Fluidwell F011-P Manual Download Page 6 | Manualshive

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Fluidwell F011-P Manual Download Page 6

Page 6

FW-F011-P-M_v0404_01_EN.docx

1 INTRODUCTION

1.1

SYSTEM DESCRIPTION OF THE F011-P

Functions and features

The totalizer model F011-P is a microprocessor driven instrument designed to display a resettable
total and non-resettable accumulated total.
This product has been designed with a focus on:

▪

ultra-low power consumption to allow long-life battery powered applications (type PB / PC),

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intrinsic safety for use in hazardous applications (type XI),

▪

several mounting possibilities with GRP, aluminum or stainless steel 316L enclosures for
industrial surroundings,

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ability to process all types of flowmeter signals.

Flowmeter input

This manual describes the unit with a pulse type input from the flowmeter "-P version". Other
versions are available to process (0)4-20mA or 0-10V flowmeter signals.
One flowmeter with a passive or active pulse, Namur or coil signal output can be connected to the
F011-P. To power the sensor, several options are available.

Fig. 1: Typical application for the F011-P.

Configuration of the F011-P

The F011-P has been designed to be implemented in many types of applications. For that reason, a
SETUP-level is available to configure your F011-P according to your specific requirements.
It includes several important features, such as K-Factor, measurement units, signal selection etc. All
setting are stored in EEPROM memory and will not be lost in the event of power failure. To extend
the battery-life time, please use of the power-management functions as described in chapter 3.3.4.

Display information

The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units,
status information, trend-indication and key-word messages.
Running and accumulated totals can be displayed with the 8mm and 17mm digits.
A backup of the total and accumulated total in EEPROM memory is made every minute.

Options

The following options are available: intrinsic safety, power- and sensor-supply options, panel-mount,
wall-mount and weather-proof enclosures, flame proof enclosure and LED backlight.

Overview typical application F011

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Summary of Contents for F011-P

Page 1: ...F011 P TOTALIZER Signal input flowmeter pulse Namur and coil Options Intrinsically Safe F Series Field mounted indicators for safe and hazardous areas More info www fluidwell com fseries ...

Page 2: ...not be disposed of into the general waste system or into a landfill At the end of its life equipment shall be disposed of according to the local regulations regarding waste of the electrical and the electronic equipment Please contact your local dealer national distributor or the manufacturer s Technical helpdesk for information on the product disposal SAFETY RULES AND PRECAUTIONARY MEASURES The m...

Page 3: ...damage of the F011 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F011 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect operation or may lead to an instrument response which is not planned WARRANTY AND TECHNICAL S...

Page 4: ...16 4 3 1 Identification 16 4 3 2 Opening Removing the cover 18 4 3 3 Closing Replacing the cover 18 4 4 Mechanical installation 19 4 4 1 Dimensions Aluminum and stainless steel enclosures 19 4 4 2 Dimensions Non metallic enclosures 20 4 4 3 Mounting 21 4 5 Electrical installation 22 4 5 1 Electrical safety 22 4 5 2 Protective Earth PE connections 22 4 5 3 Field wiring connections 23 4 5 4 Power su...

Page 5: ...ed Ex ia IIC IIIC 38 5 4 2 F011 P PX XI ZB Ex ia IIC IIIC 39 5 4 3 F011 P PX XI ZB Ex ia IIc IIIC 39 5 4 4 F011 P PD XI ZB Ex ia IIc IIIC 40 6 MAINTENANCE 41 6 1 General directions 41 6 2 Instructions for repair 41 6 3 Battery replacement 42 6 3 1 Safety instructions 42 6 3 2 Replace the battery 43 6 3 3 Disposal of batteries 43 TECHNICAL SPECIFICATION 44 PROBLEM SOLVING 46 DECLARATION OF CONFORMI...

Page 6: ...ns are available Fig 1 Typical application for the F011 P Configuration of the F011 P The F011 P has been designed to be implemented in many types of applications For that reason a SETUP level is available to configure your F011 P according to your specific requirements It includes several important features such as K Factor measurement units signal selection etc All setting are stored in EEPROM m...

