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Ford 1996 F-150 Super Duty, Owner'S Manual

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Ford 1996 F-150 Super Duty Owner'S Manual Download Page 1

[PI00700( M)02/95]

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File:ltpim.ex

Update:Tue Jun 20 16:47:42 1995

Summary of Contents for 1996 F-150 Super Duty

Page 1: ......

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Page 3: ...1 Starting Your Motorhome 9 Warning Lights and Gauges 21 Instrument Panel Controls 33 Steering Column Controls 35 Driving Your Motorhome 47 Roadside Emergencies 79 Customer Assistance 91 Accessories...

Page 4: ......

Page 5: ...products and services must be our number one priority You are the focus of everything we do Our work must be done with you in mind providing better products and services than our competition Continuou...

Page 6: ...nal and business transportation needs Of necessity a vehicle capable of such a multitude of functions is much more than a passenger vehicle and will therefore look feel drive and function somewhat dif...

Page 7: ...describes the information you need If the word you chose is not listed think of other related words and look them up We have designed the Index so that you can find information under a technical term...

Page 8: ...addresses and phone numbers on the first page of this owner guide Buying a Ford Extended Service Plan If you bought your vehicle in the U S you can buy a Ford Extended Service Plan for your vehicle Th...

Page 9: ...ecommendations of the Ford Incomplete Vehicle Manual and the Ford Truck Body Builder s Layout Book and other pertinent supplements Your Vehicle Identification Number VIN Your Vehicle Identification Nu...

Page 10: ...n Number The label also contains Gross Vehicle Weight Rating and Gross Axle Weight Ratings wheel and tire data and information codes for additional vehicle data For further information about the Safet...

Page 11: ...ment Your Ford dealer has information about the availability of many items of equipment which may be ordered for your vehicle Breaking Your Vehicle In Your new vehicle goes through an adjustment or br...

Page 12: ...s guide Also retighten to proper torque specification at 500 miles 800 km after any wheel change or any other time the wheel lug nuts have been loosened Use only the type of engine oil that Ford recom...

Page 13: ...position once the engine is started and remains in this position while the engine runs START cranks the engine Release the key once the engine starts so that you do not damage the starter The key sho...

Page 14: ...CCESSORY allows some of your vehicle s electrical accessories such as the radio and the windshield wipers to operate while the engine is not running Removing the Key From the Ignition Procedures for r...

Page 15: ...to cause severe and possibly fatal injuries to people as well as animals Fuel Injected Engines Climate conditions and other factors play a large part in deciding how you should go about starting your...

Page 16: ...essories are turned off when starting 3 Make sure that the gearshift is in P Park and the parking brake is set before you turn the key Starting Your Engine To start your engine 1 Follow the steps unde...

Page 17: ...for more than fifteen 15 seconds at a time For a warm engine Do not hold the key in the START position for more than five 5 seconds at a time If the engine does not start within five 5 seconds on the...

Page 18: ...le is shifted to P Park you must repeat the previous steps 5 Start the vehicle If you need to shift out of P Park by using the alternate procedure described above it is possible that a fuse has blown...

Page 19: ...g may be heard for up to three seconds This is the normal sound of an electronically controlled fuel pump and indicates the operation or pre pressurizing the EFI system for starting If the engine idle...

Page 20: ...off switch is a device intended to stop the fuel pump when your vehicle has been involved in a substantial jolt Once the shut off switch is triggered you must reset the switch by hand before you can s...

Page 21: ...button is already set you may have a different mechanical problem 4 Turn the ignition key to RUN for a few seconds then turn it OFF Do not start the engine 5 Check under the vehicle again for leaking...

Page 22: ...s RWARNING If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Have the exhaust and body ventilation systems checke...

Page 23: ...function selector lever on NORM or VENT and the temperature control knob on any desired position TAPPET NOISE It is normal for the oil to drain down from the hydraulic tappets in your engine during e...

Page 24: ...20 Notes...

Page 25: ...illustrations on the following pages show the major parts of the instrument panel that are described in this chapter Some items shown may not be on all vehicles In your vehicle the warning lights and...

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Page 27: ...ng brake is not fully released or that the brake fluid level is low in the master cylinder reservoir If the fluid level is low the brake system should be checked by your dealer or a qualified service...

Page 28: ...ning light symbol Check Engine Warning Light The Powertrain On Board Diagnostic II OBD II system consists of the hardware and software necessary to monitor the operation of the powertrain The OBD II s...

Page 29: ...off at one 1 second intervals while you are driving the vehicle it means that the engine is misfiring If this condition persists damage could occur to the engine or catalytic convertor Have your vehic...

Page 30: ...t the fuel cap is not properly installed pull off the road as soon as it is safely possible and turn off the engine Remove and replace the fuel cap making sure it is properly seated After completing t...

