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ULW transfer trailer 

Declaration of conformity 

 

 

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany 

9 of 85 

 

EC Declaration of Conformity 

As stipulated in EC Machinery Directive 2006/42/EC, Annex II, 1.A    (ORIGINAL) 

Manufacturer: 

Fliegl Agrartechnik GmbH 

Bürgermeister-Boch-Straße 1 

84453 Mühldorf am Inn, Germany 

 

Person residing in the European Community authorised to compile the relevant technical 

documentation: 

Kopold Gerald 

Fliegl Agrartechnik GmbH 

Bürgermeister-Boch-Straße 1 

84453 Mühldorf am Inn, Germany 

 

Description and identification: 

Product: Transfer trailer 

Type: ULW 20; ULW 25; ULW 30; ULW 35; ULW 40; ULW 45 

 

Project designation: 

Fliegl - ULW 

Commercial name: 

Fliegl ULW transfer trailer (VARIO) 

Function: 

 

Transfer trailer, work machine 

 

It is expressly stated that this machine complies with all relevant provisions of the following EC 

directives: 

2006/42/EC:2006-05-17 

EC Machinery Directive 2006/42/EC 

 

 

Source of the harmonised standards applied in accordance with Article 7(2): 

 

ISO 12100:2010 

Safety of machinery 

– General principles for design – Risk assessment and risk 

reduction 

 

 

Mühldorf am Inn 

 

 

 

05/07/2019 

Place,   

 

 

 

 

Date 

Summary of Contents for ULW

Page 1: ...GB Operating instructions ULW transfer trailer We are Fliegl...

Page 2: ...Read these operating instructions prior to first time start up and observe them at all times Retain for future reference...

Page 3: ...n or maintenance of the trailer These operating instructions must therefore also be passed on to the operating personnel Before putting the Fliegl transfer trailer into operation every operator must b...

Page 4: ......

Page 5: ...use 17 2 2 Reasonably foreseeable misuse 18 2 3 Service life of the machine 19 2 4 Risks when working with the machine 19 2 5 Residual risks 19 2 6 Obligations of the operator 19 2 7 Obligations of p...

Page 6: ...air supply 33 4 2 4 Establishing hydraulic connections 34 5 Start up 35 5 1 First time start up 35 5 2 Check before start up 35 5 3 Returning to service 35 6 Preparation and setup 36 6 1 Draw gear 36...

Page 7: ...r 52 8 Basic equipment standard optional 54 8 1 Flange couplings 54 8 2 Supporting mechanism 54 8 3 Viewing window 54 8 4 Steered trailing axle optional 55 9 Accessories 56 9 1 Reversing monitoring ca...

Page 8: ...itions 69 10 6 3 Disassembly and final shutdown 69 10 6 4 Scrapping and recycling 69 11 Brake system 70 12 Electrics 71 12 1 Contact assignment plan 71 12 2 Rear light model 71 13 Axles 72 13 1 Assemb...

Page 9: ...ent or device is modified by installing third party parts without our knowledge or prior agreement especially if improper modifications were made 5 The warranty will also be invalidated if a defect is...

Page 10: ...info fliegl com Internet www fliegl com Formal details of operating instructions Document no 1 005B04193 0 Version revision 3 0 Creation date 02 05 2016 Last revision 05 07 2019 Language of original o...

Page 11: ...rmeister Boch Stra e 1 84453 M hldorf am Inn Germany Description and identification Product Transfer trailer Type ULW 20 ULW 25 ULW 30 ULW 35 ULW 40 ULW 45 Project designation Fliegl ULW Commercial na...

Page 12: ...s of agricultural employers liability insurance associations also apply Fliegl assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operat...

Page 13: ...ULW transfer trailer ULW 30 tandem shown 1 3 Illustrations used Instructions and system responses The steps to be taken by operating personnel are presented in the form of a numbered list These steps...

Page 14: ...on in which the product or other property in the vicinity could be damaged Important For advice about usage and other useful information 1 9 Liability and damages The product must only be operated by...

Page 15: ...ssed on and the party receiving the machine must be instructed regarding the regulations cited above Only the procedures described in these operating instructions are safe Read and observe the content...

Page 16: ...ighting equipment must be connected A functional check of the lighting equipment must be performed The towing vehicle to be used with the trailer must meet the following requirements The permitted tra...