Page 7: ...e displayed information like accumulated total and flow rate CLEAR key This key is used to CLEAR the value of total 2 3 OPERATOR INFORMATION AND FUNCTIONS In general the F011 P will always function at Operator level The information displayed is dependent upon the SETUP settings The signal from the connected sensor is processed by the F011 P in the background whichever screen refresh rate setting i...

Page 8: ...ngs for total Low battery alarm When the battery voltage drops it must be replaced At first low battery will flash but as soon as it is displayed continuously the battery MUST be replaced shortly after The remaining lifetime after the first moment of indication is generally several days up to some weeks See paragraph 6 3 for further information on battery replacement Fig 4 Example of low battery a...

Page 9: ...till active Make sure that the unit is not being used for any application when altering the settings 3 2 1 ENTERING SETUP LEVEL Configuration of the F011 P is done at SETUP level which can be reached at all times while the F011 P remains fully operational At SETUP level the display will deactivate the RUN indicator and activate the SETUP indicator Use the control panel to access SETUP level PROG k...

Page 10: ...ach function that needs to change navigate to that function and follow the steps indicated below During the programming sequence the display will deactivate the SETUP indicator and activate the PROGRAM indicator When programming new values alterations will only be set after the PROG key has been pressed to confirm the new value STEP 3 Step 1 Starting the programming sequence PROG key When a functi...

Page 11: ...Please keep a record of all settings for later reference Use the control panel to return to OPERATE level PROG key In order to return to the operator level press the PROG key for three seconds When no keys are pressed for 2 minutes SETUP level will be left automatically 3 3 CONFIGURATION SETTINGS All settings of the F011 P can be set via the control panel The following paragraphs give a detailed d...

Page 12: ... that the flowmeter generates 2 4813 pulses per liter and the selected unit is cubic meters m3 A cubic meter consists of 1000 parts of one liter which implies 2 481 3 pulses per m3 So the K factor is 2 481 3 Enter for SETUP 13 2481300 and for SETUP 14 decimals K factor 3 Example 2 Calculating the K factor Let us assume that the flowmeter generates 6 5231 pulses per gallon and the selected measurem...

Page 13: ...tton has been pressed 3 2 BATTERY MODE The F011 P has two modes operational or shelf After shelf has been selected the F011 P can be stored for several years it will not process the sensor signal the display is switched off but all settings and totals are stored In this mode power consumption is extremely low To wake up the F011 P again press the SELECT key twice 3 3 5 EXPLANATION OF SETUP MENU 4 ...

Page 14: ...for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations 5 2 SOFTWARE VERSION 5 3 SERIAL NO 5 4 PASS CODE All SETUP values can be pass code protected This protection is disabled with value 0000 zero Up to and including 4 digits can be programmed for example 1234 5 5 TAGNUMBER For identification of the F011 P and communication pur...

Page 15: ...s e g F011 P XF Follow the electrical installation instructions as shown in chapter 4 and the mechanical installation instructions of the enclosure that are supplied separately Type XI Suitable for intrinsically safe applications e g F011 P XI Follow the general mechanical and electrical installation instructions of chapter 4 and the specific installation instructions of chapter 5 4 2 INSTALLATION...

Page 16: ...fy your F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 6 Identification Example of F0 Series identification label safe area Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as ident...

Page 17: ...afe area Type PM or PF Serial number and year of production The serial number can be reviewed on the identification label or in SETUP menu Others The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number YYWW ...

Page 18: ...their mating parts and the front cover is now completely separate 4 3 3 CLOSING REPLACING THE COVER To replace the cover on the F Series enclosure follow this procedure 1 Re insert all terminals to their original position 2 Carefully position the front cover onto the back cover making sure that the gasket falls nicely into the gutter of the back cover 3 Replace all 4 screws into the front cover an...