Page 31: ...r idling at a low speed the pointer may move toward the lower end of the normal band If it stays outside the normal band area have your vehicle s electrical system checked as soon as it is safely poss...

Page 32: ...as soon as safely possible 2 Shut off the engine immediately or severe engine damage could result 3 Check the engine s oil level following the instructions on checking and adding engine oil Refer to E...

Page 33: ...w much fuel is in the fuel tank only when the ignition switch is ON For a proper fuel gauge indication after adding fuel the ignition switch should be in the OFF position while the vehicle is being re...

Page 34: ...tances the pointer moves above the NORMAL band the engine coolant is overheating and continued operation may cause engine damage If your engine coolant overheats 1 Pull off the road as soon as it is s...

Page 35: ...per hour your vehicle is moving Your vehicle contains a speedometer which receives its input from a speed sensor The speedometer is also used to provide a speed signal for correct operation of the veh...

Page 36: ...d To see the trip odometer press and release the SELECT BUTTON on the upper right side of the speedometer To zero out the trip odometer press and release the RESET button on the upper left side of the...

Page 37: ...lamps and radio Turning On the Exterior Lights To turn on your headlamps parking lamps marker lamps and tail lamps use the headlamp switch to the left of the steering column 1 Pull the headlamp contro...

Page 38: ...system turns the high beam headlamps on with a reduced light output when The headlamp system is in the OFF position and The vehicle is running and The vehicle has a fully released parking brake NOTE Y...

Page 39: ...urn signal lever on the left side of the steering column to operate the turn signals and cornering lamps Turn Signals Move the lever up to signal a right turn Move it down to signal a left turn The co...

Page 40: ...lamp control knob to the headlamp ON position and push the turn signal lever away from you until it latches When the high beams are ON the high beam indicator light on the instrument panel comes on To...

Page 41: ...rying intervals For example you can set the interval so they wipe less often when it drizzles or more often in heavier rain A Interval wiper on turn signal lever To set the interval wipers rotate the...

Page 42: ...f being involved in a collision Hazard Flasher The hazard flasher is used to alert other drivers to hazardous situations The flashers will continue to flash with the brake pedal depressed The flashers...

Page 43: ...39 NOTE The flasher button will be sticking up slightly higher when ON than when OFF E Hazard flasher Horn To sound the horn push the center pad area of the steering wheel E Horn location...

Page 44: ...steering wheel in place Be sure the steering wheel locks in a notch It is not infinitely adjustable Do not adjust the steering wheel while the vehicle is in motion Speed Control Your vehicle has speed...

Page 45: ...2 Accelerate to the desired speed above 30 mph 50 km h using the accelerator pedal 3 Press the SET ACCEL switch and release it immediately to set your speed If you keep this switch pressed your speed...

Page 46: ...t are winding slippery or unpaved In mountainous areas at higher elevations or when pulling a trailer the speed control may not be able to maintain the preset speed with the transmission in j Overdriv...

Page 47: ...ws you to decrease your current speed in increments of 1 mph 1 6 km h by a momentary tap of the COAST switch Multiple taps of the COAST switch will decrease your vehicle speed 1 mph 1 6 km h for each...

Page 48: ...when driving uphill especially with a heavy load If the speed drops more than 8 to 14 mph 15 25 km h the automatic speed control will by design be canceled You may have to temporarily resume manual sp...

Page 49: ...you did not press the OFF switch To resume the speed you had before you must be driving at least 30 mph 50 km h Press and release the RESUME switch Your vehicle gradually returns to the previously se...

Page 50: ...46 Notes...

Page 51: ...mission into a higher or lower gear when required for the best performance and fuel economy For example you may notice that the transmission will upshift to a higher gear more quickly when the vehicle...

Page 52: ...flashing contact your Ford dealer as soon as possible If this condition persists damage to the transmission could occur NOTE The word OFF located on the end of the gearshift lever is the transmission...

Page 53: ...d use the accelerator as necessary NOTE Your vehicle is equipped with a brake shift interlock feature This feature prevents you from shifting from P Park unless you have the brake pedal depressed The...

Page 54: ...of R Reverse Driving When to use j Overdrive This is the normal driving position As the vehicle picks up speed automatic upshifts to second third and fourth gears will occur when j Overdrive is chosen...

Page 55: ...t will not be illuminated when Overdrive operation resumes This switch may be used to select O D ON or O D OFF any time the vehicle is being driven When starting your vehicle the overdrive system will...

Page 56: ...t to first gear will occur after the vehicle decelerates to the proper speed P Park Always come to a complete stop before you shift into P Park This position locks the transmission and prevents the re...

