Flow Controller Systems FCS KA-DISP Operation Manual Download Page 1 | Manualshive

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FCS KA-DISP

Dispensing Pump

Operation Manual

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Summary of Contents for FCS KA-DISP

Page 1: ...FCS KA DISP Dispensing Pump Operation Manual ...

Page 2: ... If the power cord or plug has wear and or other damage please disconnect the plug Hold the plug instead of the wire If any of the following situations happened please turn off the power supply and disconnect the plug Hold the plug instead of the wire 1 Fluid splash on the pump 2 You think the pump needs to be maintained or repaired The user s power socket must have a ground wire and have reliable...

Page 3: ...d Instruction 5 4 Operation Interface Structure 6 5 Main Functions Operation Process 18 6 External Control Interface Instructions 20 7 Technical Specification 25 8 Function and Features 27 9 Dimension Drawing 28 10 Maintenance 32 11 Warranty and After Sales Service 33 ...

Page 4: ...ed time and volume timer start and stop It can load different pump heads and there are multiple external methods as options It is the ideal choice for laboratory equipment supporting and industrial production Product mode includes KA DISP 1 KA DISP 3 KA DISP 6 KA DISP 1 II KA DISP 3 II KA DISP 1 III KA DISP 3 III KA DISP 6 III Suitable pump head EasyPump pump head AMC pump head YZ1515x YZ2515x eas...

Page 5: ... run at the highest speed This button can be used for washing a tube or fast filling liquid CW CCW Button Press this button once and the motor will change running direction once When the fixed volume measurement or fixed time and volume function are on this button does not work Start Button Press this button for the motor to start running When fixed volume measurement or fixed time and volume func...

Page 6: ...fter powering on the system it will enter the welcome interface click anywhere or wait for 2 5 seconds and it will enter the English main operation interface automatically 4 2 Main Interface Main Interface Composition as below Volume 50 00 ml Time 2 00 s Current 0 00 ml Fixed Volume OFF Dispensing OFF Pump Head EasyPumpI Tubing Size 17 2012 3 15 8 45 05 AM 800 00ml min C B A D E 275 86 rpm F K J I...

Page 7: ...rameter When these two functions turn off display parameters are all 0 D Setting Parameter Display Display the fixed volume measurement fixed time and volume state information the model of pump head and tube size E Date and Time Display Display the current date and time which you can change in the system settings When it displays an alarm clock on the right side it means the timer start and stop f...

Page 8: ...ed is the current operation object Input Data Display Display the current input data range is 0 01 9999 Unit Display Display input units when inputting flow rate or volume Input Digital Area Numeric keypad Unit Clr Button When inputting flow rate or volume this button is the unit switch You can choose different units When it is Clr you can clear the current input data Backspace Button Delete an in...

Page 9: ... rate displays the maximum and minimum flow rate with the current pump head and tubing Click the Flow Rate Mode or Speed mode button to choose the working mode When you choose the flow rate mode the flow rate is adjustable and the speed will change with the flow rate When you choose the speed mode the speed is adjustable and the flow rate will change with the rotating speed Click the confirm butto...

Page 10: ...f the Cancel button is clicked it will back out to the system settings main interface Note When the pump comes with two pump heads the output of two pump heads is connected to one channel with a Y type connector You will need to choose 2 pump head model If the two pump heads are to use two channels then you need to choose single pump head model numbers For example the pump comes with two EasyPumpI...

Page 11: ...hen click External Control to enter External Settings interface a There are two types of signals for external control motor start stop and direction Level mode and Pulse mode Connection interface refers to the external control interface instruction b Various external control modes are independently set on switches which will only work after the corresponding external control function is turned on ...

Page 12: ...tings interface According to the external input signal to set the analog signal 0 5V 0 10V or 4 20mA Between analog signal voltage range and motor speed there is a linear relationship when the working speed limit is off With the maximum working speed limit turned on the motor speed will be limited For example if 0V to 0rpm 5V to 600rpm then 2 5V should be 300rpm But if the maximum working speed li...

Page 13: ... baud rates and communication interface RS485 RS232 Click Slave No button to enter peristaltic pump address No range 1 32 Turn the communication enable toggle to ON This pump can now communicate with master receiving master signal Note After settings the peristaltic pump only receives communication control when in the main interface It is invalid for the communication control in the other settings...

Page 14: ...modes the running time is 60s You can click the run time button to amend the running time Before the pump works you need to calibrate the flow rate to ensure the transferring or dispensing accuracy Process as below 1 Confirm the running time If fixed time and volume function the running time is a pre set time and unable to be changed 2 Click Test button to start the test A countdown displays the r...

Page 15: ...flow rate you can micro adjust the flow rate online without affecting the product line Fixed Time and Volume Mode If the dispensing volume is larger or smaller than the set up volume you can micro adjust the volume online no need to stop the pump Fixed Volume Measurement Mode Does not support online micro adjust function Click the Calibration button from the main interface to enter the flow rate c...

