Ford 1961 Comet Service Specifications Handbook Download

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Summary of Contents for 1961 Comet

Page 1: ...I ICE CATIONS HANDBOO FOR t961 REGISTERED MECHANICS...

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Page 4: ...vided for the following car lines Comet Mercury and Lincoln Continental The specifications contained herein were in effect at the time that this booklet was approved for printing The Lincoln Mercury D...

Page 5: ...spension Wheels and Tires C 4 M 4 l 3 Rear Suspension Axle and Driveline C 7 M 7 l 6 Steering C IO M IO l 9 Engine Cooling and Exhaust C 12 M 13 l I I Transmission C 25 M 39 l 28 Fuel C 30 M 47 l 32 E...

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Page 7: ...Rebore Diameter Maximum 9 000 9 060 Runout Maximum 0 005 Linings Width Primary and Secondary Front All Models 2 25 Rear All Models except Station Wagons 1 50 Rear Station Wagons 2 25 Lining Wear Limit...

Page 8: ...ument Panel Nut _ _ _ _ _ 10 15 Hand Brake Control Assembly to Dash Bolt 15 19 Hand Brake Control Assembly to Instrument Panel Bolt 8 14 Master Cylinder to Dash Panel Bolt FRONT BRAKES ONLY Brake to S...

Page 9: ...ness at Both Bolts Should Not Exceed Inches _ ___ _ Change of Y J2 Inch in Shim Thickness at Either Bolt Will Change Caster Angle Degrees ____ __ _ ___ _ ___ Y2 Caster Camber Adjusting Shim Thickness...

Page 10: ...Locknut 30 40 Lower Arm Ball Joint Assembly to Spindle Slotted Nut _ _ __ _ __ 35 65 Lower Arm Strut to Underbody Locknut _ _ _ 40 55 Shock Absorber Assembly to Spring Seat Bolt __ 12 17 Shock Absorbe...

Page 11: ...Circle Diameter 4 5 TIRES Type low Pressure Tubeless Number of Ply Standard 4 InAation Pressure psi All Sedons 6 00 x 13 Front and Rear 24 All Sedans 6 50 x 13 Front and Rear 24 Station Wagon 6 50 x...

Page 12: ...Non adjustable Rear Springs Leaf Type Semi elliptical Longitudinally Mounted Rear Spring Mounting Front Fixed Compressed Rubber Bushing Rear Compression Shackle TORQUES LBS FT Rear Shock Absorber Upp...

Page 13: ...talled 10 16 Thrust Washer Thickness Inches Side Gears 0 030 0 032 Pinion Gears 0 030 0 032 Pinion Adjusting Shim Thickness Available in 0 001 Inch Increments Inches 0 008 0 024 Rear Axle Gear Ratios...

Page 14: ...ear Shock Absorber to Rear Spring Clip Plate Assembly Nuts 15 25 Universal Joint Flange Axle End to Universal Joint Bearing Assembly Nuts 7 10 Drive Gear Attaching Cap Screws Rear Axle Shaft Bearing R...

Page 15: ...mum Clear ance Sector Shaft End Play Steering linkage Non Perceptible Disconnected Turning Dia Curb to Curb Sedan 39 3 Ft I Station Wagon 38 7 Ft Worm Bearing Pre load TORQUE WRENCH PULL SCALE Pull to...

Page 16: ...nk Slotted Nut 25 35 Sector Arm to Sector Shaft Assembly Nut 85 110 Spindle Connecting Rod and End Assembly to Idler ond Sector Arms Slotted Nut 25 35 Spindle Connecting Rod and End Assembly to Spindl...

Page 17: ...l Requirements Regu lar Compo Pressure Sea Level tl Cranking Speed 170 20 Allowa b le tolera nce between cylinders 10 psi Brake Horsepower Q Sp ecified Engine rpm 144 C I D Engine Only 90 4200 Torque...

Page 18: ...Temperatures 3Y2 35 55 MS SAE30 Above I 90 F SAE20 20W 200 F to 90 F SAEl 0 1 OW 200 F to _ 100 F SAE5W Below 10 F Change Normal Operation Miles 1st at 1 000 2nd at 4 000 and each 4 000 or 4 months th...

Page 19: ...sembled Sprocket Contact Face Runout T l R Ma imum 006 Valve lift Intake Theoretical E haust Theoretical lobe lift Intake New Intake Wear limit lobe lift 361 359 2405 2355 hhaust New 2395 hhaust Wear...

Page 20: ...gth Center to Center 144 C I D Engine _ _ _ 4 854 4 856 170 C I D Engine ___ _ _ 4 714 4 716 Twist Total Difference Maximum __ __ _ 012 Bend Total Difference Maximum _ __ _ ___ _ __ 004 Side Clearance...

Page 21: ...Length 1 275 1 277 Connecting Rod Journal Diameter Color Coded Red 2 1236 2 1240 Blue 2 1232 2 1236 Out of Round Maximum 0004 Out of Round Wear limit 0006 End Ploy Free 004 008 Wear Limit 012 Flywheel...

Page 22: ...r Limit 005 Surface Finish R M S 15 35 Main Bearing Bore Diameter Color Coded Tappet Bore Diameter Head Gasket Surface Red 2 4012 2 4016 Blue 2 4016 2 4020 875 876 Finish 002 in any 6 or 006 over all...

Page 23: ...0 Combustion Chamber Volume CC 144 C I D Engine 43 6 45 6 170 C I D Engine 49 4 51 4 EXHAU T VALVES Valve Stem To Guide Clearance New 0018 0035 Wear limit 0055 Diameter Standard 3090 3097 0 003 Oversi...

Page 24: ...e 1 462 1 472 170 C I D Engine 1 522 1 532 Seat Angle 45 nom Intake Valve Face Runout T I R Maximum _ _ 0015 Intake Valve Face Runout T I R Wear Limit 002 OIL PUMP ROTOR TYPE Relief Valve Spring Tensi...

Page 25: ...er Compression 0805 0815 Lower Compression 0805 0815 Oil 188 189 Pin Bore Diameter 9122 9125 PISTON PIN Diameter Standard 9120 9123 Length 3 010 3 030 To Piston Clearance Select Fit 0001 0003 To Conne...

Page 26: ...ut of Square Maximum 069 Pressure I Specified Length Lbs New 47 75 56 25 0 1 585 Used Wear Limit 40 New 112 122 il 1 222 Used WearLimit 101 VALVE TAPPET Diameter 8740 8745 To Tappet Bore Clearance New...

Page 27: ...Opened O F_High Temperature 200 FAN Typ e Standard Cross 4 Blade Outside Diameter 144 C I D Engine 14 170 C I D Engine 15 Blade Spacing 144 C I D Engine 76 _104 170 CloD Engine 76 104 Minimum Fan to R...

Page 28: ...3 18 Fan Belt Adjusting Bracket _ _ 15 18 Flywheel to Crankshaft _ _ 75 85 Flywheel Housing to Engine _ _ _ __ 40 50 Main Bearing Cap Bolts Oiled _ 65 75 Oil Pan Drain Plug _ 15 20 Oil Pan to Cylinder...

Page 29: ...pecification s are given in pounds foot U _Bolt Locknut Muffler Inlet Pipe to Engine Block Bracket _ _ _____ ___ _ _ ___ 3Y2 4Y2 Locknut Muffler Inlet Pipe to Engine Manifold _ 25 35 U _Bolt Locknut M...