Page 57: ...n can result in transmission overheat malfunction or fluid expulsion Steering Your Vehicle Your vehicle comes with power steering Power steering uses energy from the engine to help steer your vehicle...

Page 58: ...he following features Front self adjusting disc brakes Rear self adjusting disc brakes Independent front and rear hydraulic brake circuits with a common fluid reservoir and fluid level sensor in the m...

Page 59: ...n reduced braking capability The brake system should be checked immediately Hydraulic Brake Booster System Hydro Boost The Hydro Boost system receives its source of power from the power steering syste...

Page 60: ...ing down which lets you steer properly RWARNING Do not drive with your foot resting on the brake pedal This will increase your vehicle s stopping distance and may also cause brake damage RWARNING If y...

Page 61: ...g light will go on as soon as you start to move the parking brake pedal The brake will not prevent the vehicle from moving unless you push it down firmly and fully Remove your foot from the service br...

Page 62: ...y the transmission mounted parking brake assembly the stopping distance will increase greatly and the handling of your vehicle will be adversely affected Checking Parking Brake and Transmission Park M...

Page 63: ...han anticipated Wheel Spin Extreme acceleration can cause the rear wheels to spin perhaps resulting in reduced steering control If the wheels spin during vehicle start up shift to a different gear Ele...

Page 64: ...p brakes Consider using one of the lower gears RWARNING To avoid skidding and losing control on slippery roads do not downshift into First 1 when you are moving faster than 20 mph 32 km h High water N...

Page 65: ...ecked or changed unless a leak is suspected or repair required Rocking the vehicle If your vehicle gets stuck for example in mud or snow you may rock it out of the spot Shift in a steady rhythm betwee...

Page 66: ...ing capability will vary based on the standard and optional equipment on your vehicle Refer to the following Vehicle Loading Towing Information and the Trailer Towing Tables to determine the specific...

Page 67: ...ed inside the vehicle to the left of the driver Trucks unlike passenger cars are basically custom vehicles designed to carry a load Most owners start with a base vehicle and add production and dealer...

Page 68: ...ned Weight Rating Maximum Trailer Weight Rating Maximum Trailer Weight Trailer Weight Range Base Curb Weight The Base Curb Weight is the weight of the vehicle including fuel coolants lubricants emerge...

Page 69: ...facturer s specified Gross Vehicle Weight Rating The GVWR is the maximum total weight of base vehicle passengers optional components and cargo that a particular vehicle was designed to carry Gross Axl...

Page 70: ...essure Passenger car type tires when installed on light trucks and multipurpose passenger vehicles are rated at 10 lower load carrying capacity due to the differences in vehicle usages With the tires...

Page 71: ...rmined by subtracting the weight of the loaded towing vehicle including passengers and cargo from the GCWR for the towing vehicle Trailer Weight Range The trailer weight range is a specified range by...

Page 72: ...rmarket supplier to determine how much cargo weight you can carry Sample label If you suspect that your payload is excessive have your vehicle weighed at a highway weigh station or appropriate commerc...

Page 73: ...69 Use this chart to perform your calculations 38 D NOTE The Truck Safety Compliance Certification Label has two weight related entries that sometimes cause confusion...

Page 74: ...ying fewer passengers less cargo or positioning cargo more toward the rear which has the effect of reducing the load on the front Keep in mind that the GAWR F GAWR R nor the GVWR should ever be exceed...

Page 75: ...hift the load or remove cargo accordingly RWARNING If the GVWR or the GAWR specified on the Safety Compliance Certification Label is exceeded your vehicle may be damaged or you may lose control and in...

Page 76: ...ubtract your Loaded Vehicle Weight from the Maximum GCWR found in the chart This is the maximum trailer weight your vehicle can tow and must fall below the maximum shown under Trailer Weight on the ch...

Page 77: ...attached to your vehicle If you are not certain that you are using the right equipment in the proper manner see your Ford or Lincoln Mercury dealer Hitches For towing trailers up to 2 000 lb 907 kg u...

Page 78: ...ous gases or water from entering Safety Chains Always use safety chains between your vehicle and trailer Cross chains under the trailer tongue and allow slack for turning corners Connect safety chains...

Page 79: ...place a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire Driving While You Tow Be especially careful...

Page 80: ...ting on a trip practice turning stopping and backing in an area away from heavy traffic Get to know the feel of the vehicle trailer combination Practice backing up Back up very slowly with someone out...

Page 81: ...aids in engine cooling and air conditioner efficiency If the engine overheats move the Function Selector Lever to VENT to stop the compressor and increase the engine speed for a short time Vehicles wi...

Page 82: ...service brakes and hold Start the engine Shift transmission into gear and release the parking brake Release the foot service brakes and move the vehicle uphill to free the wheel chocks Apply the brake...

