Follett HCC1400A Operation And Service Manual Download Page 1

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HCC1400A, HCC1400W Icemakers

801 Church Lane • Easton, PA 18040, USA
Toll free (800) 523-9361 • (610) 252-7301
Fax (610) 250-0696 • www.follettice.com

Following installation, please forward this manual

to the appropriate operations person.

Operation and Service Manual

After Serial Number C20000

Order parts online
www.follettice.com

00171587R01

Summary of Contents for HCC1400A

Page 1: ...Toll free 800 523 9361 610 252 7301 Fax 610 250 0696 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Service Manual After Serial...

Page 2: ...must be returned in Follett packaging If the packaging has been damaged or discarded Follett will forward at the customer s expense new packaging Note Return freight charges are the responsibility of...

Page 3: ...ication Compressor refrigerant solenoid output Wiring diagram Compressor data Gearmotor data Resistance of windings Mechanical system Evaporator disassembly Evaporator reassembly Refrigeration system...

Page 4: ...ntained W Water cooled self contained R Air cooled remote condensing unit N Air cooled no condensing unit for connection to parallel rack system A V S C 1400 HC HC Horizon Chewblet HM Horizon MINI Che...

Page 5: ...C max 45 F 7 C min Water pressure potable 70 psi max 483 kPa 10 psi min 69 kPa Note Water cooled condenser pressure 150 psi 1034 kPa Heat rejection Air cooled rejects 16 000 BTU hr to air Water coole...

Page 6: ...AM P ACITY MAX BRANCH CIRCUIT FUSE SIZ E DESIGN PRESSURE HIGH SIDE Stock Module Identification Plat e FULLLOAD AMP S REFRIGERANT Module No Product Service No MODEL CORPOR ATIO N SERIAL NO VOLTS AMPS...

Page 7: ...alent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air cooled icemakers to ensure optimal performance 2 When reinstal...

Page 8: ...I WATER light comes on Fig 2 Note Do not use bleach to sanitize or clean the icemaker HI WATER Fig 2 12 Fig 3 LO WATER N A E L C Fig 4 3 Replace cover on cleaning cup Wait until machine restarts Machi...

Page 9: ...I SANITIZER Fill until HI WATER light comes on Fig 5 Note Do not use bleach to sanitize or clean the icemaker 6 Replace cover on cleaning cup Wait until machine restarts Machine will sanitize then flu...

Page 10: ...ng disposable food service grade gloves insert dry Sani Sponge kit part 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II sanitizer solution Push both Sani Sponges down ice transport tube wi...

Page 11: ...power switch ON Ice pushes Sani Sponges through tube Fig 11 12 Place a sanitary 2 gallon or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes Collect 5 5 lbs of ice f...

Page 12: ...ion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electrical...

Page 13: ...ivation During normal operation the water level rises and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal Low sensor is expos...

Page 14: ...ion and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time...

Page 15: ...lenoid is energized If water is not detected at the normal low sensor within 120 seconds a soft error will occur The machine will shut down but the water feed solenoid will remain energized Should wat...

Page 16: ...R CPU G HI WATER R SWITCH RESET 1 230Vac SIGNAL RETURN 2 J3 GRAY GRAY PAIR HI PRESS HIGH PRESSURE OPENS EXCESS P 2 PE OPEN 425 PSI CLOSE 295 PSI K1 C NO L1 J7 J4 J5 MOTOR FAN J17 J18 J2 BRN BLU 1 2 3...

Page 17: ...36A Water cooled Condenser water temp 50 F 10 C 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 9 09A 9 14A 9 06A 9 15A 9 39A Locked rotor amps 96 8 Gearmotor data Brother Gearmotor current 2 8A nominal Lock...

Page 18: ...screw and remove stream divider as shown 3 Unplug and remove gearmotor as shown 4 Remove all traces of petrol gel from the auger shaft Fig 13 Fig 14 Fig 15 5 Unscrew and disconnect transport tube from...

Page 19: ...Fig 16 8 Loosen nut on V band clamp and remove 9 Remove V band clamp from front of evaporator 10 Remove main housing as shown Fig 17 11 Remove and discard mating ring and seal 12 Carefully remove aug...