Page 19: ...ert B after H HBx Fig 9 Dimensions Aluminum and stainless steel enclosures 75 mm 2 95 130 mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 M20 x 1 5 PG9 PG9 30mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm 22 50mm M20 x 1 5 22 5mm M20 x 1 5 M20 x 1 5 25mm 25mm 22 5mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 0 9 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 98 mm 3 86 H...

Page 20: ... mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 HD HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 ...

Page 21: ...ing the mounting plate please follow the instructions that came with the accessories Alternatively the unit can be panel mounted by using only the front cover Wall mount by using the openings on the out side of the back cover Wall mount by using the mounting plate accessory Meter mount by using one of the openings in the bottom of the back cover Pipe mount by using the mounting plate with the brac...

Page 22: ...back panel The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers The wire screens shield are meant to prevent electromagnetic interference and shall be connected to the common ground terminals that belong to the specific sensor connection The wire screens shall be terminated at one side to prevent wire loops Inside of the Fluidwell unit the differen...

Page 23: ...ational Rules and Regulations When a power supply is connected to the field wiring connections please also consider the demands for power supply wiring shown in paragraph 4 5 4 The installation must comply with inter national requirements and local ordinances o Within the Europe Union and the UK all installations must comply with national regulations o Within Canada all field wiring must conform t...

Page 24: ...t your distributor The sensor supply at terminal 3 is fixed to 1 2V DC for coil type inputs and 3 2V DC for all other types of flowmeter inputs set by firmware For type PD Terminal 6 sensor supply 8 2V Besides offering the limited sensor supply on terminal 3 see above type PD also offers a real sensor supply of 8 2V DC for example to power a Namur sensor on terminal 6 For type PF PM Terminal 7 sen...

Page 25: ... to the F011 P pulse active pulse or coil The screen of the signal wire can be connected to the common ground terminal See paragraph 4 5 The input signal type has to be selected with the correct SETUP function read chapter 3 3 On terminal 3 and 6 an internal and external sensor supply is available To configure the sensor supply see paragraph 4 5 5 Sensor supply for details Coil The F011 P is suita...

Page 26: ...erminal connections NPN signal input Pulse signal PNP PNP LP The F011 P is suitable for use with flowmeters which have a PNP output signal Terminal 3 offers 3 2V which has to be switched by the sensor to terminal 2 SIGNAL For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency read...

Page 27: ...is suitable for flowmeters with an NAMUR signal The standard F011 P is not able to power the NAMUR sensor as an external power supply for the sensor is required However a 8 2V sensor supply voltage terminal 6 can be provided with type PD Fig 20 Terminal connections NAMUR signal input 4 6 2 TERMINAL 4 5 POWER SUPPLY TYPE PX DEFAULT AND PD OPTION To power the F011 P an internal battery can be used t...

Page 28: ...cautionary measures indicated in paragraph 4 5 Electrical Installation and review paragraph 4 5 3 and 4 5 4 before applying any field or power supply wiring For Intrinsically Safe applications read chapter 5 Following terminal connectors are available on the F011 P when supplied with Type PF PM Fig 22 Overview of terminal connectors F011 P type PF PM 4 7 1 TERMINAL GND 1 2 POWER SUPPLY To power th...

Page 29: ...r 3 3 On terminal 7 the internal or external sensor supply is available To configure the sensor supply see paragraph 4 5 5 Sensor supply for details Coil signal The F011 P is suitable for use with flowmeters which have a coil output signal Two sensitivity levels can be selected with the SETUP function COIL LO sensitivity from about 90mVp p COIL HI sensitivity from about 20mVp p Type ZF option offe...

Page 30: ...y read chapter 3 3 A sensor supply voltage is offered with terminal 7 Fig 25 Terminal connections PNP signal input Active signals Active signal selection may well be desired if an active signal is offered from the sensor Fig 26 Terminal connections Active signal input Reed switch The F011 P is suitable for use with flowmeters which have a reed switch To avoid pulse bounce from the reed switch it i...