Page 83: ...ttery can explode if exposed to flames sparks or lit cigarettes An explosion could result in injury or vehicle damage RWARNING To protect yourself when charging a battery always shield your face and e...

Page 84: ...are given If in doubt call for road service Preparing Your Vehicle 1 Your vehicle has a 12 volt starting system so you need to use a 12 volt jumper system You will damage your starting motor ignition...

Page 85: ...terminal as long as you use the same cable for both positive terminals Most jumper cables have a red cable and a black cable The red cable is generally used for the positive terminals and the black fo...

Page 86: ...take a couple of tries before the vehicle starts If the vehicle does not start after several attempts there may be a different problem 3 When both vehicles are running let them idle for a few minutes...

Page 87: ...ttery If you need to replace your battery see Battery in the Servicing Your Vehicle chapter Changing a Tire If you get a flat tire while you are driving do not apply the brake heavily Instead graduall...

Page 88: ...king brake is applied Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted RWARNING If the vehicle slips off the jack you or someone else could b...

Page 89: ...A Positioning the jack NOTE Remove wheelcover hubcaps from wheels as necessary to access the lug nuts Use a jack to raise the vehicle slightly Loosen the wheel lug nuts but do not remove them until th...

Page 90: ...ny type of wheel cover that is installed between the lug nuts and the wheel Use of this type of wheel cover can cause the wheel lug nuts to loosen and could allow the wheel to come off while the vehic...

Page 91: ...nish lowering the vehicle and replace any wheel covers ornaments or hub caps that your vehicle has Make sure that they are snapped into place Put the tire jack and wrench away Make sure jack is secure...

Page 92: ...at the intervals specified in the Maintenance Schedule and Record booklet Also retighten to the specified torque at 500 miles 800 km of operation after any wheel change or any time the lug nuts are lo...

Page 93: ...r Vehicle If you need to have your vehicle towed contact a professional towing service or if you are a member your roadside assistance center Recommended towing options include wheel lift towing or fl...

Page 94: ...operator what kind of vehicle you have A towing manual is available from Ford Motor Company for all authorized tow truck operators Have your tow truck driver refer to this manual for the proper hook u...

Page 95: ...at the most appropriate repair location in your area Please have the following information ready before you call Vehicle Identification Number Current Mileage A Summary of Your Concern When you arriv...

Page 96: ...da Roadside Assistance will cover the following Mount your spare if you have a flat tire Jump start your battery if it is dead Unlock your vehicle if you are locked out Bring you fuel if you run out T...

Page 97: ...take your vehicle to one of the dealers recommended by our Motorhome Customer Assistance center The toll free number for the Motorhome Customer Assistance center is 1 800 444 3311 If you are not satis...

Page 98: ...your telephone number both business and home the name of the dealer and the city where the dealership is located the year and make of your vehicle the date purchased the current mileage on your vehicl...

Page 99: ...time without notice and without incurring obligations What Kind of Cases Does the Board Review The Board reviews all product performance and service complaints on Ford Mercury and Lincoln Cars and Fo...

Page 100: ...brochure for California purchasers lessees How Does the Board Work The Board has four members three consumer representatives a Ford or Lincoln Mercury dealer Consumer candidates for Board membership...

Page 101: ...our case has been reviewed the Board will mail you its decision in writing It will also provide you with a form to indicate your acceptance or rejection of an award decision The decisions of the Board...

Page 102: ...nance or repair orders that relate to the case the year make model and vehicle identification number the date you bought your vehicle the date of repair and the mileage at the time of repair the curre...

Page 103: ...ediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds t...

Page 104: ...that is lower than your vehicle needs contact a district or owner relations office before you leave the U S or Canada Use of leaded fuel in your vehicle without a proper conversion may damage the effe...

Page 105: ...y your vehicle in North America and then relocate outside of the U S or Canada register your Vehicle Identification Number and new address with Ford Motor Company Export Operations Ford of Canada Cust...

Page 106: ...sumers in scheduling and preparing for their arbitration hearings However before you can proceed with CAMVAP you must follow your manufacturer s dispute resolution process as outlined under Service Ma...

Page 107: ...high quality materials and meets or exceeds Ford s rigid engineering and safety specifications That is why Ford brand accessories are warranted for up to 3 years or 36 000 miles 60 000 km whichever co...

Page 108: ...our vehicle particularly if they are not properly designed for automotive use or are not properly installed For example when operated such systems may cause the engine to stumble or stall In addition...

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Page 113: ...for the proper operation of your vehicle In addition to the conditions listed in the Owner Maintenance Checklist be alert for any unusual noise vibration or other indication that your vehicle may need...

Page 114: ...n this chapter Working with the engine off 1 Set the parking brake fully and make sure that the gearshift is securely latched in P Park 2 Remove the key from the ignition after you turn the engine off...