Page 30: ...1 2 4 1 1645 1845 1840 2040 SHIFT POINTS APPROXIMATE AUTOMATIC SHIFT SPEEDS MPH SELECTOR LEVER AT 0 1 2 1 2 2 1 2 1 Minimum Thru Thru Closed Throttle Detent Detent Throttle 10 15 40 50 40 50 5 15 CON...

Page 31: ...ck nut to 35 40 Ibs ft Reverse Bond Ad just screw to 45 50 Ibs Adjustment in torque and bock off two turns lock jam nut to 15 18 Ibs ft Accelerator Pedal 4 inches above floor mot Height Adjustment Ant...

Page 32: ...Low Band Adjusting Screw Locknut 35 40 Low Servo Cover to Case Bolts 12 15 Low Servo Mfg Hole Plugs 10 15 Manual Lever Shaft to Case Nut 17 20 Oil Pan to Case Bolts 10 13 Oil Pressure Tube to Case Co...

Page 33: ...1 4 46 1 Type Dry Single Plate Drive Direct to Flywheel Pedal Suspension Pendant Type from Instrument Panel Bracket Clutch Pedal Free Travel Inches is l Is Total Travel Inches 6 6 12 Assist Spring Adi...

Page 34: ...t locknuts 12 15 Main Drive Gear Bearing Retainer to Case Bolts 12 15 Transmission Cover to Case Bolts 10 13 Transmission to Flywheel Housing Bolts 32 36 CLUTCH Clutch Pressure Plate to Flywheel Bolts...

Page 35: ...posable Replace at 12 000 miles or yeorly whichever occurs first Fuel Pump to Cylinder Block Torque Lbs Ft 12 15 FUEL lANK Fuel Tank Capacity 14 gal CARBURETOR AIR CLEANER Type Dry Type Replaceable Ce...

Page 36: ...rance Y12 Dashpot Clearance 120 150 Dashpot Identification Number 49 Stamped on flat of hex portion of mounting stud Idle Mixture Screw Initial Setting Open 1 1 Y2 turns Hot Engine Idle R P M Automati...

Page 37: ...5 000 ft alt Less Emission Reduction 60 60 With Emission Reduction 61 61 5 000 10 000 ft alt 59 59 10 000 15 000 ft alt 58 58 SPARK CONTROL VALVE NUMBER 144 cu in Engine 528 POWER VALVE DIAPHRAGM OPE...

Page 38: ...5 20 Power Valve Diaphragm Cover Screw 13 17 Flange Nuts 12 15 Lbs Ft Fuel Bowl to Main Body Screw 10 15 Fuel Inlet Fitting 75 100 Fuel Inlet Valve Seat 50 75 Main Jets 25 30 Pawer Jet and Main Well S...

Page 39: ...iginal Length 86 in Brush Spring Tension 32 40 oz W ear Limit Y2 in Pulley Pitch Diameter 2 70 in Number of Sheaves 1 Ratio 2 1 Belt Width in GENERATOR REGULATOR STAND ARD OPTIONAL R P O Amperes 25 30...

Page 40: ...IENT AIR TEMPERATURE AMBIENT TEMPERATURE VOLTAGE REGULATION SETTING VOLTS F 25 15 1 15 9 35 15 0 15 8 45 14 9 15 7 55 14 8 15 6 65 14 7 15 5 75 14 6 15 4 85 14 5 15 3 95 14 3 15 1 105 14 2 15 0 115 14...

Page 41: ...ive STARTER AND DRIVE Cranking iI Normal Engine Operating Temperature 110 130 Amperes Draw 105 Voltage Draw 9 5 Minimum Cranking No Load Test On Bench Free Run it 12 Volts Moximum Amperes 70 Type Driv...

Page 42: ...ondard and Automatic Min 2 B T D C Transmissions Ma x 10 B T D C Timing Mark Location Timing Pointer Cast Integral With Front Cover and Notch on Crankshaft Pulley Distributor Standard and Automatic Tr...

Page 43: ...2 1 Y2 78 800 3Y2 4Y2 1 30 1400 10 1 1Y2 3 45 1800 12Y2 14Y2 5 00 2000 123 4 143 4 5 35 Maximum Advance limit 153 4 Degrees VACUUM ADVANCE CHARACTERISTlCS AUTOMATIC TRANSMISSION 144 C I D ENGINE SET T...

Page 44: ...Y2 2Y2 43 1000 5y 6 4 92 1300 7Y2 S 1 50 1700 10 11Y 2 40 2000 11 12Y 3 00 Ma ximum Advance Limit 16Y2 Deg rees VACUUM ADVANCE CHARACTERISTICS AUTOMATIC TRANSMISSION 170 C I D ENGINE SET TEST S1 AND T...

Page 45: ...r Disc Fuse Electric W indow Regulotor 30 Amp Circuit Breaker Station Wagon Tailgate Control Circuit Motor Ground 13 5 Amp Circuit Breaker Air Cond itioning Hang On 3AG 15 Amp Fuse Unit Spotlamp SFE 7...

Page 46: ...W 4002 High Beam No 1 2 37 5 W 4001 Front Turn Signal and Parking 2 32 4 c P 1034 Rear Turn Signal Stop and Toil Sedan 2 32 4 c P 1034 Station Wagon 4 32 4 c P 1034 Bock Up Lamps Sedan 2 21 c P 1141 S...

Page 47: ...the lower 32 c P filaments are used for B U l amp illumination HORNS INSTRUMENTS STOP LIGHT SWITCH AND TURN INDICATOR Horn Current Draw at 12V Fuel and Temperature Gouges Average Voltage at Gouge Ter...

Page 48: ...im date transmission and axle ratio EXAMPLE First line Serial Number 1 H Model year J 1 11 S 800 001 Assembly Plant J Body Series Identification Engine Identification Consecutive Unit Number Second Li...

Page 49: ...ION CODE BODY NUMBER STYlE BODY TYPE 11 62A 2 Door Sedan 12 54A 4 Door Sedan 21 59A 2 Door Station Wagon 22 71A 4 Door Station Wagon ENGINE IDENTIFICATION CODE CU IN DISP CYLINDERS CARBURETOR LETTER S...

Page 50: ...Blue Metallic M30J 1367 J Signa l Red M30J 1232 M Sultana White M30J 1238 Q Sheffield Gray M etallic M 30J 1370 R Columbia Blue M etal lic M 30J 1371 S Green Frost M 30J 1373 W Regency Turquoise M et...

Page 51: ...lue 3 D B Cloth 08 Green Vinyl and Green 3 D B Cloth 09 White and Black Vinyl 10 White and Red Vinyl 11 White Vinyl and Blue Green B Cloth DAY AND MONTH OF YEAR CODE The number indicates the day of th...

Page 52: ...ATIO CODE MODEL AXlE CODE EN GINE AXLE TAG NO Sedan 3 50 J 144 C1 GG4001 K S W 3 50 J 144 C1 DD4001 S S W 4 00 4 144 C1 DD4001 T Sedan 3 20 5 170 C1 GG4001 L Sedan 3 50 J 170 C1 GG4001 M S W 3 50 J 17...