Page 31: ...v0404_01_EN docx NAMUR signal The F011 P is suitable for flowmeters with an NAMUR signal Terminal 7 can provide a 8 2V sensor supply voltage please read section sensor supply Fig 28 Terminal connections NAMUR signal input ...

Page 32: ...ur F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 29 Identification Example of F0 Series identification label intrinsic safety Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as id...

Page 33: ...ush discharges For reasons of ESD and safety always ground the metal enclosure properly as indicated in section 4 5 Electrical installation of this manual Do not blend metal front covers with non metallic rear covers vice versa and or cable glands A metal cover on a non metallic rear cover could lead to ESD A metal cable gland in a non metallic enclosure could invalidate isolation For enclosures a...

Page 34: ... and 8 11 and 12 the input parameters of the connected hazardous location apparatus must meet the following requirements Vmax The Voc of the of the circuit Imax The Isc of the circuit Pmax The Pmax of the circuit Ci The difference between the Ca of the circuit and the sum of the cable capacitance and the internal capacitance Ci of all other CSA FM Approved apparatus installed in the circuit Li The...

Page 35: ...rcuits precautions must be taken to separate the Intrinsically safe circuits in accordance with EN 60079 11 For electrical data consult Annex 1 for this F0 Series model on the following page Substitution of components may impair intrinsic safety Exchange of Intrinsically safe battery FWLiBAT 0xx with certificate number KEMA 03ATEX1071 U or IECEx KEM 08 0005U is allowed in Hazardous Area Read parag...

Page 36: ...e PD PX terminals 4 and 5 in type of protection intrinsic safety Ex ia IIC IIIC only for connection to a certified intrinsically safe circuit with following maximum values Ui 30 V Ii 200 mA Pi 1 2 W Li 0 mH Ci 0 nF External supply output circuit Type PD terminals 6 and 1 2 7 or 8 in type of protection intrinsic safety Ex ia IIC IIIC with the following maximum values Uo 8 7 V Io 12 mA Po 72 mW Lo 2...

Page 37: ...ced in hazardous area but only with a new certified FW LiBAT battery See paragraph 6 3 5 2 7 SENSOR SUPPLY For type PC PX Terminal 3 limited sensor supply These types of power supply only offer a limited power supply This power supply SHOULD NOT be used to supply the flowmeters electronics converters etc as it will not provide adequate sustained power All energy used by the flowmeters pick up will...

Page 38: ...PC PX XI ZB Ex ia IIC IIIC Intrinsically Safe application Sensor supply voltage for pulse type P Terminal 3 1 2 3 2V DC Please note Type PX may be used in combination with the battery Type PC PX will power the F011 P the battery will be disabled automatically until the power is disconnected Sensor supply voltage for pulse flowmeter type P Terminal 3 1 2 3 2V DC Please note type PX may be used in c...

Page 39: ... MTL5025 max 30 V max 200 mA max 1 2 W Uo Io Po Note above values are safety values Consult the technical specification for operational values Power supply type PX 8 30V DC Sensor supply voltage for pulse type P Terminal 3 1 2V 3 2V DC Please note type PX may be used in combination with the battery type PC PX will power the unit the battery will be disabled automatically till power is disconnected...

Page 40: ...l Supply Circuit depends on type of signal 6 4 5 Common ground Main supply Supply 9 10 Common ground Supply backlight HAZARDOUS AREA SAFE AREA Power supply For example MTL5025 Power supply For example MTL5025 max 30 V max 200 mA max 1 2 W Uo Io Po max 30 V max 200 mA max 0 75 W Uo Io Po Note above values are safety values Consult the technical specification for operational values Power supply type...

Page 41: ...lay update uses significantly more power Pulse output Low temperatures the available power will be less due to battery chemistry Check periodically The condition of the casing cable glands and front panel The input output wiring for reliability and aging symptoms The process accuracy As a result of wear and tear re calibration of the flowmeter might be necessary Do not forget to re enter any subse...