Page 115: ...inimize the possibility of fuel spraying during removal of the fuel cap To replace and secure the fuel cap place it in position and rotate it clockwise until it clicks ratchets Doing so will not damag...

Page 116: ...Your warranty may not apply if your vehicle is damaged because you used the wrong fuel Vehicle inspection programs may detect misfueling Under these circumstances you may be required by law to make c...

Page 117: ...vice technician Persistent heavy knocking can damage the engine Fuel quality If you are experiencing starting rough idle or hesitation problems when the engine is cold it may be caused by fuel with lo...

Page 118: ...genates to improve air quality Common oxygenates are ethanol or grain alcohol blended at no more than 10 methanol or wood alcohol blended at no more than 5 with cosolvents and additives and MTBE or me...

Page 119: ...swallowed call a physician or poison control center immediately Do not delay calling a physician merely because no adverse effects are noticed at first the toxic effects of a gasoline methanol blend i...

Page 120: ...he eyes remove contact lenses if worn flush with large amounts of water for 15 minutes and seek medical attention You should be particularly careful if you are taking the medication Antabuse or other...

Page 121: ...paint if you do not wash it off 4 Replace the fuel cap completely when you are finished Turn it clockwise 1 4 turn until it is tight It will click when it is fully tightened Running Out of Fuel If you...

Page 122: ...rd the final odometer reading 4 Use these equations to calculate your fuel economy English MPG total miles gallons used Metric L 100K liters used x 100 total kilometers Improving Fuel Economy Fuel eco...

Page 123: ...d API SA SB SC SD SE SF or SG Additional engine oil additives oil treatments or engine treatments Engine oils with an SAE 10W 30 viscosity are PREFERRED for your vehicle which provide the best engine...

Page 124: ...d Checking the engine oil level 1 Turn the engine off after it has warmed up and allow a few minutes for the engine oil to drain back into the oil pan 2 Set the parking brake making sure the gearshift...

Page 125: ...oil changes Make sure you use a CERTIFIED engine oil of the preferred viscosity Your vehicle s warranty coverage may not apply if engine damage is caused by the use of improper engine oil Add engine o...

Page 126: ...ese types of fluids Call your local recycling center to find out about recycling automotive fluids RWARNING Continuous contact with USED motor oil has caused cancer in laboratory mice Protect your ski...

Page 127: ...adiator refer to the Engine Coolant Refill Procedure in this chapter for instructions Your cooling system is of the coolant recovery type The engine coolant recovery reservoir is a one piece molded un...

Page 128: ...ve the cap turn the engine off and let it cool Even when the engine is cool be careful when you remove the radiator cap 2 When the engine is cool wrap a thick cloth around the cap and turn it slowly c...

Page 129: ...re as soon as possible Ford Premium Cooling System Fluid is an optimized formula that will protect all metals and rubber elastomers used in Ford engines for four years or 50 000 miles 80 000 km It is...

Page 130: ...es of fluids Call your local recycling center to find out about recycling automotive fluids Use Ford Premium Cooling System Fluid or an equivalent engine coolant that meets Ford Specification ESE M97B...

Page 131: ...ne coolant drain and flush To drain your vehicle s engine coolant 1 Turn off the engine and let it cool Fully depressurize the engine cooling system by covering the radiator cap with a thick cloth and...

Page 132: ...pressure from building up in the cooling system during this part of the fill procedure 3 Start and idle the engine until the thermostat opens and the radiator upper hose becomes warm 4 Shut off the en...

Page 133: ...s may fail or go flat Ford Motor Company recommends obeying posted speed limits RWARNING Driving too fast for conditions creates the possibility of loss of vehicle control Driving at very high speeds...

Page 134: ...e tire have it demounted and checked You may need to repair or replace it Wheel Inspection and Maintenance Check for damage that would affect the runout of the wheels Wobble or shimmy will eventually...

Page 135: ...ed Tire Rotation Because your vehicle s front and rear tires perform different jobs they often wear differently To make sure your tires wear evenly and last longer rotate them at the mileage shown in...

Page 136: ...ide Before you begin to repair a tire mark the wheel and tire so that they are properly aligned when remounted This will ensure that the tires will continue to give you the same ride level RWARNING Wh...

Page 137: ...ed by Ford RWARNING Do not replace your tires with high performance tires or larger size tires RWARNING Failure to follow these precautions may adversely affect the handling of the vehicle and make it...

Page 138: ...134 Tire identification chart...

Page 139: ...ire chain clearance to the body and chassis Replacement with used wheels is not advised they may have been treated harshly or have high mileage and they could fail without warning The use of wheels wi...

