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IPS SMART RTU ENGLISH 701-4101-01^ 6-14 

 

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flowserve.com

 

 

 

6.1  Tools required 

 

Tools required to install the various 
mounting configurations are conditional 
based on the type of mounting and location 

 

Set of SAE wrenches 

 

Phillips head screwdriver 

 

Small flat-head screwdriver 

 

Voltmeter 
 

6.2  Unpacking 

 Carefully open package received from 

factory and remove protective wrapping from Smart 
RTU units and accessories.  Inspect all hardware 
for damage.  Report any damage to shipping 
carrier immediately. 
 
Ensure you have received the correct sensors and 
mounting accessories for your application.  Cross-
check hardware received versus packing slip and 
purchase order. 
 
Record unit serial numbers for future reference. 
 

6.2.1  Electrostatic Discharge (ESD) Handling 
Procedure 

 The Smart RTU contains sensitive electronic 

components that may be damaged by static 
electricity present in work environments.  The 
following precautions are recommended to reduce 
the risk of damage due to electrostatic discharge: 
 

 

Only wipe exterior of unit with a damp cloth 

 

Use of a grounding wrist strap when removing 
inner enclosure cover is recommended 

6.3  Preliminary operational check 

After unpacking and before field installation, 
perform the following operational check on the unit: 
 
1.  Ensure the fuse for the battery is disconnected.  

This keeps the unit powered down during the 
installation process. 

2.  Place Smart RTU in vertical position with a 

clear line of sight to and close to (< 3.048 m 
(<10 ft.)) the receiver.  If only using the VB-
103-TAM or local display accessories, simply 
place Smart RTU in a vertical position. 

3.  Insert sensor wire(s) into the proper terminals. 
4.  Ensure battery is connected to battery terminal 

wires, and then connect the battery fuse to 
power up the unit.  Install the VB-103-TAM to 
the Smart RTU (if applicable). 

5.  Ensure the receiver is receiving data from the 

unit.  If applicable, let the VB-103-TAM log data 
for a few minutes and confirm appropriate light 
operation of the light and data display units as 
applicable. 

6.  If applicable, disconnect VB-103-TAM and use 

IPS Dock to confirm accurate data has been 
logged (refer to IPS Dock user instructions for 
how to do this). 

7.  Disconnect fuse for the battery to power down 

the unit.  Disconnect and remove battery. 

8.  Disconnect sensor wire(s) from terminals. 

In case of issues with powering up the unit, refer to 
section 9  Trouble-Shooting Guide. 

 
6.4  Installation Preparation 

Prior to mounting the Smart RTU in the field, two 
penetrations will need to be drilled in the enclosure 
to accommodate connections for power and sensor 
wiring.  It is recommended that the penetrations be 
drilled in the bottom of the enclosure to minimize 
moisture and/or dust entry to the enclosure.  Two 
penetrations are needed to be able to route the 
power and sensor wiring through separate 
conduits. 
The size of each penetration is user-dependent, 
they should be large enough to accommodate all 
the cables to be run through each penetration.  
Penetrations should be made in accordance with 
the local electrical wiring code (such as NEC/CEC). 
While penetrating the enclosure and installing the 
fittings, take care not to damage the internal wiring 
and boards of the Smart RTU. 

 

Figure 4: Inside of Smart RTU enclosure with 
penetrations made 

 

Summary of Contents for IPS Smart RTU

Page 1: ...llation Operation Maintenance Multiple Sensor Input and Wireless Transmitting Unit PCN 26999987 6 14 E Original Instructions These instructions must be read prior to installing operating using and mai...

Page 2: ...ACCESSORY 8 3 6 INDIVIDUAL SENSOR ALERT LIGHT RTU SAL X OPTIONAL ACCESSORY 9 3 7 INDIVIDUAL BACKLIT SENSOR INFORMATION DISPLAY RTU SID X OPTIONAL ACCESSORY 9 4 MAINTENANCE 9 4 1 TOOLS REQUIRED 9 4 2 T...