Page 53: ...ation Wagon 71 A 57 0 OVERALL WIDTH All Models 70 4 TREAD All Models Front 55 0 Rear 54 5 WHEELBASE All Models except Station Wagon 114 0 Stalion Wagon 109 5 WEIGHTS CURB pounds MODEL BODY TYPE FRONT...

Page 54: ...GHT DIFFERENTIAL LBS Radio 8 8 Heater 22 0 Comet Drive Transmission 55 5 Windshield Washer Wetl 3 7 Back Up lights 1 6 Podded Dash 2 4 Seat Belts front and rearl 4 4 TORQUE VALUES LBS FT All Hood Hing...

Page 55: ...nges light Engine Oil Support Arm Pivot Points light Engine O il lock Cylinder lock lubricant B5A 19587 A Front Seat Track lubriplate 8l l9586 A ENGINE OIL TEMPERATURE RANGE TYPE OF LUBRICANT CAPACITY...

Page 56: ...19582 SAE 80 Multi Standard Purpose Gear 2Y2 Pints Transmission Lubricant winter and summer Fuel Tank 14 Gals 8 7 Qts Cooling System Add 1 Qt with Heater Steering Gear Steering Gear 8 oz Lubricant As...

Page 57: ...t Pivots Tie Rods and Connecting Link Chassis Lubricant As Required Ball Studs 8 fittings I Clutch Release Equalizer Shaft Chassis Lubricant As Required and Ball 1 fit ting Universal Joints 8A 19585 B...

Page 58: ......

Page 59: ...xcept Sta Wag Taxi Police 2 50 Front Sta Wag Taxi Police 3 0 Rear 2 5 Thickness 1 95 Master Cylinder Bore Diameter Standard 1 0 Power 1 0 Pedal Free Play Standard 4 116 Not adjustable Power Pedal to b...

Page 60: ...er to Rear Brake Backing Plate 10 20 Front Wheel Backing Plate to Spindle lower Bolt 20 30 Master Cylinder to Clutch and Brake Pedal Support Bracket 12 18 Master Cylinder Push Rod to Brake Pedal Assem...

Page 61: ...Inches 60 Turning Angle Degrees Maximum Inner Wheel 39 Outer Wheel Angle of Inside Wheel when Outside Wheel Turns 20 Type of Component Parts MANUAL STEERING 24 _15 27 POWER STEERING 24 15 Bushings Thr...

Page 62: ...ndle 25 33 Lower Arm Ba ll Joint to Wheel Spindle 70 90 Lower Arm Bumper to Lower Arm 15 22 Shock Absorber Mounting Pin to Lower Arm 12 20 Shock Absorber Top Attaching Nut 15 25 Stabilizer Assemb ly a...

Page 63: ...Circle Diamete r 4Y2 TIRE Type low Pressure Tubeless Number of Ply 4 Size Passenger Cor Standard 7 50 x 14 Passenger Cor W ith Air Conditioning 8 00 x 14 Station Wagon Standa rd 8 00 x 14 Station Woga...

Page 64: ...sion Shackle Rear All Models Tension Shackle Spring Type Leaf Type Semi Elliptical Longitudinally Mounted Shock Absorber Type Telescopic Non Adjustable TORQUES Lbs Ft Rear Shock Absorber Lower Retaini...

Page 65: ...nout Inches 003 Max Side Gear Thrust Washer Thickness Inches 030 032 Bearing Adjusting Nuts 2 3 Notches Tight REAR AXLE GEAR RATIOS ENGINE cu IN STANDARD OVERDRIVE AUTOMATIC DISP TRANSMISSION TRANSMIS...

Page 66: ...54 TORQUES Lbs Ft Differential Bearing Adjusting Nut Lock Bolts 15 20 Differential Carrier to Rear Axle Housing Stud Nuts 30 40 Differential Side Bearing Cap Bolts 70 80 Pinion Retainer to Differentia...

Page 67: ...1 6 ft TORQUE VALUES Lbs Ft Idler Arm to Idler Arm Bracket Nut 50 60 Idler Arm to Connecting link Nut 50 60 Id ler Arm Bracket to Frame Bolts 25 35 Pitman Arm to Connecting link Nut 50 60 Pitman Arm t...

Page 68: ...to 6 Ibs in l TotoI Center l oa d Worm and Mesh 8 to 13 Ibs in lubricant Steering Gear B8A 19578 A r Capacity 11 Ounces Pump Type Belt Driven Roller Rotor Capacity Belt Driven Pump 3 4 Pints Specifie...

Page 69: ...Power Cylinder Mounting Bracket to Frome Bolts 25 30 Power Cylinder to Connecting l ink Nut 60 70 Power Cylinder to Mounting Bracket Bolts 18 24 Spindle Arm Rod to Connecting l ink Nut 45 55 Spindle...

Page 70: ...223 Mercury Super Economy V 8 292 Mercury Marauder 352 352 Mercury Marauder 390 390 Compression Ratio Mercury Super Economy Six 8 4 1 Mercury Super Economy V 8 8 8 1 Mercury Marauder 352 8 9 1 Mercury...

Page 71: ...ual Shift Transmission 500 525 Automatic Transmissions Drive Range 223 475 500 292 352 and 390 450 475 Engine Idle Manifold Vacuum Minimum Inches of Mercury Hg Specified Engine Neutral Idle rpm Sea Le...

Page 72: ...classification For Service MS Certified oils are described on the container by such phrases as meets excels exceeds or has proven superior in the test requirements test Sequences MS Service Tests Stan...

Page 73: ...e New 223 0 260 292 0 264 352 0 232 390 0 2316 Lobe Lift Intake Wea r Limit 223 0 255 292 0 259 352 0 227 390 0 2266 End Play New 223 and 292 0 001 0 007 352 and 390 Restrained End Play Wear Limit 352...

Page 74: ...0 019 352 and 390 Hydraulic Clearance Specified is that obtained at the Valve Stem Tip Hydraulic Tappet Collapsed 0 078 0 218 Sprocket or Gear Contact Face Runout T I R Max 223 292 and 390 0 002 352 0...

Page 75: ...es 0 0004 Bearing Bore Toper Max All Engines 0 0004 length Center to Center 223 6 258 6 262 292 6 320 6 324 352 6 538 6 542 390 6 486 6 490 Twist Total Difference Max All Engines 0 01 2 Bend Total Dif...

Page 76: ...352 and 390 0 0006 0 0026 To Crankshaft Actual Clearance Wear limit 223 0 0035 292 0 0034 352 0 0038 Wall Thickness Color Coded 223 Red 0 0614 0 0619 223 Blue 0 0618 0 0622 223 0 002 U S 0 0628 0 0633...

Page 77: ...004 292 352 and 390 ___ _________ ___ _ 0 003 Main Bearing lournal Out of Round New Max All Engines ___ ___ ___ __ ________ 0 004 Main Bearing lournal Out of Round Wear Limit All Engines __ __ ___ ___...

Page 78: ...Gear Contact Face Runout T l R Max 223 0 003 292 352 and 390 0 001 CRANKSHAFT MAIN BEARING COPPER LEAD To Crankshaft Actual Clearonce New 223 0 0006 0 0028 292 0 0006 0 0032 352 and 390 0 0006 0 0031...

