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Flowserve AKH2, Technical Manual

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AKH2 - 

atomac

 ball valve - full port  

 

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Register: 

2

Page: 

 20

Date:

 12.1995

Revision:

 

  

   01.2018

Technical Manual

AKH2-300 - recommended tightening torques*

tie rods

connection flange

gland bolts

* maximum value

DN

(080/090)

(110/120/150)

Nm

in.lbs

Nm

in.lbs

Nm

in.lbs

½"

35 

310 

15 

133 

4 

35 

1"

45 

398 

35 

310 

4 

35 

1½"

105 

929 

75 

664 

7 

62 

2"

155 

1372 

50 

443 

7 

62 

3"

160 

1416 

95 

841 

8 

71 

4"

210 

1859 

145 

1283 

8 

71 

6"

515 

4558 

140 

1239 

12 

106 

8"

600 

5310 

225 

1991 

15 

133 

10"

650 

5753 

290 

2567 

17 

150 

12"

810 

7169 

450 

3983 

20 

177 

14"

1160 

10267 

380 

3363 

20 

177 

Summary of Contents for AKH2

Page 1: ...KH2 with manual actuator 13 AKH2 Actuator sizing torques 14 AKH2 with actuator mounting drawing 15 Material Specification AKH2 with actuator mounting 16 AKH2 Dimension Sheet for actuator mounting acc to NAMUR recommendation 17 Material Specification AKH2 300lbs 18 Dimensions AKH2 300lbs 19 AKH2 300 Recommended Tightening Torques 20 Material Specification AKH2 DA 21 Assembly Instruction AKH2 DA 22 ...

Page 2: ... 065 mm 290 200 313 108 65 kg 24 0 inch 11 42 7 87 12 32 4 25 2 56 lbs 52 8 080 mm 310 205 313 118 80 kg 31 0 inch 12 2 8 07 12 32 4 65 3 15 lbs 68 2 100 mm 350 220 313 140 100 kg 47 5 inch 13 78 8 66 12 32 5 51 3 94 lbs 104 5 150 mm 480 312 337 180 147 kg 100 0 inch 18 9 12 28 13 27 7 09 5 79 lbs 220 3 200 150 mm 457 312 337 228 5 147 kg 117 0 inch 18 12 28 13 27 9 5 79 lbs 257 7 200 mm 457 373 4...

Page 3: ...0 120 160 59 5 15 kg 4 3 inch 5 9 4 72 6 3 2 74 0 79 lbs 10 1 mm 150 120 160 69 5 20 kg 4 6 1 inch 6 4 84 6 3 2 58 0 98 lbs 11 0 mm 152 123 160 65 5 25 kg 5 0 1 inch 7 5 71 8 27 3 15 1 50 lbs 18 5 mm 178 145 210 80 38 kg 8 4 2 inch 8 6 3 8 27 3 44 1 89 lbs 28 2 mm 203 160 210 87 5 48 kg 12 8 3 inch 9 5 8 07 12 32 4 65 3 15 lbs 64 0 mm 241 205 313 118 80 kg 29 1 4 inch 11 5 8 66 12 32 5 51 3 94 lbs...

Page 4: ...d ZP0410 DIN EN 12844 DN 65 100 DN 3 4 1 ductile iron galvanized EN GJS 50 7 GGG 50 DN 150 200 DN 6 8 1 steel 1 0037 DIN EN 10025 2 A 283 B 080 stud bolt DN 15 20 32 1 set stainlees steel 1 4301 K70 DIN EN 10088 3 A 193 B8 150 300 DN 14 hexagon bolt DN 25 40 50 65 1 set stainless steel 1 4301 K70 DIN EN 10088 3 A 193 B8 80 100 090 hexagon nut 1 set stainless stel 1 4301 K70 DIN EN 10088 3 A 194 8 ...

Page 5: ...3 124 inch 7 87 0 79 5 91 4 33 4x0 71 0 16 0 12 0 12 0 16 0 12 4 88 050 mm 230 20 5 165 125 4x18 4 3 3 5 4 3 144 inch 9 06 0 81 6 5 4 92 4x0 71 0 16 0 12 0 14 0 16 0 12 5 67 065 mm 290 24 185 145 4x18 4 3 3 5 4 5 3 5 190 inch 11 42 0 94 7 28 5 71 4x0 71 0 16 0 12 0 14 0 18 0 14 7 48 080 mm 310 26 200 160 8x18 4 5 4 4 5 4 25 230 inch 12 2 1 02 7 87 6 3 8x0 71 0 16 0 2 0 16 0 18 0 17 9 06 100 mm 350...