Page 17: ...orkstation is the driver s seat of the towing vehicle The tractor is to be fitted with ballast weights in order to ensure steering and braking capability at least 20 of the vehicles empty weight on th...

Page 18: ...osited correctly or secured with a chain Handling the mech supporting stand Couple the ULW to the tractor coupling height can be adjusted slightly via the hydr ULW drawbar suspension Take the load off...

Page 19: ...solely for agricultural use and must only be used if All safety equipment specified in the operating instruction is present and in the safety position All safety instructions in the operating instruct...

Page 20: ...tificial fertilizer materials with a PH value higher than the neutral value Caution when reversing Because the area behind the transfer trailer cannot be seen or can only be partially seen from the op...

Page 21: ...ne itself Risk for other material assets Safe and fault free operation of the machine requires knowledge of the safety and user instructions set out in this manual Important Always store the operating...

Page 22: ...red work on the machine assembly alteration conversion extension repairs retrofits is performed incorrectly this can lead to serious injury or death To avoid accidents any person performing work in ac...

Page 23: ...ng machine components are particularly safety relevant Brakes Steering Safety devices Coupling mechanisms Lighting Hydraulics Tyres In the case of doubts regarding the operational safety of the machin...

Page 24: ...otective devices are installed on the trailer Service brake system Parking brake PB Wheel chocks x2 Ladder standard optional 2 12 3 In case of faulty protective devices Defective safety equipment can...

Page 25: ...nvolving personal injury Only switch on the machine if there are no persons within the danger zone Cease operation immediately if persons enter the danger zone The minimum safety distances are as foll...

Page 26: ...egarding hazard symbols The hazard symbols must be kept clean and must not be concealed Damaged or missing hazard symbols must be replaced When attaching additional devices add the corresponding hazar...

Page 27: ...elling such as turning and transport directions The following identifications are also located on the machine CE identification number Indicates conformity with applicable EU directives related to the...

Page 28: ...ndem Gross vehicle weight 20 000 kg ULW 30 VARIO Tandem Gross vehicle weight 20 000 kg ULW 40 VARIO Tridem Gross vehicle weight 29 000 kg ULW 45 VARIO Tridem Gross vehicle weight 29 000 kg 3 3 Functio...

Page 29: ...H 84453 M hldorf am Inn Germany 27 of 85 3 4 Layout of the machine The following figure provides an overview of the most important components and assemblies and shows where they are installed on the m...

Page 30: ...draulic connector 7 Hose holder 8 Supporting mechanism 9 Draw gear 10 Flange coupling 11 Drive shaft attachment 12 Body 13 Axle assembly 14 Parking brake Item 1 longitudinal screw conveyor The longitu...

Page 31: ...o a different transport vehicle via this tube Fig 10 Assembly item 4 Item 5 compressed air connections The compressed air supply for the compressed air brake is connected on the towing vehicle Fig 11...

Page 32: ...veyor as well as the main screw conveyor via an angle gear Fig 17 Assembly item 11 Item 12 body The height and length of the side walls and the bridge width are type specific The bridge is self suppor...

Page 33: ...ht ULW 20 Single axle 2 500 16 000 12 500 VARIO ULW 25 Single axle 2 500 16 000 12 500 VARIO ULW 25 Tandem 2 000 20 000 VARIO ULW 30 Tandem 2 000 26 000 20 000 VARIO ULW 40 Tridem 2 000 34 000 29 000...

Page 34: ...ility exists on and around the towing vehicle and of the machine itself Before travelling on public roads ensure that The machine is fully and correctly coupled to the tractor All safety devices are l...

Page 35: ...r is supplied by the towing vehicle via plug connection s 12 V plug connection for lighting 7 pin connector ISO 1724 type N Fig 21 Power supply When establishing the connections ensure that the plugs...

Page 36: ...aulics are depressurised on both the towing vehicle and trailer side 3 When coupling and uncoupling ensure that the couplings of the hydraulic hoses are do not become dirty 4 Check hydraulic hoses and...

Page 37: ...iler is not or only partially visible reversing must be monitored by a signaller Observe the safety instructions that are affixed to the trailer An explanation of the individual warning symbols is pro...