Page 79: ...0536 Bore Out of Round New Max All Engines 0 001 Bore Out of Round Wear limit All Engines 0 003 Bore Taper New Max All Engines 0 00 1 Bore Taper Wear limit All Engi es 0 005 Main Bearing Bore Diamete...

Page 80: ...Runout T l R Max 223 352 and 390 0 010 292 0 005 Head Gasket Surface Flatness 223 0 003 in any 6 Inches or 0 007 overa ll 292 352 and 390 0 003 in any 6 Inches or 0 006 overall Head Gasket Surface Fin...

Page 81: ...XHAUST VALVE Stem to Guide C1earance New Max All Engines 0 0028 0 0042 Stem to Guide Clearance Wear Limit All Engines 0 0055 Stem Diameter 223 and 292 Standard 0 3398 0 3405 223 and 292 0 003 0 5 0 34...

Page 82: ...a Runout T I R Max All Engines 0 007 INTAKE VALVES Stem to Guide Clearance New Max All Engines 0 001 0 0024 Stem to Guide Clearance Wear Limit All Engines 0 0045 Stem Diameter 223 and 292 Standard 0 3...

Page 83: ...3 Driveshaft to Bearing Clearance 292 352 and 390 0 0015 0 0029 Relief Valve Clearance 292 352 and 390 0 0015 0 0029 Rotor Assembly End Clearance 292 352 and 390 0 00 11 0 0041 Outer Race to Housing R...

Page 84: ...4 0006 4 0012 390 Red _ ___ _ 4 0477 4 0483 390 Blue 4 0489 4 0495 390 0 003 0 5 _ 4 0501 4 0507 To Cylinder Bore Clearance Selective Fit New 223 and 292 _ 0 0008 0 0026 352 0 012 0 0030 390 0 0017 0...

Page 85: ...nd 292 0 002 0 5 0 9140 0 9143 352 and 390 Standard 0 9750 0 9753 352 and 390 0 00 1 0 5 0 9760 0 9763 352 and 390 0 992 0 5 0 9770 0 9773 length 223 and 292 3 0 10 3 030 352 and 390 3 156 3 170 To Pi...

Page 86: ...0 0940 Side Clearance Top 223 and 292 0 010 0 020 352 and 390 0 015 0 025 Side Clearance Bottom 223 0 0015 0 0035 292 352 and 390 0 0020 0 0040 Side Clearance Wear limit All Engines 0 006 Gap Width T...

Page 87: ...t 0 002 0 004 0 003 0 005 All Engines 0 006 lift Ratio 223 1 42 1 292 1 43 1 352 and 390 1 76 1 Rocker Arm Shaft Diameter 223 and 292 0 780 0 781 352 and 390 0 839 0 840 Rocker Arm Push Rod Runout T I...

Page 88: ...t 163 1 420 390 New 74 84 1 820 390 Wear limit 67 1 820 390 New 190 208 1 420 390 Wear Limit 171 1 420 Assembled Height Pod to Retainer 223 and 292 I y 1 25 32 352 and 390 1 13 16 1 27 32 VALVE TAPPET...

Page 89: ...or New 223 and 292 70 120 Lbs 352 and 390 100 130 Lbs Used 223 and 292 50 80 Lbs 352 and 390 80 1 10 Lbs Crankshaft and Power Steering Pump Pulley New I 00 150 Lbs Used 80 120 Lbs Air Conditioner Comp...

Page 90: ...TAT MAIN low Temperature All Engines Storts to O pen_oF 157 162 Fully Open_ oF 182 High Temperature All Engines Starts to O pen_ oF 175 _180 Fully Open_ oF 200 TORQUE VALUES NOTE All Specifications ar...

Page 91: ...Manifold to Cylinder Head 223 and 292 23 28 352 and 390 32 35 Oil Pump to Cylinder Block 223 30 35 292 12 15 352 23 28 390 12 15 Oil Pump Cover Plate 223 and 292 12 15 352 and 390 6 9 Oil Filter Adap...

Page 92: ...15 352 and 390 40 45 Rocker Arm Chamber Cover 223 352 and 390 4 7 292 2 0 2 5 Water Pump to Cylinder Block or Front Cover 223 352 and 390 23 28 292 12 15 Oil Pickup Tube to Oil Pump 223 35 and 390 12...

Page 93: ...Engines 10 13 Engine Front Support to Frame All Engines 40 45 Engine Front Support Insulator Bracket All Engines 50 60 Engine Front Support Insulator to Engine All Engines 35 40 Engine Rear Support R...

Page 94: ...any of those listed in the preceding tables the limits listed in the preceding tables prevail Size Inches 4 20 4 28 0 16 18 0 16 24 3fs 16 24 Torque Foot Pounds 6 9 6 9 12 15 15 18 23 28 30 35 Size I...

Page 95: ...ENGINE M 38...

Page 96: ...2 6 1 1570 1770 PAZ Z M O M 2 40 1 1 47 1 1 1 2 1 292 C I D 2V 1 5 2 I 1 1500 1700 PBM Z M O M 2 40 1 I 1 47 I Ll 2 1 352 C I D 2V 2 5 2 1 1 1600 1800 PCC A M D Dti 2 40 1 47 1 1 2 1 292 C I D 2V 1 4...

Page 97: ...Closed Vae Above 16 PGE A As Req Vacuum Belween 16 and 13 7 PCE B r Slal1 Vacuum Below 1 5 _ PCC A Slol1 Open as Required Approximale Values TRANSMISSION RANGE GEAR P N D l R N 1sl Rev D 1sl D l R Al...

Page 98: ...2 1 5 14 42 56 M O M DRIVE RANGE D 2 3 8 20 52 76 D 3 2 5 11 10 70 D 2 1 0 22 D 1 2 32 50 M D DI AND D2 RANGES DI 1 2 6 10 31 48 DI 2 3 11 25 50 74 D 3 2 47 69 D 3 1 6 9 0 38 D 2 1 6 9 0 38 D2 2 3 11...

Page 99: ...3 1 Below 16 27 D Mere O Matic 2 1 Not to Exceed 50 Two Speed TORQUES THREE SPEED Lbs Ft Upper to Lower Valve Body Pressure Gauge Tap Main Control to Case Oil Pan to Case Inhibitor Tap Breather Tube t...

Page 100: ...45 Conv Hsg to Case 35 45 Rear Servo to Case 40 50 Vacuum Diaphragm Assy to Case 20 30 Governor Cover to Body 20 30 Main Control Assy 20 30 Oil Press Reg Cover to Body 20 30 Front Servo ReI Piston to...

Page 101: ...ose Converter Stator Support to Front Pump Front Pump to Case Rear Pump to Case Extension to Case Breather Tube Clip to Extension Housing M anua l Control Shaft Lever to Case O uter Throttle Lever to...

Page 102: ...1 3rd Gear 1 00 1 1 00 1 1 00 1 Reverse 3 88 1 3 38 1 2 81 1 CLUTCH Type Dry Single Plate Drive Direct to Flywheel Pedal Suspension Pendant Type from Instrument Panel Bracket Clutch Pedal Free Travel...

Page 103: ...eel Housing 10 13 Flywheel Housing to Cylinder Block 40 50 Main Drive Gear Bearing Retainer to Case 10 13 Shift Cover to Case 10 13 Shift Levers to Shift Shafts 10 13 CLUTCH Brake and Clutch Pedal Piv...

