Ford 1999 Escort Workshop Manual Download Page 1

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Transaxle

SECTION 308-03: Manual Transaxle/Transmission

1999 Escort/Tracer Workshop Manual

DISASSEMBLY

Procedure revision date: 04/29/2002

Special Tool(s)

Bearing Cup Puller
308-047 (T77F-1102-A)

Bench Mounted Holding Fixture
307-003 (T57L-500-B)

Blind Hole Puller Set
303-DS005 (D80L-100-A) or equivalent

Disc Brake Piston Remover
206-007 (T73L-2196-A)

Impact Slide Hammer
100-001 (T50T-100-A)

Input Shaft Holder
308-160 (T88C-7025-GH)

Puller
308-001 (T58L-101-B)

Stator and Driven Sprocket Bearing Remover
307-163 (T86P-70043-A)

Page 1 of 10

1999 Escort/Tracer Workshop Manual

10/6/2009

http://www.fordtechservice.dealerconnection.com/pubs/content/~WSXF/~MUS~LEN/19/...

Summary of Contents for 1999 Escort

Page 1: ...07 003 T57L 500 B Blind Hole Puller Set 303 DS005 D80L 100 A or equivalent Disc Brake Piston Remover 206 007 T73L 2196 A Impact Slide Hammer 100 001 T50T 100 A Input Shaft Holder 308 160 T88C 7025 GH...

Page 2: ...on Shift Rod Snap Ring 19 7241 Shift Control Shaft Fifth Reverse 20 7G043 Shift Gate 21 7140 Reverse Idler Gear Shaft 22 7141 Reverse Idler Gear and Bushing 23 7G072 Park Neutral Position PNP Switch 2...

Page 3: ...ench Mounted Holding Fixture 5 Remove the case cover 1 Remove the bolts 2 Remove the case cover 6 Shift the transaxle into first gear 7 CAUTION Do not reuse locknuts Use Input Shaft Holder to remove t...

Page 4: ...Remove the input shaft fifth gear 14 Remove the fifth gear bushing 15 Remove the output shaft fifth gear spacer and fifth gear 1 Remove the fifth gear spacer 2 Remove the fifth output shaft gear 16 R...

Page 5: ...le mount bracket 1 Remove the bolts 2 Remove the transaxle mount bracket 21 Separate the transaxle case 1 Remove the thirteen transaxle case bolts 2 Separate the transaxle case 22 Remove the magnet Pa...

Page 6: ...the shift control shaft and shift fork selector lever 1 Remove the shift control rod 2 Remove the shift fork selector lever 28 Shift into second and fourth gears 29 WARNING When removing the shift fo...

Page 7: ...uller to the input shaft oil seal 2 Remove the input shaft oil seal 34 Remove the fifth shaft funnel 1 Remove the output shaft bearing cup 2 Remove the fifth shaft funnel 35 Remove the shift control s...

Page 8: ...e vent tube 1 Remove the bolts 2 Remove the vent tube 40 Remove the retaining bolt and the vehicle speed sensor VSS 41 Use A Stator and Driven Sprocket Bearing Remover B Disc Brake Piston Remover and...

Page 9: ...Remove the park neutral position PNP switch and gasket 45 Use A Bearing Cup Puller and B Impact Slide Hammer to remove the C differential seals 46 Use A Puller to remove the B input and output shaft...

Page 10: ...Page 10 of 10 1999 Escort Tracer Workshop Manual 10 6 2009 http www fordtechservice dealerconnection com pubs content WSXF MUS LEN 19...