Page 38: ...g vehicle a slight adjustment of the drawbar height may be required This is done by adjusting the height with the hydraulic supporting foot Keep the trailer as horizontal as possible Prerequisites Sui...

Page 39: ...e a suitable coupling mechanism for this purpose On TANDEM models the last axle is forced On TRIDEM models the first and last axles are forced Hydraulic forced steering is only available for bottom at...

Page 40: ...hicle 4 Open stopcocks L1 and L2 as well as L3 and L4 on tridem models must be opened before travel to avoid damaging the hydraulic cylinders 5 Open stopcocks 1 2 and 3 as well as 4 and 5 on tridem mo...

Page 41: ...d Stopcocks L1 L2 L3 L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders Tridem Fig 31 Tridem steering axle L1 steering axle stopcock L2 steering axle stopcock L3 s...

Page 42: ...owing vehicle change Attention The trailer is delivered with the stopcocks closed Stopcocks L1 L2 L3 L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders At maximum...

Page 43: ...e control valve Select from operating mode Empty Half load or Full load depending on the trailer load Release operating mode for moving the uncoupled trailer is triggered via the trailer release valve...

Page 44: ...lease valve The button must be pushed in for this purpose When using the trailer brake valve in combination with a manually adjustable brake force regulator without release position a trailer release...

Page 45: ...operation Single action connection via hydraulic coupling SVK Fig 36 Load adjustment valve Test the brake function before driving with the trailer The response characteristics of the brake can be alt...

Page 46: ...wer is supplied by the towing vehicle via plug connection s Plug connection for lighting 7 pin connector ISO 1724 Control current via 12 V connector Fig 38 7 pin connector Control panel connection opt...

Page 47: ...ol terminal or signal socket with sensor distributor Sensors if required If your towing vehicle is not prepared for ISOBUS contact your dealer to discuss retrofit options Detailed information on syste...

Page 48: ...er position 1 Fig 46 Retainer position 2 The discharge tube is delivered in position 1 This ensures a lower transport width Before start up the operator must change the position To set position 2 the...

Page 49: ...l inspection of the entire machine and the tools Check the fill levels of lubricants and auxiliary materials Unlock all devices used for stopping in an emergency The hydraulic connections should alway...

Page 50: ...at the swivel head audibly engages in the PTO stub Fig 50 Drive shaft attachment Before assembly check the minimum length of the drive shaft The minimum length is the smallest possible distance betwee...

Page 51: ...Replace all hydraulic hoses completely every 6 years Releasing the parking brake The hand brake lever is located on the right of the traction bar Spindle brake version To release the parking brake on...

Page 52: ...Prerequisites Machine is ready for operation Machine is fully set up Familiarise yourself with the basic safety instructions see section 2 and the instructions for first time start up see section 5 1...

Page 53: ...ctor Danger due to crushing and shearing points when actuating the support gear Keep children away 8 When coupling make sure that the trailer coupling pin is secured 9 In the area around the tractor t...

Page 54: ...4 Open the hydraulic slide gate to set the dosing feeder to the desired flow rate 5 Close the dosing feeder 6 Check the swivel range again 7 Fold the inclined screw conveyor back in via the hydraulic...

Page 55: ...le gear Indicator for dosing feeder slide gate This indicator shows the position of the hydraulic slide gate Visible open Not visible closed Important The slide gate must be closed in good time so tha...

Page 56: ...mm Ball head K80 80 mm Drawbar with swivelling eye 51 mm Piton Fix Pivoting drawbar eye 50 mm up to 14 t 8 2 Supporting mechanism Depending on the ASW version the following types of supporting mechani...

Page 57: ...erformed on both sides of the trailer for all steering axles If the distance is too low the setting must be adjusted as follows Travel a short distance in a straight line so that the tractor trailer c...

Page 58: ...ng vehicles for example One system to benefit from this procedure is the Fliegl Weighing System FWS The operating instructions are supplied separately see section 10 Fig 60 Beacon different model show...

Page 59: ...ogger function as soon as the ignition voltage is activated On the Farm Box itself the middle LED behind the flap next to the CF card must light up green when the ignition is on and a CF card with the...

Page 60: ...liegl Agrartechnik GmbH Service Department B rgermeister Boch Stra e 1 84453 M hldorf am Inn Germany Telephone 49 0 8631 307 0 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl com 1...

