page 213: ...to 38 C 40 F to 100 F Motorcraft SAE 75W 90 Fuel Efficient High Performance Axle Lubricant XY 75W90 FEHP SAE 75W 140 40 C and above 40 F and above Motorcraft SAE 75W 140 High Performance Rear Axle Lu...

Page 214: ...140 40 C and above 40 F and above Motorcraft SAE 75W 140 High Performance Rear Axle Lubricant XY 75W140 QL SAE 80W 26 C to 21 C 15 F to 70 F Motorcraft SAE 75W 90 Fuel Efficient High Performance Axle...

Page 215: ...xle Lubricant XY 75W140 QL SAE 85W 140 26 1 C above 15 F Motorcraft SAE 75W 140 High Performance Rear Axle Lubricant XY 75W140 QL SAE 80W 90 26 1 C above 15 F Motorcraft SAE 80W 90 Premium Rear Axle L...

Page 216: ...NGLI 2 multipurpose lithium complez grease Motorcraft Multi Purpose Grease Spray XL 5 or Motorcraft Multi Purpose Grease XG 4 Weatherstripping Silicone lubricant Motorcraft Silicone Spray XL 6 Engine...

Page 217: ...gle reduction 13 2 28 0 21060D 9525 21000 Single rear axle single reduction 13 2 28 0 M210T 9525 21000 Single rear axle two speed 16 0 33 0 23090S 10432 23000 Single rear axle single reduction 18 5 39...

Page 218: ...1 MD 3560P 5 speed automatic 27 4 58 01 MD 3060P 6 speed automatic 27 4 58 01 FS 4205A 5 speed manual 5 4 11 5 MD 3066P 6 speed automatic 27 4 58 01 FS 5406A 6 speed manual 9 2 19 5 FS 5406N 6 speed m...

Page 219: ...650 Low Profile standard F 650 Dock Height Single steel rectangular 132 35 F 650 Low Profile F 650 Dock Height standard F 750 Pick up and Delivery standard F 750 Severe Service standard Single steel...

Page 220: ...vere Service Dual steel rectangular 170 170 45 45 F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service Dual steel D style 189 189 50 50 F 650 Low Profile F 650 Dock Height F 750 Pick up a...

Page 221: ...ck Height F 750 Pick up and Delivery F 750 Severe Service Dual steel D style 302 302 80 80 VEHICLE IDENTIFICATION NUMBER VIN The VIN is printed on the Vehicle Rating Decal attached to the vehicle The...

Page 222: ...performed by any automotive repair establishment or individual using automotive parts equivalent to those with which your vehicle or engine was originally equipped If any parts other than Ford Motorcr...

Page 223: ...e is in motion especially at high speeds Because of high engine compartment and exhaust system temperatures resulting from emissions equipment do not park idle or operate your vehicle in dry grass or...

Page 224: ...nd in the Warranty Guide and are applicable to completed trucks Tampering with noise control system prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or renderin...

Page 225: ...rent number of blades or different pitch width MAINTENANCE Instructions for maintenance and service of the noise control system have been included in the Required Maintenance Services and in the Gener...

Page 226: ...de temperatures remain below freezing Operating during hot weather in stop and go rush hour traffic Operating in severe dust conditions Extensive idling or low speed operation such as door to door del...

Page 227: ...pped with automatic slack adjusters for proper brake adjustment every four months or 32 000 km 20 000 miles whichever occurs first However more frequent inspection is required if your vehicle s brakes...

Page 228: ...ssion control systems maintenance services performed on your vehicle Maintenance Record Warranty Start Date ______________________________________ Engine Displacement _________________________________...

Page 229: ...e Steering system Check the power steering pump fluid level and check the system for leaks Check the entire vehicle for evidence of fluid leaks U S Department of Transportation Federal Highway Adminis...

Page 230: ...holes Lubricate the brake camshafts air brakes Lubricate the brake slack adjuster air brakes Lubricate rear caliper slide rails Inspect the disc brake pads and the piston boots hydraulic brakes Clutch...

Page 231: ...nd mild detergent and washing the windshield with a cleaner does not restore a clean wipe Difficult to operate or noisy Lamp beams in wrong position when vehicle operating loaded If washers do not spr...

Page 232: ...peration of ABS warning lamp At each engine start up Inspect the entire exhaust system including inlet pipe muffler outlet pipe and all exhaust clamps and fasteners for holes leakage breakage loosenes...