Page 6: ...3 4 3 124 2 inch 8 0 81 6 4 75 4x0 75 0 16 0 13 0 14 0 16 0 13 5 67 mm 203 20 5 152 4 120 5 4x19 4 3 3 5 4 3 144 3 inch 9 5 1 02 7 5 6 4x0 75 0 16 0 2 0 16 0 17 0 17 9 06 mm 241 26 190 5 152 5 4x19 4 5 4 4 25 4 25 230 4 inch 11 5 1 1 9 7 5 8x0 75 0 16 0 2 0 16 0 2 0 18 9 84 mm 292 28 228 6 190 5 8x19 4 5 4 5 4 5 250 6 inch 14 1 14 11 9 5 8x0 87 0 16 0 2 0 16 0 23 0 22 Ø14 37 mm 356 29 279 4 241 5 ...

Page 7: ... 0002405 0000165 200 150 0000275 0000330 0000165 200 0000276 0000331 0000166 250 0011249 0010845 0011250 300 0004048 0004049 0006353 DIN Hastelloy PFA PTFE 015 0000113 0000114 0000167 0000174 020 0000113 0000114 0000167 0000174 025 0000115 0000116 0000167 0000174 032 0000117 0000118 0000168 0000175 040 0000117 0000118 0000168 0000175 050 0000119 0000120 0000169 0000176 065 0000121 0000122 0000170 ...

Page 8: ...00326 0002320 0000161 3 0000273 0000328 0002322 0000163 4 0000274 0000329 0002323 0000164 6 0000275 0000330 0002405 0000165 8 6 0000275 0000330 0000165 8 0000276 0000331 0000166 10 0011249 0010845 0011250 12 0004048 0004049 0006353 14 0042879 0042881 ANSI Hastelloy PFA PTFE 0000113 0000114 0000167 0000174 0000113 0000114 0000167 0000174 1 0000115 0000116 0000167 0000174 1 0000117 0000118 0000168 0...

Page 9: ...land insert 065 gland follower 060 safety washers 150 hexa gon nuts 110 and grounding strap 170 also on valves with actuator 5 Install hand lever 070 on to stem 040 and tighten it using lock washer 130 and hexagon bolt 140 6 Insert first ball seat ring 030 into body 010 7 Insert ball 050 to valve stem by pushing the ball in a downward motion through valve body 8 Turn hand lever 90 of longitudinal ...

Page 10: ...opened and closed repeatedly These cycles opening and closing are to be repeated during draining of the piping Only when following this procedure is it ensured that all remaining pressure inside the body stem guide and ball seats is eliminated 2 For disassembly of the valve put body on a work bench with a soft cover rubber mat Remove hexagon bolt 110 and lock washer 150 3 Open valve completely Rem...

Page 11: ... 160 4 35 24 212 11 97 4 35 025 26 230 25 221 4 35 1 26 230 15 133 4 35 032 54 478 40 354 7 62 040 54 478 50 442 7 62 1 59 522 26 257 7 62 050 80 708 65 575 7 62 2 87 770 60 531 7 62 065 141 1248 90 796 8 71 080 84 743 55 486 8 71 3 87 770 100 885 8 71 100 138 1221 65 575 8 71 4 143 1266 76 673 8 71 150 178 1575 130 1150 12 106 6 180 1593 129 1142 12 106 200 150 178 1575 190 1681 12 106 8 6 180 15...

Page 12: ...th lid worm gear input shaft and hand wheel For the correct adjustment of the ball position there are two adjustable stops mounted in the body The gear is fully greased and does not need any further lubrication The actuator with hand wheel is mounted on a bracket with four stainless steel bolts The on off position is indicated through a pointer The actuator is self locked Material specification De...

Page 13: ...anual actuator No Designation Pieces Material Material No DIN ASTM AISI 010 actuator 1 steel 1 0037 DIN EN 10025 2 A 283 B 020 hexagon bolt 4 stainless steel 1 4301 DIN EN 10088 3 A 193 B8 030 serrated lock washer 4 stainless steel 1 4301 DIN EN 10088 3 AISI 304 040 adapter 1 stainless steel 1 4104 DIN EN 10088 3 AISI 430 F 050 actuator 1 060 hexagon bolt 4 stainless steel 1 4301 DIN EN 10088 3 A ...

Page 14: ... 015 7 62 7 62 8 71 40 354 020 7 62 7 62 8 71 40 354 025 1 7 62 8 71 8 71 40 354 032 20 177 27 239 34 301 115 1018 040 1 20 177 27 239 34 301 115 1018 050 2 27 239 34 301 45 398 130 1151 065 51 451 73 646 93 426 420 3717 080 3 59 522 85 752 108 956 420 3717 100 4 79 699 119 1053 158 1398 420 3717 150 6 210 1859 300 2655 360 3186 1107 9798 200 150 8 6 210 1859 300 2655 360 3186 1107 9798 200 8 480 ...

