FlowLine EchoSonic LU23-00 Manual Download

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MN300610 Rev C3

Components

Step Four

COMPONENTS

EchoSonic

is offered in four different models. Depending on the model purchased, you may or may not have

been shipped all the components shown below. You do however, need an EchoSonic

, USB

Fob and Viton

gasket to configure, install and operate EchoSonic

P/N

Max. Range

Dead Band

Thread

Fob

LU23-00

18.0’ (5.5m)

8” (20cm)

2” NPT

No Fob

LU23-01

Fob Included

LU23-10

2” G

No Fob

LU23-11

Fob Included

LU27-00

9.8’ (3m)

4” (10cm)

1” NPT

No Fob

LU27-01

Fob Included

LU27-10

1” G

No Fob

LU27-11

Fob Included

LU28-00

26.2’ (8m)

8” (20cm)

2” NPT

No Fob

LU28-01

Fob Included

LU28-10

2” G

No Fob

LU28-11

Fob Included

LU29-00

32.8’ (10m)

8” (20cm)

2” NPT

No Fob

LU29-01

Fob Included

LU29-10

2” G

No Fob

LU29-11

Fob Included



Viton

Gasket

Part #200128 for LU27 series

Part #200129 for LU23, LU28 or LU29 series



USB

Fob

Part #LI99-2001



Quick Start Guide

Summary of Contents for EchoSonic LU23-00

Page 1: ... ne Inc 10500 Hu Echo Ultrasonic Liq U23 LU27 umbolt Street Los oSon quid Level Tran 7 LU28 Alamitos CA 9072 nic nsmitter LU29 Se 20 p 562 598 3015 eries Man 5 f 562 431 8507 nual w flowline com MN300610 Rev C C3 ...

Page 2: ...stable start up condition Empty Mid 12 mA Full Over range 22 mA TABLE OF CONTENTS Specifications 3 Dimensions 3 About this Manual 4 Components 5 Getting Started 6 USB Fob Interface 7 Four Steps for Using WebCal 8 Step 1 Sensor Configuration 8 Step 2 Tank Shape Selection 9 Step 3 Tank Levels Configuration 9 Step 4 Write to Unit 10 Wiring 11 Wiring Diagram 11 Wiring Connections 11 Voltage Output 12 ...

Page 3: ...A 22 mA or hold last Process temp F 4 to 140 C 20 to 60 Temp comp Automatic Ambient temp F 31 to 140 C 35 to 60 Pressure MWP 30 PSI Enclosure type Type 6P encapsulated corrosion resistance submersible Encl material Polycarbonate Trans material Polyvinylidene Fluoride PVDF Cable jacket mat Polyurethane Cable type 4 conductor shielded Cable length 10 3 m Process mount LU27 1 NPT 1 G LU23 28 29 2 NPT...

Page 4: ... in accordance with all applicable national state and local codes Material Compatibility The enclosure is made of Polycarbonate PC The transducer is made of Polyvinylidene Fluoride PVDF Make sure that the model which you have selected is chemically compatible with the application media Enclosure While the transmitter housing is liquid resistant the EchoSonic is not designed to be operational when ...

Page 5: ...ead Fob LU23 00 18 0 5 5m 8 20cm 2 NPT No Fob LU23 01 Fob Included LU23 10 2 G No Fob LU23 11 Fob Included LU27 00 9 8 3m 4 10cm 1 NPT No Fob LU27 01 Fob Included LU27 10 1 G No Fob LU27 11 Fob Included LU28 00 26 2 8m 8 20cm 2 NPT No Fob LU28 01 Fob Included LU28 10 2 G No Fob LU28 11 Fob Included LU29 00 32 8 10m 8 20cm 2 NPT No Fob LU29 01 Fob Included LU29 10 2 G No Fob LU29 11 Fob Included Vi...

Page 6: ...stall WebCal prior to plugging in the USB Fob Please go to flowline com webcal software and select your language version WEBCAL SYSTEM REQUIREMENTS Windows XP Vista 7 8 10 32 or 64 bit system 1 USB 2 0 port 10 mB hard drive space 256 mB RAM Internet connection For complete information on the WebCal software please refer to the WebCal manual located at flowline com webcal software ...

Page 7: ... is 15 This only applies when configuring the EchoSonic Otherwise upon installing the sensor the maximum cable length is 1 000 feet Red and Black wires only minimum 22 gauge Once EchoSonic is configured and prior to installation isolate the white and green wires from active power to prevent a short of the configuration circuit Note When using the Fob do not add VDC power The Fob when connected to ...

Page 8: ...tware please refer to the WebCal manual located at www flowline com webcal software CONFIGURING ECHOSONIC WITH WEBCAL 1 Sensor Configuration a Configures the Loop Fail Safe Output at Empty and Startup condition for the sensor 2 Tank Shape Selection a Defines the shape of the tank as well as the dimensional information for the tank with respect to the sensor s location on the tank 3 Tank Level Conf...

Page 9: ...as well as the dimensional information for the tank with respect to the sensor s location on the tank TANK LEVEL CONFIGURATION The Height Units Sensor Height Fill Height and Capacity were all calculated in the previous Dimensional Entry window To adjust these settings click on Select Tank Shapes ...

Page 10: ...on uploads configuration into the sensor provides a custom wiring diagram specific to the signal output and saves the configuration file to your hard drive For complete information on the WebCal software please refer to the WebCal manual located at www flowline com webcal software ...