Page 104: ...290 0 310 Minimum Booster Pump Vacuum Hg 500 Engine rpm Fuel Pump Static Pressure psi 500 Engine rpm 3 5 5 5 Min Fuel Pump Volume 1 Pint in Flow 500 Engine rpm 30 Seconds Fuel Tank C apacity Air Clean...

Page 105: ...Setting Allowable Tolerance l Sl Dashpot Clearance Idle Mixture Screw Initial Setting Open Engine Idle R P M Automatic Transmission Standard Transmission HOllEY SINGLE DOWNDRAFT 1 4 1 from roof of Ao...

Page 106: ...ission Reduction 5000 10 000 ft alt 10 000 15 000 ft alt Economizer Valve Assembly Identification Number Power System Manifold limits Hg Spark Control Valve Number Standard T f ansmission t Automatic...

Page 107: ...ing Dashpot Adjustment Dashpot Identifica tion Number HOLLEY DUAL DOWNDRAFT 1Y J2 1Ya 2 from the top surface of the main body to the top of the free end of the Aoat with the Aoat in the uppermost posi...

Page 108: ...the com Standard Transmission 1500 Automatic Transmission 1700 Thermostatic Choke Adjustment Standard Transmission Index on choke housing Automatic Transmission 2 notches lean from index on chake hou...

Page 109: ...sion Reduction With Emission Reduction 5 000 10 000 ft alt less Emission Reduction With Emission Reduction 10 000 15 000 ft alt less Emission Reductfon With Emission Reduction 352 Cu In Engine 0 5 000...

Page 110: ...lt less Emission Reduction With Emission Reduction Power Valve Identification 292 Cu In Engine 0 5 000 ft alt 5 000 10 000 ft alt 10 000 15 000 ft alt 352 Cu In Engine 0 5 000 ft alt Power System Mani...

Page 111: ...lowable Tolerance 1 1 32 FORO QUADR UPLE DOWNDRAFT 1Va 1Y16 Back secondary throttle lever stop screw out until secondary plates stick in throttle bores and there is a clearance of 009 between screw an...

Page 112: ...AfT 0 060 0 090 450 475 rpm in drive 1700 rpm with fast idle screw an high paint of the fast idle cam 2 notches lean from index on choke housing With choke plate closed and throttle plotes approximate...

Page 113: ...000 10 000 ft alt 10 000 15 000 ft alt Secondary Metering Jet Identification Number 0 5 000 ft alt 5 000 10 000 ft alt 10 000 15 000 ft alt Power Valve Identification Number 0 5 000 ft alt Power Syste...

Page 114: ...p Screw 15 20 Choke Plote Attoching Screws 7 10 Doshpot Assembly 30 40 Doshpot Operoting Lever Screw 15 20 Economizer Diophrogm Cover Screw 13 17 Flonge Nuts 12 15 Lbs Ft Fuel Bowl to Moin Body Screw...

Page 115: ...7 Choke Housing Deflector Shield 10 14 Choke Operating Lever Nut 13 17 Choke Plate Screws 6 10 Choke Rod Sea I Retainer Screw 10 14 Dashpot Lock Nut 8 12 Ibs ft Dashpot Mounting BracketScrew 35 40 Fas...

Page 116: ...Screws 6 10 Choke Rod Seal Retainer Screw 10 14 Dashpot Lock Nut 8 12 Ibs ft Dashpot Mounting Bracket Screw 35 40 Fast Idle Adiusting Lever Nut 30 35 Flange Nuts 12 15 Ibs ft Fuel Inlet Volve Seat 45...

Page 117: ...Grounded STANDARD All MODElS EXCEPT 352 OR 39D CU IN ENGINES WITH AUTO TRANSMISSIONS 12 55 66 1 270 1 290 5 5 13 8 9 Negative STANDARD MODElS WITH 352 OR 39D CU IN ENGINES WHEN EQUIPPED WITH AUTO TRAN...

Page 118: ...oll Torque 5 0 Volt 580 Amperes Maximum Free Run 12 Volts Maximum Amperes Type Drive Brushes Number Used Original Length Wear Limit Spring Tension Number of Teeth Pinion Ring Gear Ratio c 150 180 155...

Page 119: ...urrent 10 Volts Hot Brushes Number Used Original Length Brush Spring Tension 30 AMP STD EQUIPMENT All MODElS 15 30 450 1300 2525 1 0 1 5 2 0 86 32 40 oz 35 AMP All 8 Cyl WITH SElECT AIRE A I C 15 35 5...

Page 120: ...OR Cutout Relay Volts to Close Reverse Current ta Open Amperes Valtage Limiter Regulation 75 F Volts Current Limiter Regulation 75 F Amperes 2 90 1 2 25 1 Ya 12 0 12 8 6 9 14 6 15 4 28 32 2 90 2 2 25...

Page 121: ...Torque All Coil All Engines Amperes Draw at Engine Idle Amperes Draw Engine Stopped Primary Resistance 75 F Secondary Resistance 75 F Ignition Resistor W ire All Engines Resistance 75 F F 11 Y F 14 Y...

Page 122: ...sion Minimum Advance All Engines Standard and Automatic Transmissians Timing Mark Location All Engines Distributor 8 Cylinder Rotation Viewing from Top Ignition Firing Order 352 and 390 cu in Engines...

Page 123: ...y Microfarads Distributor 6 Cylinder Rotation Viewing from Top ignition Firing Order Contact Point Spocing Dwell Idle Breaker Arm Spring Tension Shaft End Ploy Removed from Engine _ Condenser Capacity...

Page 124: ...UTOR VACUUM INCHES Of MERCURY 600 42 800 1 08 1000 1 70 1200 2 38 _ 1600 4 10 2000 5 63 223 CU IN ENGINE Std Trans 450 38 650 79 1100 2 85 1400 4 33 3 1800 5 99 I ADVANCE DEGREES 0 1 31 12 4Y2 6 4 7 4...

Page 125: ...lor Rpm Advance Delrees 500 0 800 1 4 2 4 1300 5 6 4 2000 10 4 11 Limited to Max of 18 I Adjust Test Stand to 0 300 RPM VACUUM ADVANCE Inches 01 Mercury HI Advance Delrees 7 0 1 12Y2 5 8 16 8 11 20 9Y...

Page 126: ...VACUUM ADVANCE Distributor Rpm Advance Def rees Inches of Mertury HI Advance Def rees 300 0 5 0 1 500 3 4 1 3 4 10 5 8 1100 5 6 4 13Y2 8 11 2000 llY2 13 17 9Y2 12Y2 Limited to Mox of 18 Li mited to Mo...

Page 127: ...ADVANCE VACUUM ADVANCE Oistribulor Rpm AdYance O eirees Inches 01 Mercury HI Adunce Derrees 500 0 5 0 1 r 775 1 2 10 5 8 I 1250 5 6 4 13 12 8 11 2000 11 12 13 17 9 12 12 12 limited to Max of 18 limite...

Page 128: ...NGINE CENTRIFUGAl ADVANCE VACUUM ADVANCE Oistributor Rpm Advance Deirees Inches of Mercury Advance Oe rees 275 0 9 0 3 400 1 2 15 5 8 850 6 71 4 17 6 9 2000 10 121 4 I Adjust Test Stand to 0 200 RPM A...