Page 15: ...full port Ahaus GmbH von Braun Straße 19a D 48683 Ahaus Postfach 1162 D 48661 Ahaus Telefon 49 0 2561 686 100 Fax 49 0 2561 686 200 Register 2 Page 15 Date 12 1995 Revision 01 2018 Technical Manual AKH2 with actuator mounting ...

Page 16: ...fication AKH2 with actuator mounting No Designation Pieces Material Material No DIN ASTM AISI 010 threaded pin 1 stainless steel 1 4301 DIN EN 10088 3 A 193 B8 020 actuator bracket 1 steel yellow chromated 1 0037 DIN EN 10025 2 A 283 B 030 serrated lock washer 4 stainless steel 1 4301 DIN EN 10088 3 AISI 304 040 hexagon bolt 4 stainless steel 1 4301 DIN EN 10088 3 A 193 B8 Item No 010 threaded pin...

Page 17: ... 25 5 12 5 F07 inch 5 08 3 94 2 36 3 94 0 472 0 63 0 39 1 0 49 050 2 mm 142 100 60 100 12 16 10 23 12 5 F07 inch 5 59 3 94 2 36 3 94 0 472 0 63 0 39 0 91 0 49 065 mm 200 135 80 140 16 22 13 34 15 5 F10 inch 7 87 5 31 3 15 5 51 0 63 0 866 0 51 1 34 0 61 080 3 mm 207 135 80 140 16 22 13 34 15 5 F10 inch 8 15 5 31 3 15 5 51 0 63 0 866 0 51 1 34 0 61 100 4 mm 222 135 80 140 16 22 13 34 15 5 F10 inch 8...

Page 18: ... 2 1 die cast metall galvanized ZP0410 DIN EN 12844 DN 3 4 1 ductile iron galvanized EN GJS 50 7 GGG 50 DN 6 1 steel 1 0037 DIN EN 10025 2 A 283 B 080 stud bolt DN 1 6 1 set stainlees steel 1 4301 K70 DIN EN 10088 3 A 193 B7YC 090 hexagon nut 1 set stainless stel 1 4301 K70 DIN EN 10088 3 A 194 2HYC 100 packing material 1 set PTFE chevron PTFE graghit 110 hexagon nut 2 stainless steel 1 4301 DIN E...

Page 19: ... 4 4 2 38 73 114 3 22x4 145 210 78 inch 7 48 0 89 6 12 0 16 0 08 1 5 2 87 4 5 0 87x4 5 71 8 27 3 07 2 mm 216 25 165 4 2 48 92 127 19x8 160 210 87 inch 8 5 0 98 6 5 0 16 0 08 1 89 3 62 5 0 75x8 6 3 8 27 3 43 3 mm 282 30 5 209 6 4 2 80 5 127 168 22x8 205 313 128 inch 11 1 1 2 8 25 0 16 0 08 3 17 5 6 61 0 87x8 8 07 12 32 5 04 4 mm 305 34 254 4 2 100 5 157 200 22x8 220 313 142 inch 12 01 1 34 10 0 16 ...

Page 20: ...l AKH2 300 recommended tightening torques tie rods connection flange gland bolts maximum value DN 080 090 110 120 150 Nm in lbs Nm in lbs Nm in lbs 35 310 15 133 4 35 1 45 398 35 310 4 35 1 105 929 75 664 7 62 2 155 1372 50 443 7 62 3 160 1416 95 841 8 71 4 210 1859 145 1283 8 71 6 515 4558 140 1239 12 106 8 600 5310 225 1991 15 133 10 650 5753 290 2567 17 150 12 810 7169 450 3983 20 177 14 1160 1...

Page 21: ...50 DN 2 1 die cast metall galvanized ZP0410 DIN EN 12844 DN 65 100 DN 3 4 1 ductile iron galvanized EN GJS 50 7 GGG 50 DN 150 200 DN 6 8 1 steel 1 0037 DIN EN 10025 2 A 283 B 080 stud bolt DN 15 20 32 1 set stainlees steel 1 4301 K70 DIN EN 10088 3 A 193 B8 150 300 DN 12 hexagon bolt DN 25 40 50 65 1 set stainless steel 1 4301 K70 DIN EN 10088 3 A 193 B8 80 100 090 hexagon nut 1 set stainless stel...

