Ford 2002 Bantam, Workshop Manual

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308-00-14 Manual Transaxle and Clutch — General Information 308-00-14
DIAGNOSIS AND TESTING ( CONTINUED )
E6760 EN 07/2001 2002 Bantam
CONDITIONS DETAILS/RESULTS/ACTIONS
G4: CHECK THE CLUTCH FRICTION DISK TORSION SPRINGS
1
Check the torsion springs for wear.
• Do the torsion springs have signs of wear?
Yes
Install a new clutch disc. TEST the system
for normal operation.
No
Check the crankshaft endplay.
REFER to Section 303-00.
PINPOINT TEST H: FLUID LEAKAGE
CONDITIONS DETAILS/RESULTS/ACTIONS
H1: CHECK THE CLUTCH MASTER CYLINDER
1
Check clutch master cylinder for leaks.
• Is the clutch master cylinder OK?
Yes
GO TO
H2
No
REPAIR or INSTALL a new clutch master
cylinder as necessary.
REFER to Section 308-02.
H2: CHECK THE CLUTCH SLAVE CYLINDER
1
Check the clutch slave cylinder for leaks.
• Is the clutch slave cylinder OK?
Yes
GO TO
H3
No
REPAIR or INSTALL a new clutch slave cyl-
inder as necessary.
REFER to Section 308-02.
H3: CHECK THE SYSTEM HYDRAULIC TUBES
1
Check the clutch hydraulic lines for loose or
damaged fittings causing leakage.
• Are the clutch hydraulic lines OK?
Yes
Carry out a road test to verify customer
complaint.
No
REPAIR or INSTALL new components as
necessary. Carry out a road test.