Page 3: ...Electromagnetic Compatibility EMC Pressure Equipment Directive PED and Equipment for Potentially Explosive Atmospheres ATEX Where applicable the Directives and any additional Approvals cover importan...

Page 4: ...his sign is not a safety symbol but indicates an important instruction in the assembly process 1 6 2 Personnel qualification and training All personnel involved in the operation installation inspectio...

Page 5: ...90 noncondensing Power requirement 24VDC 110VAC or 220VAC Channel output power 24VDC Sensor Input Types Vibration overall 4 20mA signal Thermocouples RTD PT100 PT1000 Pressure 4 20mA Discrete Oil Wat...

Page 6: ...ate precautions Exposure of these cells to high temperatures or fire can cause the cells to vent and or rupture These cells do not contain dangerous substances The reaction products are inorganic and...

Page 7: ...he Smart RTU unit should come pre configured for your specific use 3 1 Options and model numbers The Smart RTU can either have wireless data transmission enabled or disabled In both settings certain a...

Page 8: ...d to a Smart RTU it automatically logs data from all sensors at the preconfigured log interval Data from the VB 103 TAM and the log interval can be reviewed utilizing an IPS Dock connected to a PC The...

Page 9: ...ation Display RTU SID X Optional Accessory The Individual Backlist Sensor Information Displays RTU SID X are an optional accessory for the Smart RTU When installed in a Smart RTU each display shows th...

Page 10: ...RATION PROGRAMMING This section is optional As long as your specific application was communicated to the factory prior to shipment the Smart RTU unit is pre configured for your specific use Errors in...

Page 11: ...l display accessories simply place Smart RTU in a vertical position 3 Insert sensor wire s into the proper terminals 4 Ensure battery is connected to battery terminal wires and then connect the batter...

Page 12: ...hen use the mounting holes on the back of the Smart RTU enclosure to bolt the unit to the pieces of unistrut Next if applicable install the solar panel facing the equator with a tilt from horizontal o...

Page 13: ...isual Alert Light RTU OVAL Individual Sensor Alert Light s RTU SAL X and Individual Sensor Information Display s RTU SID X are already installed on the Smart RTU unit if ordered They do not require an...

Page 14: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 14 of 24 flowserve com 7 2 Drawings Figure 8 AC Powered Smart RTU drawing...

Page 15: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 15 of 24 flowserve com Figure 9 Solar Powered Smart RTU...

Page 16: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 16 of 24 flowserve com Figure 10 Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 17: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 17 of 24 flowserve com Figure 11 Inside of Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 18: ...1 Open the power supply solar panel fuse 2 Read battery level using voltmeter connected to battery terminals If the battery level is below 11V replace the battery according to instructions in section...

Page 19: ...stored to the VB 103 TAM unit this could have several causes Incorrect loose sensor cable connections Loose VB 103 TAM connection Low battery on VB 103 TAM Incorrect VB 103 TAM log interval configurat...

Page 20: ...power supply will need to be replaced Contact the Flowserve factory for assistance b Solar Panel confirm the power coming out of the power regulator is 12VDC or higher If there is no output from the...

Page 21: ...uirements Part 1 General Requirements EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement Class A Group 1 EN 61000 3...

Page 22: ...atmospheres Part 11 Equip protection by intrinsic safety i Explosive Atmospheres Part 26 Equipment with equipment protection level ELP Ga EN 61241 0 2006 Elec App for use in presence of combustible du...

Page 23: ...onstrate that the product meets the requirements of the Directives has been compiled by the signatory below and is available for inspection by the relevant enforcement authorities Signed _____________...

Page 24: ...owserve Corporation Pump 5215 North O Connor Blvd Suite 2300 Irving Texas 75039 5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe Middle East Africa Flowserve FSG Italy Worthington S r l Via...

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