Page 233: ...mounting nuts to the specified torque Refer to Servicing your wheels and tires Required initially at 800 and 1 600 km 500 and 1 000 miles Perform again at 800 and 1 600 km 500 and 1 000 mile interval...

Page 234: ...pe repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check level Park brake relay lever linkage lubricate Steering Power steering...

Page 235: ...coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufacturer s recommendation Engine Refer to engine manual for Caterpillar and Cummins 6 0L Pow...

Page 236: ...3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Factory fill w synthetic at 800 000 km 500 000 miles Converted to...

Page 237: ...e type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check fluid level Park brake relay level linkage lubricate Steering Power...

Page 238: ...coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufacturer s recommendation Engine Refer to engine manual for Caterpillar and Cummins 6 0L Powe...

Page 239: ...ths 33 36 39 42 45 48 51 54 57 60 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Factory fill w synthetic at 800 000 km 500 000 miles Convert...

Page 240: ...Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check fluid level Park brake relay lever linkage lubricate Steering Power steering flui...

Page 241: ...heck freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufacturer s recommendation Engine refer to engine manual...

Page 242: ...s First Miles 000 10 20 30 40 50 60 70 80 90 100 Kilometers 000 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Cab components Door hinges latches strikers lubricate check link Doo...

Page 243: ...repack Tie rode ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check fluid level Park brake relay lever linkage lubricate Steering Power stee...

Page 244: ...level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufacturer s recommendation Engine refer t...

Page 245: ...meters 000 176 192 208 224 240 256 272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Cab co...

Page 246: ...Wheel bearing oil type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check fluid level Pa...

Page 247: ...ch Release bearing shafts forks Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant rep...

Page 248: ...25 30 35 40 45 50 Kilometers 000 8 16 24 32 40 48 56 64 72 80 Months 3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil chan...

Page 249: ...earing oil type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system hydraulic Master cylinder check fluid level Park brak...

Page 250: ...fork lubricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine...

Page 251: ...45 48 51 54 57 60 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Cab components Door hinges latches strikers lubricate check link Door lock...

Page 252: ...6 12 18 24 30 36 42 48 54 60 66 72 Change engine oil and filter 2 Inspect belt Clean fuel filter pre strainer 1 Change fuel filter 1 5 Measure air intake restriction 3 4 Service the cooling system Ins...

Page 253: ...take restriction 3 4 Service the cooling system Inspect electrical system A Every 12 months 160 000 km 100 000 miles or 3 800 hours A Pressurize air induction system every 12 months 1 If refueling sou...

Page 254: ...pump minimum specifications Maintenance Intervals Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record 2004 F650 750 f67 Supplement USA English fus Genera...

Page 255: ...Maintenance Intervals Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record 2004 F650 750 f67 Supplement USA English fus General maintenance information 255...

Page 256: ...Maintenance Intervals Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record 2004 F650 750 f67 Supplement USA English fus General maintenance information 256...

Page 257: ...Maintenance Intervals Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record 2004 F650 750 f67 Supplement USA English fus General maintenance information 257...

Page 258: ...163 175 fluid specifications 207 parking 93 94 100 164 Bulbs 47 C Cassette tape player 37 Catalytic converter see Emission control 183 CD single premium 28 30 33 Cell phone use 52 Child safety restrai...

Page 259: ...control system 193 223 catalytic converter 183 Engine cleaning 155 lubrication specifications 207 Engine fan 174 Engine oil 166 checking and adding 166 oil pressure gauge 24 recommendations 167 refil...

Page 260: ...45 headlamps flash to pass 45 high beams 45 instrument panel dimming 46 interior lamps 47 replacing bulbs 47 49 Lane change indicator see Turn signal 46 Lights warning and indicator 20 air suspension...

Page 261: ...straints 68 Seats 63 child safety seats 81 heated 67 Servicing your vehicle 226 Special notice 5 Specification chart lubricants 207 Speed control 56 Speedometer 24 Starting your vehicle 86 jump starti...

Page 262: ...age 5 Washer fluid 174 Washing your vehicle 154 Water Driving through 91 Waxing your vehicle 154 Wheels 199 Windows power 53 Windshield defrosting 42 43 Windshield washer fluid and wipers 50 checking...

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Ford 2004 F650, Owner'S Manual

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