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Flow Control

Kämmer Control Valves

®

Installation, Operation, Maintenance Instructions

Standard Valves

 

Series 035 000 Globe Valves

 

Series 03 000 Angle Valves 

KMEIM350-00 02.05

UsIng  KäMMer  valves  and  actUatOrs 
cOrrectly

1.1 

general

 

The following instructions are designed to assist in 

unpacking, installing and performing maintenance as 

required  on  Kämmer  products.    Product  users  and 

maintenance personnel should thoroughly review this 

bulletin prior to installing, operating or performing any 

maintenance.

 

danger:

 

 In most cases Kämmer valves and actuators 

are designed for specific applications (e.g. with regard 

to medium, pressure, temperature). For this reason 

they should not be used in other applications without 

first contacting the manufacturer.

1.2 

terms concerning safety

 

The  safety  terms 

danger,  WarnIng,  caUtIOn

 

and 

nOte

 are used in these instructions to highlight 

particular  dangers  and/or  to  provide  additional 

information  on  aspects  that  may  not  be  readily 

apparent.

 

danger:

 

 indicates that death, severe personal injury 

and/or substantial property damage will occur if proper 

precautions are not taken.

 

WarnIng:

 indicates that death, severe personal injury 

and/or substantial property damage can occur if proper 

precautions are not taken.

 

caUtIOn:

 

indicates that minor personal injury and/or 

property damage can occur if proper precautions are 

not taken.

 

nOte: 

 

indicates  and  provides  additional  technical 

information,  which  may  not  be  very  obvious  even 

to  qualified  personnel.  Compliance  with  other, 

not  particularly  emphasised  notes,  with  regard  to 

transport, assembly, operation and maintenance and 

with regard to technical documentation (e.g. in the 

operating instruction, product documentation or on 

the product itself) is essential, in order to avoid faults, 

which in themselves might directly or indirectly cause 

severe personal injury or property damage.

1.3 

Protective clothing

 

Kämmer  products  are  often  used  in  problematic 

applications  (e.g.  extremely  high  pressures,  dang-

erous,  toxic  or  corrosive  mediums).  In  particular 

valves with bellows seals point to such applications. 

When  performing  service,  inspection  or  repair 

operations always ensure, that the valve and actuator 

are depressurised and that the valve has been cleaned 

and is free from harmful substances. In such cases pay 

particular attention to personal protection (protective 

clothing, gloves, glasses etc.).

1.4 

Qualified personnel

 

Qualified  personnel  are  people  who,  on  account  of 

their  training,  experience  and  instruction  and  their 

knowledge  of  relevant  standards,  specifications, 

accident  prevention  regulations  and  operating 

conditions, have been authorised by those responsible 

for the safety of the plant to perform the necessary 

work  and  who  can  recognise  and  avoid  possible 

dangers.

1.5 

Installation

 

danger:

 

  Before  installation  check  the  order-no, 

serial-no. and/or the tag-no. to ensure that the valve/

actuator is correct for the intended application.

 

Do not insulate extensions that are provided for hot 

or cold services.

 

Pipelines must be correctly aligned to ensure that the 

valve is not fitted under tension.

STOP!

 

Index

 

Using Kämmer valves and actuators correctly.

Unpacking

Installation

Quick check

Maintenance

Remove and install actuator

Disassemble and assemble valve

Trouble-shooting chart

Summary of Contents for 035 000 Series

Page 1: ...ith regard to transport assembly operation and maintenance and with regard to technical documentation e g in the operating instruction product documentation or on the product itself is essential in or...

Page 2: ...Fire protection for K mmer products must be provided by the end user 1 7 Service repair To avoid possible injury to personnel or damage to products safety terms must be strictly adhered to Modifying t...

Page 3: ...or corrosive vapours 5 4 Clean valves and repaint as necessary Warning To prevent a buildup of electrostatic charge clean the actuator valve with a damp cloth only 5 5 Check gland nut for correct tor...

Page 4: ...upling Coupling screws Coupling insert Locknut Yoke plate Yoke nuts Actuator series 2 Fig 1a Zero adjustment locknut Actuator stem Travel indicator Yoke plate Yoke nuts Cap Locknuts Gland nut Clamping...

Page 5: ...using and the actuator is aligned forward If the actuator is fitted with a coupling refer to the procedure described in the maintenance instructions for the I P actuator NOTE Ensure that the plug asse...

Page 6: ...ves Packing kit see spare parts list Trim see spare parts list Locknut Gland nut Packing follower Clamping nut Nut Bonnet Bolt stud depends on design Gasket Body Bore for adjustable face pin tool Fig...

Page 7: ...sembled lapping is not required NOTE When re machining the plug protect plug stem from damage The seat surface must be concentric to the plug stem When re finishing the seat the seat surface must be c...

Page 8: ...rmano Milano E 28002 Madrid Porto 4100 082 58933 Link ping sterg tland Italy Spain Portugal Sweden Telephone 39 0 2663251 Telephone 34 9 15 152 032 Telephone 351 22 619 8770 Telephone 46 13 316100 Fac...

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