Page 129: ...e Cigar Lighter Sulphur Disc Fuse or Reset Circuit Breaker Overdrive Solenoid 3 AG 15 or AGC 15 Fuse Windshield Washer Pump SFE 7 S Fuse Windshield Wiper Motor 12 Amp Circuit Breaker lOCATIOH Lighting...

Page 130: ...ws 15 Amp Circuit Breaker Rear Quarter Windows 15 Amp Circuit Breaker Tailgate Window 13 5 Amp Circuit Breaker Power Seat Motor 30 Amp Circuit Breaker Convertible Top Motor 30 Amp Circuit Breoker LOCA...

Page 131: ...Turn Signal Stop Tail Passenger Car Station Wagon Back Up Passenger Car Station Wagon Luggage Compartment NUMBER OF BULBS USED 2 2 2 1 4 2 _ 2 2 1 CANDLE POWER OR WATTAGE 50 37 5 W 37 5 W 32 4 CP 30 W...

Page 132: ...Beam Indicator Oil Pressure Indicator Generator Charge Indicator Parking Brake Warning Turn Signal r Instrument Panel Illumination Speedometer NUMBER OF BULBS USED 2 1 1 1 1 1 1 1 2 2 CANDLE POWER DR...

Page 133: ...Gauge 1 Temperoture 1 Heater Control 1 r Clock 1 Vanity Mirror 1 Ash Receptacle 1 Radio Dial 1 Air Conditioning Seleclaire 1 Polaraire 1 CANDLE POWER OR WATTAGE 2 c P 2 c P 2 c P 2 c P 2 c P 2 c P 2...

Page 134: ...le by serial number bady type color trim date transmission and axle ratio EXAMPLE 1 W 62 X 500 001 Model year J Assembly Planto o First line Body Series Identifocation o Engine Identifocation Consecut...

Page 135: ...NUMBER STYlE 41 64A Meteor 600 2 000r Sedan 42 58A Meteor 600 4 000r Sedan 5 1 62A Meteor 800 2 0aor Sedon 52 54A Meteor 800 4 000r Sedon 54 75A Meteor 800 4 000r Hardtop 57 65A Me teor 800 2 000r Ha...

Page 136: ...and the second letter the upper color The following chart identifies the basic colors by code letter name and manufacturing specification numbers BODY COLOR COLOR M SPEC NO coor A Presidential Block...

Page 137: ...Metallic Vinyl and Dark Turquoise Shadow Weave Cloth 10 Medium Green Metallic Vinyl and Dark Green Shadow Weave Cloth 11 Medium Blue Metallic Vinyl 12 White and Black Vinyl 13 White and Red Vinyl 14 W...

Page 138: ...Rib Morocco Vinyl Pol ice and Taxi 44 Green Rib Morocco Vinyl Police and Taxi 45 Red Rib Morocco Vinyl Pol ice and Taxi DATE IDENTIFICATION The date code on the patent plate indicates the month and da...

Page 139: ...Range 223CID 1V Two Speed 3 PBR C Automatic Single Range 292CID 2V Two Speed 3 PBS E Automatic Single Range 352CID 2V Two Speed 4 PCC A Automatic Dual Range 292C1D 2V Three Speed 4 PCD A Automatic Dua...

Page 140: ...2 3 89 1 9 3 70 1 3 3 10 1 A 3 56 1 locking 4 3 78 1 B 3 89 1 locking 6 3 22 1 C 3 10 1 locking DIMENSIONS AND WEIGHTS OVERAll lENGTH INCLUDING BUMPER iNCHES All Models Except Station Wagon 214 6 Stat...

Page 141: ...A Auto 2 Spd 2001 1816 65B Std 2019 1849 65B Auto 2 Spd 2029 1850 71A Std 2047 2226 71A Auto 2 Spd 2057 2227 71B Std 2052 2237 71B Auto 2 Spd 2062 2238 75A Std 2049 1890 75A Auto 2 Spd 2059 1891 75B S...

Page 142: ...TRANS fRONT REAR TOTAL 292 2V to 223 1V 66 32 98 292 2V to 352 2V 50 3 53 292 2V to 390 4V 54 4 58 TRANSMISSIONS Overdrive 223 1 V 22 6 28 292 2V 21 6 27 352 2V 37 11 48 390 4V 37 11 48 Auto Trans Si...

Page 143: ...20 0 Gal 24 144 120 Heater 25 7 32 Luggage Rock 5 23 28 Mirror Outside Rear View I 0 I Mirror and Spotlight 3 2 5 Power Brakes 7 I 8 Power Steering 28 0 28 Radio Push Button 6 3 9 Remote Control Deck...

Page 144: ...ant Rear Axle Housing Refill Capacity For Changing lube Due to Tempera ture Requirements 4Y2 Pts Apprax For Tem perature Above 25 F Rear Axle lubricant COAZ 195S0 A SAE 90 For Sustained Temperatures B...

Page 145: ...city 223 C I D Engine 5 Quarts Including Oil Filter 292 352 and 390 C I D Engines 6 Quarts Including O il Filter TEMPERATURE RANGE VISCOSITY 70 F and Above SAE 30 or lOW 30 32 F to 70 F SAE 20 20W or...

Page 146: ......

Page 147: ...ylinder Bore l a Hydraulic line Diameter V 6 Brake l ining length Primary 9 39 Secondary 12 21 Width 3 00 Thickness Primary 225 Secondary 287 Wheel Cylinder Bore Front 1 2 Rear Yl6 Pedal Full Travel 4...

Page 148: ...ing Angle Maximum Inner Wheel 0 o 0 34 30 Outer Wheel 0 0 26 06 Angle of Outside Wheel Whe n Inside Wheel is at 20 0 0 17 48 Turning Circle Curb to Curb Feet Outside of Tire 0 0 0 0 45 7 Wheel Alignme...

Page 149: ...Bumper 1o Drag Strut 22 28 Shock Absorbers to lower Suspension Arm 22 28 Shock Absorber to Shock Brocket Stud 40 55 Shock Absorber Brockel 10 No 2 Crossmember 22 28 Stabilizer Bar 10 lower Suspension...

Page 150: ...m Width 6 inches Mounting Provisions 5 Stud Bolts Mounting Bolt Circle Diameter 5 inches Wheel Nut Torque 75 100 Ibs ft Tires Type Low Pressure Tubeless Number of Ply Standard 4 Inflation Pressure All...

Page 151: ...on Bearings Tapered Roller Bearing Preload Shims Backlash Maximum 003 008 Ring Gear Runout Ma ximum 006 Pinion Bearing Adjustment Lbs In l Without Seal Old Bearings 8 12 Without Seal New Bearings 18 2...

Page 152: ...Roller Bearing Contact with Transmission Output Shaft DRIVELINE ANGLE Driveline angle is controlled as in the 1960 Models by the use of wedges The installation angle is measured as described in the 1...

Page 153: ...umper Bracket to Side Rail 10 13 Differential Bumper Bracket to Differential Carrier 22 2 8 Rear Shock Absorber to Crossmember 30 40 Rear Shock Absorber to Axle 30 40 Crossmember to Side Rails 35 45 R...

Page 154: ...rough a 30 Arc Either Side of High Point lbs In 3 6 Sector Shaft Mesh Same Measurement Method as Worm Bearing Pre load lbs In Greater than Warm Pre load 7 10 Thrust Screw to Sector Slot Clearance Maxi...

