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Operating Manual BKS015

26.11.2018

23

Fig 15: Connection with wrong cable

K05011e

Fig. 14: Correct connection with cross-

over-cable.

K015010e

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Summary of Contents for BKS015

Page 1: ...l Controller for Web Guiding Version 1 81 11 2018 NS Firmware Version 1 71 Diese Bedienungsanleitung ist auch in Deutsch erhältlich Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter by FMS Force Measuring Systems AG CH 8154 Oberglatt All rights reserved ...

Page 2: ... Operation 10 6 1 Operation Panel 10 6 2 Basic Instructions for Operation and Parameter Setting 11 6 3 Operating the Web Guiding System via the Front Panel 11 6 4 Operation in Automatic Mode 12 6 5 Operation in Manual Mode 13 6 6 Entering the Parameter Setting Mode 13 6 7 Description of the LED row 14 6 8 Sensor Detection Range and Reference Position 15 7 Description Parameters 15 7 1 Description ...

Page 3: ...tion of the components In case of other arrangement heavy malfunction can be the result Therefore the installation instructions on the following pages must be followed strictly Local installation regulations are to preserve safety of electric equipment They are not taken into consideration by this operating manual However they have to be followed strictly Make sure that the sensor s are connected ...

Page 4: ... that supports the rollers The upper frame is activated by a stepper motor The rollers are manufactured and balanced according to customer specification End positions are controlled by hall sensors The material sensors are mounted on the lower frame by means of a bracket array and are easily adjustable to the web width 2 3 Web Guide Controller The micro processor based electronic control unit hand...

Page 5: ... BKS015 system These sensors provide a signal of 0 10V With them edge and center applications can be covered A wide range of materials including opaque transparent open weave textiles and metallic webs can be detected 2 5 Cables The power supply cable enters to the web guide via a PG gland connection For each sensor a dedicated orange cable is delivered ...

Page 6: ...system requirements such as Desired guiding form edge or centre guiding Supply conditions Draw the wiring diagram for your configuration ref to 4 3 Connecting the BKS015 and chapter 4 4 Connector and Screw Terminal Arrangement If required determine special parameters ref to 7 1 Description Operation Parameters 3 2 Installation Procedure 1 Mount and ajust your material sensor s to the steering fram...

Page 7: ... the machine frame The machine must be prepared to accept the M5 mounting screws The steering frame must be connected to earth ground Ensure that the base plate of the steering frame has direct contact with the grounded machine frame In addition the ground bolt see Fig 1 must be connected to the machine earth Caution Bad earth connection may cause electric shock to persons malfunction of the total...

Page 8: ...g frame Caution Make sure that the sensor s are connected properly to the electronic unit by means of the delivered orange cables For left right orientation please refer to Fig 2 If the connections are crossed over malfunction can be the result 4 3 Connecting the BKS015 The power supply unit musst deliver a voltage from 18 to 36V DC Vnom 24V Connect the cable coming out of the PG gland to your pow...

Page 9: ...Operating Manual BKS015 26 11 2018 9 Fig 3 Terminal arrangement on processor board K015008e ...

Page 10: ...eck if the web is in the detection range of the sensors 3 Switch on your power supply 4 The web guide starts up in Manual Operating Mode 5 2 Adjustment of the Sensors Align sensor axis to the web edge Loosen the fixing nut on the bracket and adjust the sensor Fix the sensor in the new position The sensor will be properly positioned if the web edge goes through the sensor axis center of active wind...

Page 11: ...ed in chapter 7 1 Description of Operation Parameters The keys have the following functions Key Key function during parameter setting Enter Increase or decrease the values Permanent pressing of the keys expedites the changing speed Note To make the settings easier for the operator there is visual help in form of LED row The pattern on the LED row indicates the setting range ref to chapter 6 7 Desc...

Page 12: ...n manual mode In manual mode the frame will move to the left in 0 1mm steps by pressing the button once By pressing the button longer than 1 sec it will continuously move the frame to the left In automatic mode the Reference Position will be adjusted to the left in 0 1 mm steps by pressing the button once Pressing the button longer than 1 sec it will continuously move the Reference Position to the...

Page 13: ...tion If web is not running it can t be guided properly to the Reference Position The steering frame moves in the limit of travel position and may damage the web Start automatic mode only when web is slowly running Note If the web leaves the sensor detection range control is no longer effective Hold the web edge strictly inside the sensor detection band 6 5 Operation in Manual Mode In Manual Mode s...

Page 14: ...on of the LED row LED illuminated LED off a Automatic or manual mode LED control of web position Fig 8 LED row indicates material position K015004e b Setup mode for the adjustment of Dead Band Fig 9 LED indication of Dead Band values K015005e c Setup mode for the adjustment of the Reference Position for left sensor operation Setup is only possible in automatic mode with the direction keys Fig 10 L...

Page 15: ...on Parameters Note The first three parameters RefPos RefMode and DeadBand in the parameter list below can be changed via the front panel ref to chapters 6 4 to 6 8 All other parameters can only be accessed and changed vial the build in web browser ref to chapter 8 Parameter Setting via a PC Adjusting Reference Position Ref Pos Purpose The RefPos parameter determines the reference position within t...

Page 16: ...de Purpose This parameter determinates how the Reference Position is defined This can either be the position that is defined with parameter Ref Pos or the actual material position within the sensor when the controller is switched to automatic operation Two settings are possible Setting Manual Purpose If Manual is chosen the reference is taken from the parameter RefPos Setting Automatic Auto Purpos...