Page 11: ... us Return lead black wires green and w RX leads on These w e LI99 series to touch an t W d Wiring Diagra ing a qualifie ds are for co s can be exte white wires be are reserve wires should s Fob The m ny power su Sampl Diagram wi the sensor WebCal to diagram am by the W ed licensed e onnection to ended up to eyond 15 d for use wit not be conn maximum ca upply le Wiring Di ill change b r s configu ...

Page 12: ...es by isolating the power whenever possible The sensor materials must be chemically compatible with the liquids to be measured Design a fail safe system for possible sensor and or power failure Never use the sensor in environments classified as hazardous VOLTAGE OUTPUT EchoSonic can be used as a 0 to 5 or 0 to 10 VDC output device A resistor will need to be added to the circuit to enable a voltage...

Page 13: ... is a quick review of wiring the EchoSonic to common display controllers and PLC s DataView LI55 Series Level Controller Commander LI90 Series Multi Tank Level Controller DataLoop LI23 Series Level Indicator Without Backlight DataLoop LI23 Series Level Indicator With Backlight ...

Page 14: ...Sonic to common display controllers and PLC s DataPoint LC52 Series Level Controller JWA mode Factory Setting DataPoint LC52 Series Level Controller JWB mode Generic Loop Powered Display Generic PLC Refer to the DataPoint LC52 Series Level Controller manual for information on JWA mode and JWB mode settings in the controller ...

Page 15: ...sor in a vacuum 6 Avoid mounting in the center of a dome top tank 7 In cone bottom tank position the sensor over the deepest part of the tank INSTALLATION IN EXISTING FITTINGS If the existing fitting is larger than the threads of the EchoSonic select a reducer bushing such as the LM52 1400 2 thread x 1 thread or LM52 2400 3 thread x 2 thread LM52 1400 LM52 2400 Do not install at angle relative to ...

Page 16: ...hread LM52 2890 Tank Adapter w 2 x1 Reducer Bushing LM52 2890 w LM52 1800 Tank Adapter Thread x Thread Do not use thread x thread 2 Riser Installations with tall narrow risers can impede the acoustic signal a Core Out Concrete Applications where tank with a concrete ceiling that has been cored out can also be considered as a riser type application In these applications follow a 2 1 ratio Core Heig...

Page 17: ...bushing to complete the installation for the LU27 series 2 Flange w thread out of plane LM52 1850 2 Flange w thread in plane 2 Flange w Reducer Bushing w LM52 1800 Do not use thread in plane 3 Side Mount Bracket For installations in open tanks and sumps use the LM50 series side mount bracket a For the LU27 series order the LM50 1001 1 which includes a 2 x 1 Reducer Bushing b For the LU23 LU28 LU29...

Page 18: ...g such as LM52 1400 2 T x 1 T fitting or the LM52 1410 2 S x 1 T fitting iii For the LU23 LU28 LU29 series use a reducer bushing such as LM52 2400 3 T x 2 T fitting or the LM52 2410 3 S x 2 T fitting d The pipe length should run the measurement span and the bottom of the pipe should remain submerged at all times to prevent foam from entering the pipe e Cut a 45 notch at the bottom of the pipe and ...

Page 19: ... filtering averaging of the analog output Use this filter if the 4 to 20 mA output requires a smooth output for the application such as open channel flow measurement Decrease Output Filtering Placing a check mark in the box will eliminate all filtering averaging of the analog output Enables a pulse by pulse level reading Use this filter to see changes in level after every sound pulse Note Never ch...

Page 20: ...he EchoSonic These page tabs are the Updates and Demo tabs Updates The Updates tab has two key features The first is the ability to update the WebCal software to its latest version The second is the ability to update EchoSonic s firmware to its latest version Demo The Demo tab has the ability to test the EchoSonic sensor against a fixed target ...

Page 21: ...ng without configuration with WebCal Use the table below to identify the configuration of the sensor out of the box Factory Default Table Part Number Sensor Height Fill Height Loop Fail Safe Output at Empty Startup Condition LU27 _ _ Series 300 cm 118 1 290 cm 114 1 Overfill 22 mA 4 mA Bottom Empty LU23 _ _ Series 550 cm 216 5 530 cm 208 7 Overfill 22 mA 4 mA Bottom Empty LU28 _ _ Series 800 cm 31...

Page 22: ... level or application event for more specific troubleshooting direction USER SETTINGS Fill out the chart below and keep as a record of your configuration Tank Height Fill H Loop Fail Safe select one Hold Last Value Empty Full Overfill 21mA Overfill 22mA Output at Empty select one 4mA at Bottom 20mA at Bottom Startup Condition select one Empty Mid Tank 12mA Full Tank Overfill 22mA Advanced if selec...

Page 23: ...nds to the full level of liquid from the bottom up and not the distance from the transmitter to the liquid top down Output of transmitter is opposite of the level of liquid Check the Output at Empty Setting No Unit Detected in WebCal WebCal cannot detect an EchoSonic connected to the computer Check that the Fob is connected to the USB port Check that all four wires Red Black White and Green are se...

Page 24: ...cedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service personnel authorized by Flowline have attempted to repair 5 have been involved in accidents or natural disasters or 6 are damaged during return shipment to Flowline Flowline reserves the right to unilaterall...

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