Page 155: ...STEERING Steering Connecting link to Ball Studs 40 55 Steering Spindle Arm to Ball Studs 40 55 Steering Wheel Nut 20 35 Idler Arm Bracket to Frame 22 28 Stake nut after tightening L 10...

Page 156: ...4 2 6 3 7 8 Bore 4 30 Stroke 3 70 Piston Displacement Cu In 430 Compression Ratio Standard 10 0 1 Fuel Requirement Premium Compression Pressure at Sea l evel and Normal Cranking Speed P S I 180 20 Com...

Page 157: ...echnical Committee B and published in the SAE Handbook 1960 Edition describing minimum requirements for API 011 classification For Service MS Certified oils are described on the container by such phra...

Page 158: ...loses 68 A B D C 0 005 Exhaust Opens 63 B B D C 0 002 Closes 27 A T D C 0 005 Sprocket or Gear Contact face Runout T I R Maximum 0 004 Chain Deflection Maximum Measured fram a Straight line Position O...

Page 159: ...Bearing Bore must be parallel and in the same vertical plane within the specified totoI difference at ends of eight 8 inches long bar measured four 4 inches on each side of rod Side Clearance Assemble...

Page 160: ...al length 1 124 1 126 Bearing Journal Thrust Face Finish R M S Maximum Front 35 Rear 25 Main Bearing Journal Thrust Face Runout T LR Maximum 0 001 Main and Rod Bearing Journal Finish R M S Maximum 12...

Page 161: ...ll Thickness Standard Bore 0 170 Bore Out of Round Maximum New Bore 0 001 Bore Out of Round Wear limit 0 003 Bore Taper Maximum New Bore 0 001 Bore Taper Wear limit 0 005 Bore Surface Finish RMS 15 35...

Page 162: ...Intake 0 070 0 090 Exhaust 0 070 0 090 Valve Seat Angle Degrees Intake 45 Exhaust 45 Valve Seat Runout T I R Maximum 0 002 Valve Seat Runout T I R Wear limit 0 0025 EXHAUST VALVE Stem to Guide Clearan...

Page 163: ...872 0 030 Oversize 0 4012 0 4022 Head Diameter 1 955 1 970 Seat Angle Prior to Lapping In Degrees 44 Face Runout T I R Maximum 0 0015 Wear Limit 0 0025 INTAKE AND EXHAUST VALVE SPRING Free Length Appr...

Page 164: ...Measured At Center of Skirt Standard Color Coded Red 4 2977 4 2983 Standard Color Coded Blue 4 2989 4 2995 0 003 Oversize 4 3001 4 3007 To Cylinder Bore Clearance Selective Fit 0 0017 0 0035 To Cylin...

Page 165: ...PULL LBS INCHES PULL LBS INCHES PULL LBS INCHES 12 12 12 0 0008 12 11 11 11 0 001 11 0 0028 10 10 10 0 0013 10 0 0031 9 9 0 0008 9 0 0014 9 0 0033 8 8 0 0012 8 0 0017 8 0 0035 7 0 0007 7 0 0014 7 0 00...

Page 166: ...nimum Torque Required to Fully Seat Pin lbs Ft 20 PISTON RING COMPRESSION Width Upper 0 0774 0 0781 lower 0 093 0 094 Side Clearance Upper 0 0014 0 0031 lower 0 001 0 003 Side Clearance Upper and lowe...

Page 167: ...ion to Rocker Shaft Support Notch on Shaft Facing Downward Pushrod Runout T I R Maximum 0 025 Rocker Arm to Valve Clearance Clearance specified is that obtained at the valve stem tip with hydraulic ta...

Page 168: ...Conditioner Equipped 18 25 Minimum fan to Radiator Clearance fan to Upper Shroud With Air Conditioner 75 fan to Core Standard 1 0 With Air Conditioner 1 50 RADIATOR Type Cellular Tubula r Fins a a 11...

Page 169: ...105 0 115 COOLING SYSTEM THERMOSTATS Opening Temperature Low Temperature O F 157 162 Fully Opened Low Temperature OF 182 Opening Temperature High Temperature Standard n 175 180 Fully Opened High Tempe...

Page 170: ...r Block 9 13 Flywheel to Cronkshoft 75 85 Exhoust Monifold to Cylinder Heod 15 21 Intoke Monifold to Cylinder Heod 18 21 Oil Pump to Cylinder Block 23 28 Oil Pump Cover Plote Lbs In 90 100 Oil Filter...

Page 171: ...lateral Restridor Bracket to Transmission 40 50 Engine lateral Restridor Bracket to Frame 13 18 Engine lateral Restrictor Rod Compression Nut 13 18 EXHAUST SYSTEM Resonator Assembly to Hanger to Brack...

Page 172: ...ENGINE COOLING AND EXHAUST THREAD TYPE TORQUE COARSE FINE LBS FT 1 4 20 1 4 28 5 7 5 16 1 8 5 16 24 10 13 16 24 22 28 7 16 14 7 16 20 34 42 Y z 13 2 20 50 65 11 18 65 80 L 27...

Page 173: ...onverter Stoll Ratio 2 1 1 Engine Stoll Speed R P M 1600 1800 Hydraulic line Pressures Rev 1 84 1 1 84 1 ENGINE TRANSMISSION LINE PRESSURE P S I RPM THROTTLE RANGE GEAR MINIMUM MAXIMUM Idle C1osed Vae...

Page 174: ...01 2 1 02 2 3 02 3 2 DRIVE TO LOW RANGE RANGE 01 02 01 02 MPH MINIMUM THROTTLE 8 11 11 25 7 9 11 25 7 11 SHIFT 3 2 3 1 MPH FULL TH ROTTlE 40 50 65 77 65 77 MPH FORCED DOWNSHIFT 62 72 21 32 21 32 62 7...

Page 175: ...using Converter Housing to Case NAME Bolt 1 4 20 x 2Y2 Hex Hd Plug Ya 27 Dry Seal Toper Thd Balt 1 4 20 x 1 Hex Hd Bolt o t6 18 x Hex Hd Plug Ys 27 Headless Socket Plug Ya 27 Dry Seal Taper Thd Nut o...

Page 176: ...erweight L ____ _ r NAME Screw 10 24 VB Flat Hd Screw W Assy 1 0 24 6 Fill Hd Screw W Assy 1 0 24 1 31 Pan Hd Screw W Assy 1 0 24 44 Pan Hd J Screw W Assy 10 24 Pan Hd Screw W Assy 1 0 24 FiJI Hd Scre...

Page 177: ...M Engine 6 Eccentric Total lift _ 0 234 0 260 Push Rod Length 4 871 4 881 Diameter 0 374 0 376 Clearance To Bearing 0 002 0 006 CARBURETOR Type Dual Down Draft Venturi Size Diameter 1 2 Float Setting...

Page 178: ...am 0 020 On the Vehicle R P M in Drive Range id le adjustment screw on the first lowest step of fast idle cam 600 650 Metering Rods Identiflcation Ft Alt 0 5 000 Wire Diameter 0 026 5 000 10 000 Wire...

Page 179: ...crew 3 6 Choke Housing Cover Attaching Screw 15 20 Air Horn Attaching Screw and Washer Assembly 25 30 Fast Idle Cam Attaching Screw lbs Ft 4 5 Metering Rod Jet 30 40 Throttle Plate Attaching Screw 8 1...

