FMS EMGZ321 Series Operating Manual Download

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Operating Manual EMGZ321

Digital microprocessor controlled

Double Channel Tension Measuring Amplifier

Version 2.19

10/2015 NS

Firmware Version V2.11

(from S/N 11263xx)

This operation manual is also available in German.

Please contact your local FMS representative.

Diese Bedienungsanleitung ist auch in Deutsch erhältlich.

Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.

Summary of Contents for EMGZ321 Series

Page 1: ...S Firmware Version V2 11 from S N 11263xx This operation manual is also available in German Please contact your local FMS representative Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte...

Page 2: ...iption of the Operating Panel 15 5 2 Preparations for System Configuration 16 6 Operation 18 6 1 Operating the EMGZ321 over the Front Panel 18 6 2 Display Value Selection State 19 6 3 Offset Compensat...

Page 3: ...Operating Manual EMGZ 321 12 03 2020 3 9 Mechanical Dimensions 40 10 Trouble Shooting 42 11 Technical Specification 43 11 1 Technical Data 43 11 2 Input Output Configuration 43...

Page 4: ...imits neither during assembly nor operation To do so can be potentially harmful to persons or equipment in the event of a fault to the equipment 1 1 Description Conditions a Danger of health injury or...

Page 5: ...lt Installation instructions on the following pages must be followed strictly Local installation regulations are to preserve safety of electric equipment They are not taken into consideration by this...

Page 6: ...321 The electronic unit amplifies the mV signal of each force sensor independently This signal will be fed to the A D converter The microprocessor does then all application specific calculations such...

Page 7: ...along with a lot of other features creates a very powerful tension monitoring system The fundamental characteristics of the EMGZ321 remain its operation simplicity and reliability even under challengi...

Page 8: ...hernet network and the communication is via a web browser Ethernet explorer 7 or higher 2 3 EMG321 Sub Types EMGZ321 R S W W ACV The tension amplifier EMGZ321 series is available in three different ho...

Page 9: ...of nominal force 3 Draw the wiring diagram for your configuration ref to 3 5 Wiring the Amplifier 4 If required determine special parameters ref to 5 2 Parameterization for System Configuration 3 2 I...

Page 10: ...malfunctions Installation instructions on the following pages must strictly be followed Caution Local installation regulations are to preserve safety of electric equipment They are not taken into cons...

Page 11: ...the electronic unit is done with a 2x2x0 25 mm2 AWG 23 cable The wiring diagrams show how the wiring to the terminals of the electronic unit is done Fig 3 Wiring diagram EMGZ321 E321001e Caution Bad...

Page 12: ...Operating Manual EMGZ 321 12 03 2020 12 4 4 Screw Terminal Arrangement Fig 4 Screw terminal arrangement on processor board E321003e...

Page 13: ...ne twisted pair cable for signal and signal This signal cables must be separated from power lines Note Connecting the shield of the signal cable to the electronic unit and to the force sensor may caus...

Page 14: ...aph 7 7 Description Relay Parameter Group Hardware access via screw terminals see Fig 3 and 4 Signal Name Terminal Relay 1 1 7 Relay 1 2 8 Relay 2 1 9 Relay 2 2 10 4 8 Opening the Housing The amplifie...

Page 15: ...dure Enter Calibration Procedure To enter the Parameter Setting Mode press the key for longer than 3 sec The LED will light and the first parameter group will appear on the LCD display indicating that...

Page 16: ...the key for longer than 3 sec until you enter the Parametrisation State 2 The display shows Scroll the menu by pressing the key until you are in the parameter group System 3 Press The display shows 4...

Page 17: ...an however select another unit before the system is calibrated 1 Press to select the Parameter Unit 2 Press again The display starts flashing indicating that you can now change the unit parameter with...

Page 18: ...s that are displayed Offset Compensation Automatic procedure to offset the roller weight Calibration State Procedure to calculate the amplifier gain Parametrisation State Set or change parameters The...

Page 19: ...alibration The force measuring roller should not be loaded while the Offset Compensation is being done Continue with following steps 1 Press the key for longer than 3 sec until you enter the Calibrati...

Page 20: ...orce corresponding to the calibration weight The here determined values are stored in the parameter Gain and NomForce in the Amplifier Parameter Group Refer also to Fig 11 State diagram calibration pr...

Page 21: ...o perform the gain calculation in channel B 10 If you wish to store a second gain factor set e g for a different force measuring roller or for another wrap angle select with key Gain A2 and repeat the...

Page 22: ...Parameter setting can be performed via the front panel or via a web browser The Parametrisation State can only be accessed from the Operation State The EMGZ321 displays only the parameters that are r...