Page 42: ...ions Intrinsically safe applications Type PC Only batteries of type FW LiBAT 021 that hold the Ex marking as shown below are suitable replacements and certified for use in hazardous areas Before replacing the battery in hazardous area verify that the new battery is undamaged in good condition and suitable for use in the unit Type FW LiBAT 021 re ordering nr SPC02 Never use safe areas batteries in ...

Page 43: ...r the battery connector to prevent a short circuit Fig 38 Battery replacement procedure Install the new battery as follows 1 Make sure the new battery is undamaged in good condition and suitable for use in the unit Check that the markings on the battery correspond with the type of installation as shown above 2 Install the battery 3 into the retainer 4 making sure the wire 1 comes out at the correc...

Page 44: ...e HO HBO HSO Type HP Type HT Type HU HBU HSU Type HV Type HZ GRP enclosures Type HC Type HD Type HE Type HF Type HG Type HH Type HJ Type HK types HS_ are stainless steel versions HB_ are extended aluminum back versions Drilling 2x PG9 1x M20 Panel mount front cover only Drilling 2x NPT Drilling 2x M16 1x M20 Drilling 1x M20 Drilling 2x M20 Drilling 6x M12 Drilling 1x NPT Drilling 3x NPT Drilling 4...

Page 45: ...nsions Appr 15 kg 350 x 250 x 200mm 13 7 x 9 9 x 7 9 WxHxD Directives Standards EMC EN 61326 1 FCC 47 CFR part 15 Low voltage EN IEC 61010 1 CSA C22 2 No 61010 1 UL61010 1 ATEX EN IEC 60079 0 EN 60079 11 IECEx IEC 60079 0 IEC 60079 11 CSA c us CAN CSA C22 2 NO 157 ANSI UL 913 CAN CSA C22 2 NO 142 UL 508 CAN CSA C22 2 NO 60079 0 ANSI ISA 60079 0 CAN CSA C22 2 NO 60079 11 ANSI ISA 60079 11 FM FM Cla...

Page 46: ...reened wire for flowmeter signals and connect screen to the terminal The pass code is unknown If the pass code is not 1234 there is only one possibility left call your supplier ALARM When the alarm flag starts to blink an internal alarm condition has occurred Press the select button several times to display the 4 digit error code The codes are 0001 irrecoverable display data error data on the disp...

Page 47: ...Mei Manager Technology Bo 6 5 60 AA e hel he etherlands oltawe 5 66 A e hel he etherlands luidwell B is 001 certified b A ertification B eander 1051 6 5 Arnhem he etherlands Veghel February 2 22 e Fluidwell V declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable U Legislation and Standards when installed and operated accor...

Page 48: ...w rate decimals 12 decimals k factor 12 flowmeter signal 13 flowmeter input 25 functional description 6 intrinsic safety 32 Intrinsic safety 33 38 41 43 keys 7 main function 9 maintenance 41 namur signal 27 31 operational 7 9 15 41 operator level 7 pass code 46 power supply 27 pulse signal NPN 26 29 pulse signal PNP 26 30 range error 8 rate total 7 reed switch 27 sensor supply voltage 24 SETUP lev...

Page 49: ...7 Fig 19 Terminal connections Reed switch signal input 27 Fig 20 Terminal connections NAMUR signal input 27 Fig 21 Terminal connections Backlight ZB 28 Fig 22 Overview of terminal connectors F011 P type PF PM 28 Fig 23 Terminal connections Coil signal input 29 Fig 24 Terminal connections NPN signal input 29 Fig 25 Terminal connections PNP signal input 30 Fig 26 Terminal connections Active signal i...

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Page 52: ...3 2 mode operational 4 FLOWMETER 4 1 signal coil lo 5 OTHERS 5 1 model F011 P F011 P F011 P 5 2 software version 03 ____ ____ 03 ____ ____ 03 ____ ____ 5 3 serial number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5 4 pass code 0000 5 5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website www fluidwell com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative www fluidwell com repres...

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