Page 61: ...Inn Germany 59 of 85 10 3 Fliegl VIN vehicle ID number and type plate 1 Manufacturer line 2 Vehicle ID number VIN 3 Total weight axle load 4 Drawbar load 5 Axle load of 1st axle 6 Axle load of 2nd axl...

Page 62: ...fastened and undamaged x Check the entire compressed air system for function leaks and secure fastening x Clean the line filters of the brake hoses x Check the freedom of movement of the wheel bearin...

Page 63: ...en check every 50 operating hours to ensure they are firmly seated and re tighten if necessary Axles The following excess strain shortens the service life of the bearings and leads to axle damage Driv...

Page 64: ...nter to prevent damage from road salt Clean impurities out of the dirt traps regularly This can be done with a high pressure cleaner Note the following rules for cleaning and maintaining the electrica...

Page 65: ...applies to all Fliegl transfer trailers Dispose of old oil and grease in the correct manner Every 8 op hrs Every 50 op hrs Every 100 op hrs Every 500 op hrs Ratchet clutch Drive shaft bearing Shaft be...

Page 66: ...w grease to the chains and pinions with a brush Refit the cover 10 4 5 Tyres and wheels Check and adjust the tyre pressure every 3 months on cold tyres based on the following table Dimension Load inde...

Page 67: ...e is not replaced before reaching the minimum legally permitted tread depth The correct tyre pressure is not maintained A tyre that was flat or had an excessively low tyre pressure is refilled Tyres a...

Page 68: ...depressurise the pipes 2 To clean the sieve filter 3 remove the locking tab 8 Be aware of the back pressure from the cap 7 3 If necessary rinse the sieve filter with benzine and blow it out Always rep...

Page 69: ...ce too high Identify the cause of lacking brake force Visit a specialist workshop Standard brake spindle tow Braking effect too low Identify the cause of lacking brake force Adjust the cable pull or V...

Page 70: ...for leaks and replace the faulty cylinder if necessary Drive shaft is no longer turning PTO on tractor or on trailer through drive defective PTO not connected Determine the cause Visit a specialist wo...

Page 71: ...mend covering the trailer with a tarpaulin to protect it against dust etc 5 Deactivate the pneumatic hydraulic and electrical supplies to the machine Protect connections 6 Lubricate the Fliegl transfe...

Page 72: ...ULW transfer trailer Brake system Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 70 of 85 11 Brake system Fig 70 Compressed air diagram SUPPLY BRAKE...

Page 73: ...arth Right indicator Right rear light Brake light Left rear light 1 2 3 4 5 6 7 L 54g 31 R 58R 54 58L 7 pin connector ISO DIN 1724 Yellow Blue White Green Brown Red Black The three earth wires must no...

Page 74: ...Gigant Plus assembly 13 2 Axle maintenance work For information on the required maintenance work for the relevant axles please contact the manufacturer of the installed axles The necessary data is pro...

Page 75: ...t are provided on the safety stickers and in the operating manual supplied with the drive shaft The stickers and operating instructions are available in different versions depending on the country of...

Page 76: ...any damaged or missing parts with original spare parts or have them correctly retrofitted Fig 77 Drive shaft attachment Before entering the work area and before carrying out maintenance work always sw...

Page 77: ...ly covered Fig 83 Operation without protective tube SIMPLE CARDAN SHAFTS Work with limited and uniform angles 1 2 On tight bends joint angles can be very wide but must not exceed the maximum articulat...

Page 78: ...isks keep combustible materials away from the clutch and avoid long slip phases Do not touch Do not use the chains for handling or hanging up the drive shaft when work is completed Instead use a suita...

Page 79: ...Length Millimetre mm 0 03937 Inch in Metre m 3 2808 Foot ft Power Kilowatt kW 1 3410 Horse power hp Pressure Kilopascal kPa 0 1450 Pounds per square inch psi Megapascal MPa 145 0377 Bar non SI bar 14...

Page 80: ...ine 26 Lubrication 62 M Maintenance 57 59 66 Maintenance of the compressed air brake system 65 Misuse 17 N Notes on operation 50 O Obligations of personnel 19 Obligations of the operator 18 Operation...

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Page 84: ...Fliegl Agrartechnik GmbH B rgermeister Boch Str 1 D 84453 M hldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com...

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