®
USER INSTRUCTIONS
Installation
Operation
Maintenance
FCD PMENIM0001-06 A5 - 09/16
PMV D3 Digital Positioner
Page 1: ...USER INSTRUCTIONS Installation Operation Maintenance FCD PMENIM0001 06 A5 09 16 PMV D3 Digital Positioner...
Page 2: ...tion 12 Electrical connections 13 Signs 15 D3 Digital Positioner model code 16 7 Control 17 Menus and pushbuttons 17 Other functions 17 Menu indicator 18 Menus 18 Changing parameter values 18 Menu sys...
Page 3: ...mportant Always turn off the compressed air supply before removing or disconnecting the air supply connection or the integral filter Remove or disconnect with care because air connection C is still un...
Page 4: ...tified purchasers In order to be allowed to purchase spare parts for IS and EX products the purchaser must be registered by a proper Notified Body and covered under PMV QAN According to IEC 60079 19 s...
Page 5: ...e cover screws are tightened and that all connections are properly sealed The unit should be packed with a desiccant silica gel in a plastic bag or similar covered with plastic and not exposed to sunl...
Page 6: ...underneath the aluminum cover which is sealed with an O ring The figure shows the PMV D3 with the cover removed Make sure it is installed facing upwards before putting the unit into service Three port...
Page 7: ...play and feedback option etc Communication with Hart Profibus and Foundation Fieldbus is possible ATEX II 1G Ex ia IIC T4 Ga Ta 80 C IP66 Pressure sensors Pressure sensors can be installed in the pneu...
Page 8: ...iezo valve 2 Control signal 4 20 mA Potentiometer D E C F B A 1 2 bar 17 4 psi Replacable Filter Actuator Diaphragm C Venting Signal converter and microprocessor For single acting spring return actuat...
Page 9: ...we recommend the hose is opened freely for 2 to 3 minutes to allow any conta mination to be blown out Direct the air jet into a large paper bag to trap any water oil or other foreign materials If thi...
Page 10: ...utor representative with actuator specifics for the proper mounting bracket and hardware The spindle adapter C can be changed to suit the actuator in question It is important that the positioner s spi...
Page 11: ...s recommended as a sealant to protect all connections Converting the D3 between single acting and double acting mode When using the D3 all versions in single acting mode the external C port as well as...
Page 12: ...ero C is vented and the valve opens Double acting positioner Direct function Double action actuator Whenthecontrolsignalincreases thepressure C to the actuator is increased The valve stem is pressed u...
Page 13: ...time Max distance between PMV D3 and remote unit 5m 16 4 ft When installing the PMV D3 Intrinsically safe unit always consider control drawing 3 86 found at www pmv nu downloads 1 Input signal 4 20 m...
Page 14: ...ibus PA Foundation Fieldbus 2 Input signal 4 20 mA Hart Profibus PA Foundation Fieldbus 3 Remote unit 4 Remote unit 5 Remote unit 9 4 20 mA Feedback 11 28 V DC 10 4 20 mA Feedback 11 28 V DC 11 Alarm...
Page 15: ...sants peut II 1G WARNING Substitution of components may impair intrinsic safety IP66 Nema 4x 3 88C When installed in accordance with installation drawing 3 86C Ex ia IIC T4 Ga Ta 30 80 C NEMKO 03ATEX1...
Page 16: ...ndle for 01 02 06 21 26 30 36 41 BA BASF special unit with Spindel 39 With adapter F Cover and Indicator No indicator on D3E D3F PVA Black PMV 90 deg Arrow indicator PVB Black Extended travel 270 deg...
Page 17: ...ion and change parameters OK To confirm selection or change of parameters MENU INDICATOR Displays the position of the current menu row in the menu IN SERVICE The positioner is following the input sign...
Page 18: ...different steps Full menu which comprises ten steps Use the Shift Menu to browse through the steps Full Menu can be locked out using a passcode The main menus are shown on the next page and the sub me...
Page 19: ...MENU FULL MENU READ FULL MENU MAN AUTO FULL MENU CALIBRATE FULL MENU SHIFT MENU FULL MENU STATUS FULL MENU SETUP FULL MENU TUNING FULL MENU ALARMS FULL MENU FACT SET Menu system The menus are describe...
Page 20: ...ed press ESC to abort The potentiometer has been set to an illegal value The potentiomenter is aligned using the Calibrate Expert cal pot Menu The calibration sequence must be restarted after the faul...
Page 21: ...es for the 4 1 5 float value and one status byte RCAS_OUT Remote Cascade The RCAS_OUT has 5 bytes 4 bytes for 4 1 5 the float value and one status byte Status Byte Table MSB LSB Meaning D3 info 0 0 0...
Page 22: ...k The AO follows Fieldbus Foundation s standard on content and action It is used for transferring SP setpoints from the bus to the positioner CAS_IN cascade input and RCAS_IN remote cascade input are...
Page 23: ...eady to start receiving the OP setpoint and do control work The OP status is then Good Cascade and the AO block mode is Cascade Auto In case the setpoint is lost for a time of the stale limit FSTATE_T...
Page 24: ...positioner functioning If ESC is pressed the positioner assumes the Out of service position but the calibration is retained TravelCal Calibration of end positions Start cal Start end position calibrat...
Page 25: ...tistics n cycles Shows number of movements turns Pulse rate Shows pulse rate Acc travel Shows accumulated movement mean dev Shows accumulated deviation in m abs dev Shows accumulated absolute deviatio...
Page 26: ...steps The value can also be changed in the same way as for the other parameter values as described on page 18 Other functions C can be fully opened by pressing and then immediately OK simultaneously...