Page 140: ...for checking the electrolyte level and for adding water if necessary The electrolyte level should be checked at least every 24 months or 24 000 miles 40 000 km in temperatures up to 90 F 32 C and mor...

Page 141: ...parks or lit tobacco to come near the battery When charging or working near a battery always cover your face and protect your eyes and also provide ventilation RWARNING Batteries contain sulfuric acid...

Page 142: ...operly for instance the transmission may slip or shift slowly or you may notice some sign of fluid leakage the fluid level should be checked Transmission fluid filter and seal assembly should be chang...

Page 143: ...ng temperature if outside temperatures are above 50 F 10 C NOTE If the vehicle has been operated for an extended period at high speeds or in city traffic during hot weather or pulling a trailer the ve...

Page 144: ...d be between the holes on the dipstick Adding Automatic Transmission Fluid The fluid type is stamped on the dipstick Before adding any fluid be sure that the correct type will be used Add fluid in 1 2...

Page 145: ...slowly fall as you put more mileage on your vehicle and the brake lining wears Check the brake fluid at least once a year You can do this by looking at the fluid level in the plastic reservoir on the...

Page 146: ...fluid that is not DOT 3 you will cause permanent damage to your brakes Do not fill the reservoir above the MAX line If you find that the fluid level is excessively low below the seam or ridge on the o...

Page 147: ...e right temperature when the engine coolant temperature gauge in the instrument cluster is near the center of the NORMAL operating temperature range 2 While the engine idles turn the steering wheel ba...

Page 148: ...ach the FULL HOT range Do not overfill Use only Motorcraft MERCONH Automatic Transmission Fluid or an equivalent MERCONH approved fluid If the power steering fluid is low do not drive your vehicle for...

Page 149: ...steering systems on your vehicle have been designed and tested to provide both safe predictable performance whether loaded or empty as well as durable load carrying capability Any modifications to the...

Page 150: ...play or unusual sounds when turning or parking indicate a need for inspection or servicing NOTE After any severe impact such as striking large potholes inadvertent sliding into curbs on icy roads or...

Page 151: ...or a circuit breaker opens a circuit all the parts of your vehicle that use that circuit will not work Selected circuits such as headlamps and windshield wipers are protected with circuit breakers A c...

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Page 153: ...149 63 E...

Page 154: ...ds these fuses provide the connection between the battery and your vehicle s electrical systems The high current fuses are coded as follows 30 amp light green 40 amp orange 50 amp red 60 amp blue RWAR...

Page 155: ...oirs A blown high current fuse may be replaced but will continue to blow until the cause of the overload condition is corrected RWARNING Always replace a fuse with one that has the specified amperage...

Page 156: ...152 65 C...

Page 157: ...ve spare fuses and a fuse pulling tool in case you need to replace a blown fuse The spare fuses for your vehicle are color coded as follows 10 amp red 15 amp light blue 20 amp natural 30 amp light gre...

Page 158: ...that has the right amperage rating see previous chart RWARNING Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire d...

Page 159: ...e do not discuss how to check circuit breakers However you should know that the circuit breakers will reset themselves and allow the electrical parts to work again once the overload on the circuit is...

Page 160: ...156 Using the Right Bulbs...

Page 161: ...and lubricants You can be confident that these meet the same exacting design and quality standards as those used to build the vehicle originally Dealer Service Technicians are constantly trained in t...

Page 162: ...tion while your vehicle is moving especially at high speeds Have the services listed in the Maintenance Schedule and Record booklet performed according to the specified schedule The scheduled maintena...

Page 163: ...t for complete warranty information Do not make any unauthorized changes to your vehicle or engine Changes that cause more unburned fuel to reach the exhaust system can increase the temperature of the...

Page 164: ...is over 10 000 lbs 4 536 kgs Do not tamper with the noise control system Federal law prohibits the following acts 1 The removal or dismantlement by any person unless for maintenance repair or replacem...

Page 165: ...enance Instructions for maintenance and service of the noise control system have been included in the Maintenance Schedule and Record booklet and in the General Maintenance Checklist To aid the noise...

Page 166: ...uired to reach the ready condition varies with individual driving patterns To complete this requirement in the minimum amount of time refer to the OBD II Drive Cycle defined below If the vehicle owner...

Page 167: ...e position and c choose 3 different speeds to do 1 5 minute steady state throttle drives 7 Accelerate the vehicle up to between 45 and 60 mph 70 100 km h This should take approximately 5 minutes 8 Dri...

Page 168: ...164 Refill Capacities Motorcraft Parts and Lubricant Specifications Refill Capacities E Motorcraft Parts K...

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Page 172: ...rotect against rust and damage Body Wash vehicle thoroughly to remove dirt grease oil tar or mud from exterior surfaces rear wheel housing and underside of front fenders Periodically wash vehicles sto...