Page 20: ...iquid soap in the area shown and slip on seal and spring Note Do not touch the sealing surfaces Use cardboard disk to install Fig 20 5 Reinstall main housing as shown Fig 18 Evaporator reassembly 1 Re...

Page 21: ...erly seated between gearmotor and main housing as shown 16 Firmly tighten four gearmotor bolts in place 17 Insert a bolt into the auger shaft and finger tighten removed for clarity Note Shuttle housin...

Page 22: ...asher Apply petrol gel Fig 26 21 Lubricate body of stream divider with petrol gel and reinstall 22 Plug gearmotor power cord into electrical box Fig 24 18 Using a wrench rotate the shaft clockwise to...

Page 23: ...n system diagram Air cooled condensers air 50 F 10 C 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure psig discharge suction 190 25 217 29 241 29 276 32 317 36 358 39 Water cooled condenser...

Page 24: ...factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this period...

Page 25: ...the flag is down out of the sensor When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up into the sensor shutting the machine off The sh...

Page 26: ...TIME DELAY CLEANING SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER CPU LO WATER POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER CPU LO WATER POWE...

Page 27: ...ble causes Corrective actions POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLEANING SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER CPU LO WATER POWER LOW BIN AUGER ON REFRIG ON PURGE TIME DELAY CLE...

Page 28: ...ent parts Evaporator assembly Order parts online www follettice com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21...

Page 29: ...130674 21 Gasket sanitizer 00124032 22 Cap sanitizer includes 00124032 00130880 23 Tubing water 3 8 OD 502719 24 Tubing water 1 4 OD 502079 25 Hardware mounting evaporator cap 00130989 26 Solenoid wat...

Page 30: ...Air cooled assembly 12 11 6 6 4 1 2 3 9 13 8 10 7 30 Order parts online www follettice com...

Page 31: ...00156035 5 Cut out high pressure safety 00117077 6 Insulation bulb TXV 00106534 7 Drier 00134593 8 Valve expansion thermal includes 502830 and 00106534 00136317 9 Insulation TXV 502830 10 Hardware eva...

Page 32: ...32 Water cooled assembly 6 11 12 13 13 10 6 17 18 1 3 4 2 8 7 9 15 16 15 12 14 11 5 Order parts online www follettice com...

Page 33: ...ulb TXV 00106534 8 Drier 00134593 8 Valve expansion thermal includes 502830 and 00106534 00130997 9 Insulation TXV 502830 10 Condenser w c 00129502 11 Elbow water 90 00129478 12 Valve shut off water 5...

Page 34: ...34 Electrical box 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www follettice com...

Page 35: ...lamp run capacitor 00133603 6 Relay compressor starting includes wire harness 00161810 7 Contactor 00917195 8 Capacitor compressor starting 00133504 9 Cap capacitor 00133587 10 Bracket capacitor 20762...

Page 36: ...36 Integration kit top mount and Satellite fill Order parts online www follettice com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 Top mount configuration Satellite fill configuration...

Page 37: ...6m 00171298 10 Insulation transport tube 501176 11 Insulation elbow 00168922 12 Insulation actuator 00168930 13 Ice transport tube top mount 30 762mm 00171306 Not shown Integration kit top mount 0017...

Page 38: ...s ton Pen nsy lvan ia U FUL L LOA D AM PS FUL L LOA D AM PS MAX BRAN CH CIRC UIT FUSE SIZE MAX BRAN CH CIRC UIT FUSE SIZE MIN BRAN CH CIRC UIT AMPA CITY MIN BRAN CH CIRC UIT AMPA CITY DES IGN PRE SSU...

Page 39: ...udes 00144675 00171207 9 O ring 00144675 10 Bulkhead fitting 00171215 11 Nut 00145342 12 Hose clamp 500377 13 Power cord 240V 00134445 14 Louvered docking assembly includes 0123182 00137620 15 Clamp d...

Page 40: ...171587R01 10 09 801 Church Lane Easton PA 18040 USA Toll free 800 523 9361 610 252 7301 Fax 610 250 0696 www follettice com Chewblet is a registered trademark of Follett Corporation registered in the...

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