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FLO-DYNAMICS PSX3000, Manual

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TABLE OF CONTENTS 

 

 
 
 
 
 

INTRODUCTION to the PSX3000 ............................................

 

2 

 

SAFETY INFORMATION .......................................................... 3 

 

SYSTEM FEATURES & SPECIFICATIONS .............................

 

9 

 

MACHINE OVERVIEW ............................................................

 

10 

 

CONTROL PANEL OVERVIEW ..............................................

 

11 

 

OPERATING PROCEDURE ....................................................

 

13 

 

REPLACEMENT PARTS ......................................................... 14 

 

MAINTENANCE PROCEDURES ............................................. 16 

 

CUSTOMER SERVICE CONTACT INFO .............

..........

................. 16 

 

WARRANTY INFORMATION 

......................................................

 

17

Summary of Contents for PSX3000

Page 1: ...e PSX3000 2 SAFETY INFORMATION 3 SYSTEM FEATURES SPECIFICATIONS 9 MACHINE OVERVIEW 10 CONTROL PANEL OVERVIEW 11 OPERATING PROCEDURE 13 REPLACEMENT PARTS 14 MAINTENANCE PROCEDURES 16 CUSTOMER SERVICE CONTACT INFO 16 WARRANTY INFORMATION 17 ...

Page 2: ...ndling hard or sluggish steering and objectionable noise Historically power steering system fluid service has been neglected often due to the lack of a convenient method for providing such flush or fluid exchange services Previous methods for flushing the power steering system or replacing the power steering fluid were time consuming and often inefficient or incomplete Now it s easier than ever to...

Page 3: ...ord with a three part message and in some instances an icon Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or t...

Page 4: ...description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 ...

Page 5: ...g fuel oil vapors hot steam hot toxic exhaust gases and other debris Wear safety goggles and protective clothing user and bystander Engine systems that fail can cause serious injury Risk of expelling pressurized fluids Wear safety goggles and protective clothing user and bystander Always unplug the machine from its power source when not in use Keep the service hoses away from hot or moving engine ...

Page 6: ...des belts and pulleys Contact with moving parts can cause injury Risk of fire or explosion Do not operate the PSX3000 in the vicinity of open containers of flammable liquids such as gasoline Keep hoses and jumper cables away from heat sources and sharp edges Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause inju...

Page 7: ...contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort Risk of injury This equipment should be operated by qualified personnel only Use this equipment only as described in this manual Always unplug the machine f...

Page 8: ...battery Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage Never pull on the power cables or service hoses to transport the PSX3000 Damage may occur to these components or machine may tip over Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipm...

Page 9: ...erating Temperature 60º to 150ºF 15º to 65ºC FEATURES Durable roto cast polyethylene body and tanks prevent vehicle damage Ergonomically correct working height 5 locking caster wheels allow easy maneuverability Clear service hoses allow visual confirmation of new and used fluid movement Easy access service panel Self contained battery cables hook up to the vehicle s 12 volt battery Indicating lamp...

Page 10: ...10 ...

Page 11: ...MACHINE OVERVIEW 11 ...

Page 12: ...dant Service Mode and Drain Used Fluid Mode LED LIGHTS Light Indication PENDANT SERVICE MODE Enables the Drain Fill controls on the PSX pendant USED FLUID TANK FULL The used fluid tank does not have enough remaining capacity to complete the exchange TANK DRAIN COMPLETE The used fluid tank is empty 12 ...

Page 13: ...m eyes nose and mouth Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Read understand and follow Safe...

Page 14: ...luid level in the reservoir use the DRAIN and ADD buttons on the remote pendant to repeatedly drain and add fluid Repeated purging and adding of fluid will flush the old fluid out of the reservoir 8 Turn the vehicle s steering wheel all the way to the left then all the way to the right and back to center 9 Check the color of the fluid in the reservoir to ensure a clean exchange Repeat steps 7 8 if...

Page 15: ...itch 940922 Pendant Dock Magnet Assembly 940787 Service Hose Black 940788 Service Hose Red 941178 Y Adapter R940750 Chassis R940751 Console 942113 Tank Cap R942129 Screen Basket 941253 New Fluid Tank White 941252 Used Fluid Tank Red 941392 Service Panel Label P941259 Shepherd s Hook R942118 Locking Caster Wheel R942137 Caster Wheel 941393 Operations Manual ORDERING REPLACEMENT PARTS To order repla...

Page 16: ...16 ...

Page 17: ... Filter Screen every 50 exchanges or as needed Open filter screen housing by unscrewing the top Use a sharp pick to remove screen from housing Clean using degreaser and brush and blow out with air compressor Put screen back in housing Periodically wipe down exterior using a soft damp cloth CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine call technical suppor...

Page 18: ...ges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or h...

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