Page 23: ...as previously selected 7 4 Outputs Parameter Group In the Outputs Parameter Group all settings regarding the amplifier outputs output modes and filter can be entered 7 5 Description of Output Paramete...

Page 24: ...n Default Min Max 0 10V 10V 0 10V Output Tension LCD Out1 Ten LCD Out2 Ten Use This parameter determines the tension value at the maximum output Unit Parameter Range Selection Default Min Max N 1 0 1...

Page 25: ...sh light or alarm horn A relay function can only be assigned once to a relay output If a function is being used the function will not appear on the parameter selection Unit Parameter Range Selection D...

Page 26: ...14 LCD Limit 24 Use The relay output will be activated if the threshold value stored in this parameter Limit 1 is exceeded or falls below the value dependent from the setting in parameter LimCond Anal...

Page 27: ...nd other setting The password itself can t been changed It is always 3231 Unit Parameter Range Selection Default Min Max No Yes No Language LCD Language Use This parameter determines the displayed lan...

Page 28: ...splay The parameter Dis Filt stores the cut off frequency of the filter The lower the cut off frequency the more sluggish the display will be A correctly tuned filter will steady the value shown in th...

Page 29: ...efault Min Max 000 000 000 000 255 255 255 255 255 255 255 000 LAN Speed LCD LANSpeed Use LANSpeed determines the data speed of the tension controller to communicate with the receiver Switch Hub or PC...

Page 30: ...s Factory settings of your EMGZ321 tension controller can be re established either over the parameter setting menu see 7 8 System Parameter Group or by holding the two keys and at the same time while...

Page 31: ...A 10V 10V Max Tension at Output 1 Out1 Ten N 1 0 1 100 000 0 1000 0 Lowpass filter for Output 1 Out1Filt Hz 0 100 20 000 1 000 Output 2 Output value 2 Output 2 Ten A B Ten A B Ten A Ten B Ten A B Outp...

Page 32: ...of Relay 2 function Relay 2 Chk A Chk B Chk A B Chk A B Disable Chk IA BI Limit condition check Relay 2 LimCond24 Limit Limit Limit Limit value R2 Limit 2 N 1 0 1 200 000 0 100 0 1 The display shows...

Page 33: ...255 255 192 168 000 090 Subnet Mask Address Subnet 000 000 000 000 255 255 255 255 255 255 255 000 LAN Speed LANSpeed MBPS 10 100 100 Default Settings Default Not set Yes Not set System Information Sy...

Page 34: ...s of a web browser Internet Explorer 7 The devices have a static IP address that can be set over the user interface The IP address is not automatically assigned over DHCP Fig 26 EMG321configuration in...

Page 35: ...ation of an EMGZ321 amplifier in your Ethernet network please contact your IT system administrator Once the amplifier was integrated in the network you can address the device e g with http 192 168 000...

Page 36: ...Operating Manual EMGZ 321 12 03 2020 36 Fig 25 Remote Control Screen to operate the EMGZ321 via Ethernet Remote Cont Fig 26 Parameter setting Screen Parameters...

Page 37: ...Operating Manual EMGZ 321 12 03 2020 37 Fig 27 Offset Compensation and Calibration via web browser E309006e Fig 28 Ethernet settings Fig 29 System settings...

Page 38: ...icate with EMGZ321 Setup for OS Window 7 1 Connect PC and EMGZ321 with a RJ 45 patch cable 2 Power up PC and EMGZ321 3 In order to recognize the EMGZ321 amplifier your PC must be configured with a sta...

Page 39: ...icrosoft Internet Explorer or Mizilla Firefox 2 The default IP address for the EMGZ321 is 192 168 000 090 as long as it was not changed over the operating penal Enter the IP address e g with http 192...

Page 40: ...is available in three different housing options The mechanical dimensions can be seen in the following pages Fig 30 Outline Drawing for EMGZ321 R rail mount housing C309001e Ethernet connection RJ 45...

Page 41: ...Operating Manual EMGZ 321 12 03 2020 41 Fig 32 Outline Drawing for EMGZ321 W and EMGZ321 W ACV wall mount housing Ethernet connection M12 4 pole D coded C309003...

Page 42: ...A Set the correct output mode in the Output Parameter Group if a signal 0 20mA is required Output value of sensor A or B is jittery Cut off frequency of the filters set too high Adjust cut off frequen...

Page 43: ...7 or higher Power supply 24VDC 18 36VDC 10W max 0 5A For EMGZ321ACV 85 264 VAC 50 60 Hz max 120W Temperature range 10 60 C 14 140 F Protection class EMGZ321 R and S IP50 EMGZ321 W ACV IP65 Weight EMGZ...

Page 44: ...echnology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com FMS UK Aspstrasse 6 8154...

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