Page 173: ...nd other polymers in the fuel system and may also clog small orifices Ford Gas Stabilizer should be added whenever actual or expected storage periods exceed 60 days Follow the instructions on the labe...

Page 174: ...ed Tires Maintain recommended air pressures Miscellaneous Make sure all linkages cables levers and clevis pins under vehicle are covered with grease to prevent rust Move vehicles at least 25 feet 10 m...

Page 175: ...171 DPLN...

Page 176: ...172 Notes...

Page 177: ...173 General Information 29 D...

Page 178: ...174 Table of Contents Maintenance Schedule and Record 175 General Maintenance Information 175 Severe Duty Schedule 178 Owner Maintenance Checks 205 91 A...

Page 179: ...re that are also important to the proper operation of your vehicle The recommended lubricants fluids and service parts conforming to Ford Specifications are available from your dealer This booklet giv...

Page 180: ...wner s responsibility to determine the equivalency of such parts Please consult your warranty booklet for complete warranty information No Cost PCV Valve Replacement THE PCV VALVE ON LIGHT TRUCKS IS A...

Page 181: ...177 PRE DELIVERY CHECK Pre Delivery Service Inspection Completed...

Page 182: ...s section NOTE The Severe Duty Schedule provides maintenance intervals for replacing your air cleaner filter if you drive in severe dust conditions However the conditions you drive in may require even...

Page 183: ...Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be present around the muffler seams The presence of soot light surfac...

Page 184: ...muffler seams The presence of soot light surface rust or moisture does not indicate a faulty muffler Lubricate steering linkage suspension driveshaft U joint if equipped with grease fittings and lubri...

Page 185: ...ate automatic transmission shift linkage Inspect exhaust system for leaks damage or loose parts Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount o...

Page 186: ...t linkage Inspect exhaust system for leaks damage or loose parts Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be p...

Page 187: ...olant strength every 15 000 miles 25 000 km or 12 months Replace crankcase emission air filter If operating in dusty conditions consult your dealer and or follow severe duty maintenance schedule 4 9L...

Page 188: ...hoses and lines Change fuel filter Recommended but not required for California Certified Vehicles Inspect and lubricate front wheel bearings 2 Inspect parking brake system for damage and operation In...

Page 189: ...terial trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be present around the muffler seams The presence of soot light surface rust or moisture do...

Page 190: ...ain amount of moisture and staining to be present around the muffler seams The presence of soot light surface rust or moisture does not indicate a faulty muffler Lubricate steering linkage suspension...

Page 191: ...ally at 48 000 miles 80 000 km or 48 months Thereafter change engine coolant every 30 000 miles 50 000 km or 36 months Inspect and lubricate automatic transmission shift linkage Inspect exhaust system...

Page 192: ...ate tires and adjust air pressure 3 5 6 54 000 MILES 90 000 Kilometers Change engine oil and replace oil filter Inspect and lubricate automatic transmission shift linkage Inspect exhaust system for le...

Page 193: ...clamps and check coolant strength every 15 000 miles 25 000 km or 12 months Replace air cleaner filter every 30 000 miles 50 000 km or 30 months If operating in dusty conditions consult your dealer an...

Page 194: ...st or moisture does not indicate a faulty muffler Lubricate steering linkage suspension driveshaft U joint if equipped with grease fittings and lubricate slip yoke if equipped 2 Inspect disc brake sys...

Page 195: ...shift linkage Inspect exhaust system for leaks damage or loose parts Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to...

Page 196: ...exhaust system for leaks damage or loose parts Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be present around the...

Page 197: ...hange fuel filter Recommended but not required for California Certified Vehicles Inspect parking brake fluid F Super Duty Check spring U bolt torque F Super Duty 78 000 MILES 130 000 Kilometers Change...

Page 198: ...n driveshaft U joint if equipped with grease fittings and lubricate slip yoke if equipped 2 81 000 MILES 135 000 Kilometers Change engine oil and replace oil filter 84 000 MILES 140 000 Kilometers Cha...

Page 199: ...oke if equipped 2 87 000 MILES 145 000 Kilometers Change engine oil and replace oil filter Rotate tires and adjust air pressure 3 5 6 90 000 MILES 150 000 Kilometers Change engine oil and replace oil...

Page 200: ...ount of moisture and staining to be present around the muffler seams The presence of soot light surface rust or moisture does not indicate a faulty muffler Lubricate steering linkage suspension drives...

Page 201: ...d replace oil filter Rotate tires and adjust air pressure 3 5 6 Inspect and lubricate automatic transmission shift linkage Inspect exhaust system for leaks damage or loose parts Remove any foreign mat...