Page 17: ... 2 0 Default 0 0 Increment 0 1 Unit mm Note By pressing the two keys and at the same time for longer then 1 sec will reset the Dead Band to default value Unit System Unit Sys Purpose This parameter determines the unit system that is used when the parameters are set via the web browser The user can choose between two settings Setting Metric Purpose Settings in the web browser are carried out in met...

Page 18: ...ng Automatic Auto Purpose The controller goes to Automatic Operation Mode after power on Setting Last Setting Used Last Set Purpose The controller restores the operation mode that was previously chosen before power off Behaviour when leaving Automatic Mode Auto Man Purpose This parameter determines the behaviour of the controller leaving the automatic mode The user can choose between two behaviour...

Page 19: ...fault 192 168 0 090 Increment 1 Unit Subnet Purpose The parameter assigns the Subnet Mask of the controller in the Ethernet network This enables the user to communicate via a web browser with the controller The Subnet Mask must be entered in 4 separate blocks Sub Bl 1 Sub Bl 2 Sub Bl 3 and Sub Bl 4 Range 0 to 255 Default 255 255 255 0 Increment 1 Unit LANSpeed Purpose LANSpeed determines the data ...

Page 20: ...le Position and Maximum Position Type Two Hall Purpose Two hall sensors are used to detect the Home position Middle Position and Maximum Position Centre Position CentrPos Purpose The CentrPos parameter is only used with the position detection system based on hall sensors For all other position detection system this parameter is not used and hence not displayed The parameter determines the centre p...

Page 21: ... Increment 1 Unit Step Drive Direction DriveDir Purpose This parameter determines the guiding orientation of the controller Usually stepper motors turn clockwise This setting changes the turning direction of the motor There are two other possibilities to change the guiding direction The user can choose between two settings Setting Standard Purpose Standard is chosen when standard motors and standa...

Page 22: ...atic IP address that can be set over the user interface The IP address is not automatically received over DHCP The parameter setting can also be carried out with a desktop or laptop computer via a peer to peer connection see chapter 8 2 Fig 13 BKS015 configuration in a LAN Local Area Network K015009e Note Fig 14 and 15 show the peer to peer connection between PC und BKS015 Use for this configurati...

Page 23: ...Operating Manual BKS015 26 11 2018 23 Fig 15 Connection with wrong cable K05011e Fig 14 Correct connection with cross over cable K015010e ...

Page 24: ... the integration of a BKS15 web guide controller in your Ethernet network please contact your IT system administrator Once the BKS015 was integrated in the network you can address the device e g with http 192 168 000 090 After establishing the link the screen Fig 16 will open up Fig 16 Serial number and device information Home jpg With the menu on the left side of the screen you can navigate throu...

Page 25: ...Operating Manual BKS015 26 11 2018 25 Fig 17 Front panel for remote control purposes Remote Control ...

Page 26: ...Operating Manual BKS015 26 11 2018 26 Fig 18 Parameter list Parameters can be changed Parameters ...

Page 27: ...Operating Manual BKS015 26 11 2018 27 Fig 19 Ethernet settings and device addresses Ethernet Settings ...

Page 28: ...mmunicate with FMS BKS015 web guide controller Before connecting the FMS BKS015 controller with a cross over cable directly to a PC the computer must be configured with a static IP address that lets it recognize the BKS015 If the BKS015 controller is connected to a network by using e g a switch the following procedure is not necessary To establish the connection between your PC and the BKS015 foll...

Page 29: ...rt button lower left hand corner of the screen 2 Click on Control Panel 3 Double click on Local Area Network 4 Right click on the network adapter that is used for the connection 5 Click on Properties on the pop up menu the following dialog box Local Area Connection Properties will appear ...

Page 30: ...tion uses the following items scroll down to Internet Protocol TCP IP Select the Internet Protocol TCP IP and click Properties button The following dialog box will appear Make sure the General tab is selected Select the radio button Use the following IP address ...

Page 31: ... for the computer that could be 192 168 0 1 In the Subnet mask enter 255 255 255 000 as shown below Notice that the 000 in both boxes will change automatically to 0 The dialog box will change to look like the following Click the OK button The following dialog box will appear again ...

Page 32: ...xplorer or Mizilla Firefox 3 The default IP address for the BKS015 is 192 168 000 090 as long as it was not changed over the operating penal Enter the IP address in the address bar and hit the Enter key If a different IP address and subnet mask is configured at the BKS015 make sure that the computer is setup appropriate 4 The screen Fig 16 will open up Continue then with the procedure described in...

Page 33: ...Operating Manual BKS015 26 11 2018 33 250mm The mechanical dimensions can be seen in the following drawing Fig 21 Outline Drawing BKS015 K015002 ...

Page 34: ...Steering frame does not move No signal sensor not correctly connected Connect sensor correctly according to screw terminal arrangement and installation guide No signal cable interruption Replace cable or send sensor to FMS No signal sensor defect Send sensor to FMS use other sensor No response of the interface Wiring not correct Check wiring LED row shows nothing frame doesn t react Fuse blown Rep...

Page 35: ...d band 0 2mm adjustable in 0 1mm steps Position reference 5mm adjustable in 0 1mm steps Control modes edge left edge right center guiding Interface Web browser Ethernet Explorer 7 or higher Operation 3 keys and 5 key wind rose pad Analogue inputs 2 inputs 0 10V for sensors Supply voltage 24 18 to 36 VDC Temperature range 10 60 C 14 to 140 F Protection class IP 30 ...

Page 36: ...echnology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com FMS UK Aspstrasse 6 8154 Oberglatt Switzerland Tel 44 0 1767 221 303 fmsuk fms technology com FMS Italy Aspstrasse 6 8154 Oberglatt Switzerland Tel 39 02 39487035 fmsit fms technology com ...

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