Page 180: ...GENERATOR Type Shunt Rating Amps 40 Watts 600 Volts 15 Field Current 10 Volts Amps 1 5 2 0 Field Coil Resistance Ohms 5 8 6 2 Commutator Segments 28 Field Coil Color Code Green Commutator Mica Thickn...

Page 181: ...9500 Type Drive Positive Engagement Brushes Number Used 4 Original length Inches 0 46 0 48 Wear limit Inches 0 25 Spring Tension Ounces 42 53 Number of Teeth Starter Drive 9 GENERATOR REGULATOR Type 3...

Page 182: ...ming BTDC Degrees Minimum Normal 2 6 Maximum 10 DISTRIBUTOR Type Combination Centrifugal and Vacuum Rotation From Top Counterclockwise Contael Spacing Inches 0 014 0 016 Dwell Angle at Idle Degrees 26...

Page 183: ...CTRICAL DISTRIBUTOR VACUUM ADVANCE DISTRIBUTOR VACUUM INCHES ADVANCE R P M OF MERCURY DEGREES 1000 7 Y2 3Y2 1000 12 6 9 f 1000 16 8Y2 11Y2 t 1000 18 9Y2 12Y2 Adjust Test Stand to 0 1000 R P M and 0 Va...

Page 184: ...and A C Convertible Top Power Circuit Control Circuit Ground Circuit Top Lock Motor Bock Ponel Motor Deck Lid lock Motor I Additional information on following pages RATING 18 Amp 12 Amp 30 Amp 10 Amp...

Page 185: ...top of door on Current limiter Relay By pass window rear Switch Assy up stop bracket Door Pillar Switch In the door latch Window Actuator Striker striker plate Switch Assy Armature Relay On relay pane...

Page 186: ...Center of Deck lid Deck lock motor ground Deck lock Motor Center of Deck lid Operates deck lid lock screws Top Deck Motor and Pump Right Quarter Ope rates top and deck lid Panel Upper Bock Panel Motor...

Page 187: ...of top lock circuit Part of top unlock circuit Upper Back Panel Retract Limit Switch L 42 Actuated by bracket on upper back panel hinge mounting plate Part of upper back panel re tract circuit Part of...

Page 188: ...of top erect circuit Top Down limit Switch Actuated by right rear sid e rail Part of top retract circuit Part of deck lid close circuit and deck lid lock circuit in the top retract cycle Part of deck...

Page 189: ...r Support Right Side Inboard Top Up Relay Relay Panel Actuates top deck motor Right Quarter BaHam Row Top Down Relay Relay Panel Actuates top deck motor Right Quarter Top Row Deck Close Relay Relay Pa...

Page 190: ...ter Bottom Row Deck lid Solenoid Valve Right Quarter Controls hydraulic fluid Rear of Top Deck pressure to deck lid Motor and Pump Top Solenoid Valves 2 Right Quarter Controls hydraulic fluid Forward...

Page 191: ...oor R Rear Door Radio I RATING AGW 4 Amp SFE 14 Amp SFE 7 5 Amp SFE 7 5 Amp SFE 14 Amp lAG2 or AGA2 SFE 7 5Amp Sulphur Disc or Re Set Circuit Breaker 3AG 15 or AGC 15 3AG 15 or AGC 15 SFE 7 5 Amp LOCA...

Page 192: ...ing 2 32 4 c P 1034 Rear Turn Signal Stop and Tail 2 32 4 c P 1034 Back Up 2 21 c P 114 1 I Rear license Plate 1 4 c P 67 luggage Campartment 1 6 c P 89 Courtesy 2 6 CP 89 Dome 2 6 c P 89 Glove Compar...

Page 193: ...rning 1 2 CP 57 Instrument Panel Illumination Clock 2 2 6 CP 1816 Speedometer 4 2 CP 57 Fuel Tempera ture Gauge 2 2 6 CP 18 16 Transmission Selector Dial 1 1 5 c p_ 1445 Radio Dial 1 1 9 CP 1893 Ash R...

Page 194: ...codes which identify the vehicle by serial number body type color trim and date EXAMPLE First line 1 Y 82 H 400001 Model Year I I Assembly Plant Body Series Identificationl Engine Identificotionl Con...

Page 195: ...they may be added to curb weights ADDITIONAL WEIGHT ITEM FRONT REAR TOTAL 4 Dr Sedan 2811 2304 5115 Convertible 2873 2530 5403 Air Conditioning 103 0 103 6 W ay Power Seat 12 8 20 Directed Power Diffe...

Page 196: ...IDENTIFICATION The Code letter Y identifies the Wixom Assembly Plant BODY SERIES IDENTIFICATION CODE BODY BODY TYPE NUMBER STYLE 82 53A 4 Door Sedan 86 74A 4 Door Convertible ENGINE IDENTIFICATION CO...

Page 197: ...rystal Green Metallic M M30J 1238 Sultana White N M30J 921 Platinum I M30J 1426 Green Velvet Metallic p M30J 1370 Executive Gray Me tallic Q M30J 1371 Sheffield Gray Metallic R M30J 1372 Columbia Blue...

Page 198: ...Metallic Leather and Medium Green Larkspur Cloth 26 Black Leather and Black Larkspur Cloth 27 Medium Turquoise Metallic Leather and Medium Turquoise Larkspur Cloth 29 Medium Rose Metallic Leather and...

Page 199: ...anuary G July B February H August C March J September D April K October E May L November F June M December TRANSMISSION IDENTIFICATION All lincoln Continentals ore equipped with a Twin Ronge Turbo Dri...

Page 200: ...published in the SAE Handbook 1960 Edition describing minimum requirements for API oil classification For Service MS Certified oils are described on the container by such phrases as meets excels or ha...

Page 201: ...or Oil LUBRICANT COlY 19A508 B Cl AZ 19582 A Cl AZ 19582 A B7A 19542 B7A 19542 8l 19585 A Cl AZ 19590 A Cl VV 19B545 Chassis lubricant Cam lubricant lOW Engine O il 10W Engine O il Freon 12 Suniso 5G...

Page 202: ...CONVERSION TABLES T CA OB NL v E S...

Page 203: ...6250 9 1406 41 6406 5 10 1563 21 42 6563 11 1719 43 6719 3 6 12 1875 11 22 44 6875 13 2031 45 7031 7 14 2188 23 46 7188 15 2344 47 7344 2 4 8 16 2500 6 12 24 48 7500 17 2656 49 7656 9 18 2813 25 50 78...

Page 204: ...1 liters 4 546 Gallons U S dry Cubic inches 268 8 Cubic feet I556 U S gals liquid I 164 liters 4 405 Gallons U S liquid Cubic inches 231 Cubic feet 13368 Liters 3 7853 Imperial gallons 83268 Liquid ou...

Page 205: ...s of mercury 2 0361 Feet of water 2 3066 Atmospheres 06805 Kilogm per sq m 703 07 Kilogm per sq cm 07036 ENGLISH METRIC EQUIVALENTS lENGTH WEIGHT 1 centimeter 0 3937 inches 2 54 centimeters 1 inch 0 3...

Page 206: ...FORM NO MO 9937 61...

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Ford 1961 Comet, Service Specifications Handbook

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