Page 27: ...MENU STATUS OK OK STATUS o o service The Status Menu is used to select whether or not the positioner is in service The menu contents are shown in the figures on the right and the various texts are de...
Page 28: ...Reverse Reverse function Character Curves that show position as a function of input signal Linear Equal See diagram Quick open Sqr root Custom Create own curve Cust chr of point Specify number of poi...
Page 29: ...0000 and 9999 can be used as passcodes 0 no passcode required Appearance On display Language Select menu language Units Select units Def Display Select value s to be displayed during service The disp...
Page 30: ...n Pulse The minimum pulse lengths the minpul ses are displayed in the menu and can be changed Normal values are DN1 DN2 2750 to 4300 UP1 UP2 3750 to 5220 Reduction of pulses This function monitors the...
Page 31: ...g of desired min position Maxpos Setting of desired max position See diagram below Hysteresis Desired hysteresis Alarm on Select ON OFF offers output on terminals Valve act Behaviour of valve when ala...
Page 32: ...en alarm is generated Valve act No action Alarm generated only Operations not affected Goto open C gives full pressure and valve moves to fully open position Positioner changes to position Manual Goto...
Page 33: ...isplay Press OK Pressure read out only possible on PMV D3 with built in pressure sensor Pressure HI Use a supply of 7 bar 105 psi or set another value on the display Press OK Pressure read out only po...
Page 34: ...o mm percent espa ol cm mm inch cm Units Setpoint degrees inch bar C d a r G i s p s e e r g e d n o i t i s o P F d a r G a P k e r u s s e r P n i v l e K p m e T Message pos Tag r o t p i r c s e D...
Page 35: ...before starting work on the positioner Cleanliness is essential when working with the positioner Contamination in the air ducts will inevitably lead to operational disturbances Do not disassemble the...
Page 36: ...off the electric power supply before starting any work Lift off the display PCB D Release the cable connections E F and G Unscrew the spacers H and lift up the terminal board I D E F G I H PMV D3 Dig...
Page 37: ...ft out the valve block Note Do not disassemble the valve block When installing the valve block torque the four screws cross wise to 2 5 Nm and seal with Loctite 222 Silencer A silencer L option can be...
Page 38: ...ded potentiometer K can be removed from the gearwheel for calibration or replacement If the potentiometer is replaced or the setting is changed it must be calibrated Select the menu Calibrate Expert C...
Page 39: ...y mount the PCB in its position The pins D should fit in the connector and the positioner s motherboard Make sure that the feedback PCB is properly connected Secure the PCB with the enclosed screws E...
Page 40: ...back on the terminal block according to the drawings on the following two pages Adjust the position where the switches sensors should be affected by turning the cams with a screwdriver Tighten the cam...
Page 41: ...centred before tightening the screws Note When installing the cam assembly for mechanical switches retract both the switch arms first Install the cam assembly and tighten the screws loosely to obtain...
Page 42: ...42 Feedback option cont PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 43: ...move the display board and loosen the connection H and I Release the wide cable from the connector J on the terminal board Loosen the three screws K Remove the circuit board package L consisting of te...
Page 44: ...in of suitable size Note Do not use a screwdriver The filter cap might crack and cause air leakage When installing the filter filter plug start by installing the O ring in the bottom of the cavity in...
Page 45: ...to positioner Check mounting and connections of positioner and actuator Check input signal Check mounting and connections of positioner and actuator Perform Auto calibration and check for any leaks U...
Page 46: ...UI 5 push buttons CE directives 93 68EEC 89 336 EEC 92 31 EEC EMC EN 50 081 2 EN 50 082 2 Voltage drop without HART 8 0 V resistance 400 Voltage drop with HART 9 4 V resistance 470 Vibrations 1 up to...
Page 47: ...SPDT Rating 0 4A 24VDC Max 10W Operating time Max 1 0 ms Max voltage 200 VDC Contact resistance 0 2 Temp range 30 C to 80 C 22 F to 180 F Slot NAMUR switches SJ2 S1N SJ2 SN SJ2 N Type Proximity DIN EN...
Page 48: ...48 11 Dimensions 201 7 9 102 4 82 3 2 76 3 35 4 1 4 35 4 1 4 51 2 M6 4x PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 49: ...49 Dimensions with optional gauge block installed 264 10 4 35 4 1 4 35 4 1 4 M6 4x 240 9 4 51 2 76 3 82 3 2 200 6 7 9 101 4 4 120 4 7 PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 50: ...50 Dimensions explosion proof version 17 7 17 7 17 7 17 7 207 8 15 128 5 100 3 94 70 2 8 143 5 63 113 5 M6 4x PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 51: ...51 4 5 3 2 9 6 12 17 11 10 11 17 16 18 7 14 13 1 12 Spare parts 8 PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 52: ...ype 10 D3 SP35P PCBs Terminal and processor Profibus 10 3 SP80X PCB Motherboard 10 3 SP80H PCB Motherboard HART 11 3 SP84 Pressure sensor PCB assembly complete 12 3 SP48A Indicator arrow assembly 13 D...
Page 53: ...53 5 3 10 14 13 11 9 12 8 8 7 PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 54: ...riction clutch spring 8 3 AS09 S09 Shaft complete incl gearwheel friction clutch spring 9 3E SP80X PCB Mother board 9 3E SP80XT PCB Mother board 4 20mA transmitter 9 3E SP80H PCB Mother board HART 9 3...
Page 55: ...55 Notes PMV D3 Digital Positioner FCD PMENIM0001 06 A5 09 16...
Page 56: ...upgrading its product design the specifications dimensions and information contained herein are subject to change without notice Should any question arise concerning these provisions the purchaser use...