Page 202: ...ilter Replace rear axle lube 102 000 MILES 170 000 Kilometers Change engine oil and replace oil filter Inspect and lubricate automatic transmission shift linkage Inspect exhaust system for leaks damag...

Page 203: ...ling system hoses and clamps and check coolant strength every 15 000 miles 25 000 km or 12 months Rotate tires and adjust air pressure 3 5 6 Change automatic transmission fluid Inspect disc brake syst...

Page 204: ...oose parts Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be present around the muffler seams The presence of soot l...

Page 205: ...Remove any foreign material trapped by exhaust system shielding NOTE It is normal for a certain amount of moisture and staining to be present around the muffler seams The presence of soot light surfac...

Page 206: ...nkcase emission air filter If operating in dusty conditions consult your dealer and or follow severe duty maintenance schedule 4 9L 5 0L man trans and 7 5L only 1 Replace PCV valve Check thermactor ho...

Page 207: ...ion Change rear axle lube F Super Duty only 4 Inspect parking brake fluid F Super Duty Check spring U bolt torque F Super Duty 1 Extremely dusty conditions will require more frequent replacement of yo...

Page 208: ...at 100K intervals 5 Wheel lug nuts must be retightened to proper torque specifications at 500 miles 800 km of new vehicle operation 100 miles 160 km and 500 miles 800 km for vehicles equipped with dua...

Page 209: ...intenance Checks are generally not covered by warranties and you may be charged for labor parts and lubricants used When You Stop for Fuel Check the engine oil level Check the windshield washer fluid...

Page 210: ...olant recovery reservoir Check the operation of all exterior lamps including the brakelamps turn signals and hazard warning flashers Check for fluid leaks by inspecting the surface beneath your vehicl...

Page 211: ...r pressure in spare tire At least once a year Lubricate door hinges and checks and hood hinges Lubricate door and hood locks and latches Lubricate door rubber weatherstrips Clean battery and terminals...

Page 212: ...208 Owner Maintenance Checks Notes...

Page 213: ...omatic transmission driving an automatic overdrive 47 fluid adding 140 fluid checking 139 fluid refill capacities 164 fluid specification 165 Axle lubricant specifications 165 refill capacities 164 B...

Page 214: ...ecifications 141 front disc 54 if brakes do not grip well 55 new brake linings 7 noise 54 parking 57 stopping distances 56 trailer 74 when storing your vehicle 170 Brake shift interlock 14 49 Break in...

Page 215: ...30 Crankcase emission filter 164 Customer Assistance Center Ford U S 94 Customer Assistance Centre Ford of Canada 94 D Dashboard see Instrument panel 33 Daytime running light system 34 Defects report...

Page 216: ...t 24 fuel injected engine starting 11 12 fuel pump shut off switch 16 preparing to start 12 refill capacities 164 starting 9 12 starting after a collision 16 storing your vehicle 168 169 Engine coolan...

Page 217: ...ashers hazard 38 Flashing the lights 36 Flat tire 83 Fluid refill capacities 164 Ford Customer Assistance Center 94 Ford Dispute Settlement Board 95 Ford Extended Service Plan 4 Ford Motor Company of...

Page 218: ...ent panel 148 Fuse panels power distribution box 150 Fuses checking and replacing 153 circuit breakers 155 G Gas cap see Fuel cap 111 Gas mileage see Fuel economy 112 117 Gasoline see Fuel 111 Gauges...

Page 219: ...36 high beam 36 turning on and off 33 High beams indicator light 29 operation 36 Hitch 73 Horn 39 Hoses checking 127 I Identification Number Vehicle VIN 5 Idle relearning 82 Ignition positions of the...

Page 220: ...33 high beams 36 trailer 75 Lane change indicator see Turn signal 35 Lights warning and indicator brake 23 charging system 26 check engine 24 high beam 29 overdrive off 49 safety belt 24 Load limits t...

Page 221: ...ht 23 Parts see Motorcraft Parts 164 PCV valve specifications 164 Power distribution box see Fuses 150 Power steering dipstick 143 driving with power steering 53 fluid checking and adding 143 fluid re...

Page 222: ...he tire 84 conventional spare 83 Spark plugs specifications 164 Special driving conditions 59 Specification chart lubricants 165 Speed control accelerating 43 canceling a set speed 45 resetting 43 res...

Page 223: ...e matching 136 Towing a trailer see Trailer towing 62 Towing your vehicle 89 with a tow truck 89 Trailer towing 62 calculating maximum trailer weight 62 Transmission fluid refill capacities 164 Transm...

Page 224: ...orage 168 Voltmeter see Battery voltage gauge 27 W Warm engine starting 13 Warning lights see Lights 21 Warranty Information Booklet 4 Wheel and tire matching 136 Wheel bearings lubricant specificatio...

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