Page 22: ...l gland insert 065 gland follower 060 safety washers 150 hexa gon nuts 110 and grounding strap 170 also on valves with actuator 5 Install hand lever 070 on to stem 040 and tighten it using lock washer 130 and hexagon bolt 140 6 Insert first ball seat ring 030 into body 010 7 Insert ball 050 to valve stem by pushing the ball in a downward motion through valve body 8 Turn hand lever 90 of longitudin...

Page 23: ... that the valve is free from moisture grease and other media before packing 2 Packing Prior to packing the ball valve should be jig welded in a PE foil 0 2 mm thick The bag contains desiccants acc to DIN 55473 quantity acc to DIN 55474 and a moisture indicator Typenschild auf der Rückseite des Gehäuses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FL...

Page 24: ... full port Ahaus GmbH von Braun Straße 19a D 48683 Ahaus Postfach 1162 D 48661 Ahaus Telefon 49 0 2561 686 100 Fax 49 0 2561 686 200 Register 2 Page 24 Date 12 1995 Revision 01 2018 Technical Manual AKH2 with stem extension ...

Page 25: ...0 gland follower 1 stainless steel PTFE graphite 1 4308 DIN EN 10283 A 351 CF 8 040 distance pipe 1 steel 1 0305 DIN EN 10216 2 A 192 050 gland 1 stainless steel 1 4308 DIN EN 10283 A 743 CF 8 060 serrated lock washer 2 stainless steel 1 4301 DIN EN 10088 3 AISI 304 070 hexagon nut 2 stainless steel 1 4301 DIN EN 10088 3 A 194 8 080 extended stem 1 stainless steel 1 4104 DIN EN 10088 3 AISI 430 F ...

Page 26: ...cal Manual Technical Data AKH2 with stem extension DIN ANSI L H h 015 020 mm 100 147 5 124 inch 3 94 5 81 4 88 025 1 mm 100 149 126 inch 3 94 5 87 4 96 032 040 1 mm 100 169 139 inch 3 94 6 65 5 43 050 2 mm 100 182 151 inch 3 94 7 17 5 94 065 mm 130 249 211 inch 5 12 9 8 8 31 080 3 mm 130 256 220 inch 5 12 10 08 8 66 100 4 mm 130 271 235 inch 5 12 10 67 9 25 150 200 150 6 8 6 mm 160 364 320 inch 6 ...

Page 27: ... Register 2 Page 27 Date 12 1995 Revision 01 2018 Technical Manual AKH2 with lockable hand lever Material specification AKH2 with lockable hand lever Designation Pieces Material Material No DIN ASTM AISI lockable hand lever 1 stainless steel 1 4301 DIN EN 10088 3 AISI 304 stop bolt 1 Stainles steel duroplastic 1 4301 DIN EN 10088 3 AISI 304 A 1 2 A 1 2 A ...

Page 28: ...Revision 01 2018 Technical Manual AKH2 Kv Data and Cv Data DIN EN 60534 2 3 reduced port DIN ANSI KV CV m h gal min 015 16 9 19 6 020 24 4 28 4 025 1 38 6 44 9 032 68 4 79 5 040 1 121 4 141 1 050 2 199 9 232 3 065 329 3 382 7 080 3 525 8 611 1 100 4 940 2 1092 8 150 6 2134 0 2480 3 200 8 1501 8 1745 5 200 8 3941 0 4580 6 250 10 5226 0 6074 2 300 12 7591 0 8823 0 14 at time not available ...

Page 29: ...uf der Rückseite de Gehäuses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Seitliche Bohrung SIDE VENT HOLE Anstrom UPSTREAM Abstrom DOWNSTREAM Handhebel in geöffneter Stellung zur rechten Seite montieren WRENCH MOUNTING IN OPEN POSITION ON RIGHT SIDE STANDARD Seitliche Bohrung Anstrom Seite SIDE VENT HOLE ON UPSTREAM SIDE OPTI...

Page 30: ...echnical Manual Optional with C ball C Kugel C BALL Typenschild auf der Rückseite des Gehäuses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Anstrom UPSTREAM Abstrom DOWNSTREAM Handhebel in geöffneter Stellung zur rechten Seite montieren WRENCH MOUNTING IN OPEN POSITION ON RIGHT SIDE C Öffnung Anstrom Seite C OPENING ON UPSTREA...

Page 31: ...ional with V ball or S ball L V Kugel V BALL S Kugel S BALL Typenschild auf der Rückseite des Gehäuses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Anstrom UPSTREAM Abstrom DOWNSTREAM Handhebel in geöffneter Stellung zur rechten Seite montieren WRENCH MOUNTING IN OPEN POSITION ON RIGHT SIDE Kleine Öffnung Abstrom Seite SMALL O...

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