Page 16: ...ion turned on flow rate is 800 00mL min Finished need 0 75 minute Fixed volume Volume OK 600 00 mL After turning on this function the peristaltic pump will measure the volume automatically When the volume reaches set up volume the pump will stop working automatically The flow rate can be changed while the pump is working Click the Fixed Volume button set ON to turn on this function Click Set Volum...

Page 17: ...suspend time button then input suspend time The prompt box displays current diameter After you click the OK button click the start button and the pump begins dispensing according to the diameter 4 13 Timer Start and Stop Interface OK StartTime OverTime 08 30 00 AM 05 30 00 PM 01 30 00 PM Once Custom Once Custom Start pump and stop time can be set in any time on this function After the current time...

Page 18: ... Function Note Please refer to the flow rate calibration interface instructions for the flow rate calibration process 5 2 Fixed Volume Measurement Function Note Please refer to the flow rate calibration interface instructions for the flow rate calibration process ...

Page 19: ...ically click the start key start next dispensing Click Dispensing button turn on the Dispensing function set the parameters The flow rate can be adjusted during the pump working improve the accuracy Display the dynamic working state Display the current rotating speed and state The set up volume The current countdown time The volume has been transferred Note Please refer to the flow rate calibratio...

Page 20: ... time to 8 30 a m Turn the button ON Click Custom The repeat date window will pop up as below Monday Tuesday Wednesday Thursday Friday Saturday Sunday OK 6 External Control Interface Instructions External control interface as below ...

Page 21: ...al 0 10V 0V to 10V voltage signal input terminal 0 5V 0V to 5V voltage signal input terminal 4 20mA 4mA to 20mA current signal input terminal I_ V_ Analog signal negative terminal Notice Please do not connect 0 10V signal to 0 5V terminal or 4 20mA terminal This is prohibited Incorrect connection will damage the pump Internal isolation 5VDC output External control start stop CW CCW signal input te...

Page 22: ... OUT2 5V K1 K2 K3 Start Stop Direction Foot Pedal K4 Full speed a In Pulse mode Short connect K2 then disconnect for the motor to start running Short connect and disconnect again for the motor to stop running In Level mode Short connect K2 for the motor to start running Disconnect K2 for the motor to stop running b In Pulse mode Short connect and then disconnect K1 once for the motor to change wor...

Page 23: ...cting with relays when the motor runs K1 connects When the motor stops running the K1 disconnects RS232 Communication Choosing RS232 in the communication settings interface makes this terminal active GND Communication ground terminal TXD Master sending Peristaltic pump receives terminal signal RXD Peristaltic pump sending Master receives terminal signal RS232 Communication Interface Connection Dia...

Page 24: ...S485 in the communication settings interface makes this terminal active GD1 RS485 signal ground A Connect RS485 A terminal B Connect RS485 B terminal Note No matter whether you choose RS232 or RS485 the communication protocol is standard MODBUS protocol ...

Page 25: ...nal control Passive switching signal Foot pedal switch Active switching signal 5 24V universal Communication RS232 RS485 support Modbus RTU mode Output port Output motor running status Open collector output Back suction angle 0 360 Protection rate IP31 Speed range KA DISP 1 KA DISP II KA DISP 1 III 0 1 150rpm KA DISP 3 KA DISP 3 II KA DISP 3 III 0 1 350rpm KA DISP 6 KA DISP 6 III 0 1 600rpm Power ...

Page 26: ...II KA DISP 3 III KA DISP 6 III 80W Motor type KA DISP 1 KA DISP 1 II KA DISP 3 KA DISP 3 II KA DISP 6 Stepper motor KA DISP 1 III KA DISP 3 III KA DISP 6 III Closed loop stepper motor Temperature 0 40 Humidity 80 ...

Page 27: ...stop automatically after the volume reaches the set value During this process the flow rate can be changed It is suitable for liquid metering in the laboratory or quantitative feeding in the chemical reaction process etc Fixed time and volume function After turning on this function the peristaltic pump will transfer a fixed volume within a set amount of time It is suitable for liquid dispensing in...

Page 28: ...9 Dimension Drawing Unit mm 9 1 Single pump head YZ1515x pump head MC pump head ...

Page 29: ...AMC pump head EasyPump pump head 9 2 KA DISP series product ...

Page 30: ...ump head Note For each additional pump head in series the longitudinal dimension shall be increased by 55mm KA DISP MC pump head Note For each additional channel the longitudinal dimension shall be increased by 10mm ...

Page 31: ... head Note For each additional channel the longitudinal dimension shall be increased by 10mm KA DISP EasyPump pump head Note For each additional pump head in series the longitudinal dimension shall be increased by 61mm ...

Page 32: ...ust be connected or disconnected in the power off status to prevent the external control interface from being burned The user s power socket must have a ground wire and reliable grounding This product has no waterproof measures Please take protective measures when using in a wet environment This product does not have special certification such as medical certification When it needs to be used in s...

Page 33: ...ty period after confirmation by our technical department we will provide spare parts free of charge Customers will need to bear the shipping cost Exceptions The warranty shall not apply to repairs or service necessitated by normal wear and tear or for lack of reasonable and proper maintenance All tubing and pumping accessories as consumable items are excluded Electrical surge as a cause of failure...

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